CN217019120U

CN217019120U - All-round smoking device is used to welding station

Info

Publication number: CN217019120U
Application number: CN202122964317.5U
Authority: CN
Inventors: 黄嘉成; 徐跃峰
Original assignee: Luoyang Hamper Energy Conservation Engineering Co ltd
Current assignee: Luoyang Hamper Energy Conservation Engineering Co ltd
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2022-07-22
Anticipated expiration: 2031-11-30

Abstract

The utility model discloses an all-dimensional smoking device for a welding station, which comprises a supporting mechanism for supporting a welding workpiece, wherein the upper end of the supporting mechanism is provided with a housing with a single-side opening, the upper end of the housing is provided with a suction mechanism for sucking away smoke in a welding process, the rear end of the suction mechanism is provided with an adsorption mechanism for treating the sucked smoke, the suction mechanism is connected with the adsorption mechanism and the housing, and the housing is connected with the supporting mechanism. According to the utility model, the support mechanism is used for supporting the welding workpiece, and the generated smoke is upwards and intensively sucked and sent into the adsorption mechanism through the housing and the suction mechanism during welding, and is discharged after being adsorbed, so that the smoke is prevented from being directly discharged in a production area, the quality of a working environment is improved, and the physical injury to welding personnel is reduced.

Description

All-round smoking device is used to welding station

Technical Field

The utility model relates to the field of welding processing, in particular to an all-dimensional smoking device for a welding station.

Background

Metal bonding can connect the metal of separation, is the essential ring in the metal manufacturing process, can produce a large amount of dense smoke among the metal bonding process, and at present in process of production, dense smoke direct discharge has caused the influence to the production environment in the workshop, and dense smoke causes harm to human respiratory under the severe condition, has influenced workman's healthy.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems and provide an all-directional smoking device for a welding station.

The utility model realizes the purpose through the following technical scheme:

an all-dimensional smoking device for a welding station comprises a supporting mechanism for supporting a welding workpiece, wherein a housing with a single-side opening is arranged at the upper end of the supporting mechanism, a suction mechanism for sucking away smoke in a welding process is arranged at the upper end of the housing, an adsorption mechanism for treating sucked smoke is arranged at the rear end of the suction mechanism, the suction mechanism is connected with the adsorption mechanism and the housing, and the housing is connected with the supporting mechanism;

the supporting mechanism comprises a support, a workbench is arranged at the upper end of the support, through holes are uniformly distributed on the workbench, a supporting groove is formed in the lower side of the workbench, and a collecting frame is arranged on the supporting groove; the suction mechanism comprises a suction hood, a discharge pipe is arranged at the upper end of the suction hood, and the inner side of the suction hood is connected with an exhaust fan through a fixed rod.

Further setting: the housing is an inverted cone structure, and the three side walls of the housing without the opening are provided with perspective windows.

So set up, through the housing encloses the fender to the welding area territory, makes smog concentrate, through the perspective window is convenient for carry out light to the welding area territory and supplyes.

Further setting: the suction hood is in an inverted conical structure and is connected with the cover shell through bolts.

According to the arrangement, the smoke on the upper side of the shell flows upwards through the discharge pipe through the suction hood, and the suction hood and the shell are connected and fixed through the bolt connection.

Further setting: the adsorption mechanism comprises an adsorption tank, a primary filter screen is arranged on the inner side of the adsorption tank, an advanced filter screen is arranged on the rear side of the primary filter screen, an activated carbon filter screen is arranged on the rear side of the advanced filter screen, a connecting pipe is arranged at the rear end of the adsorption tank, and a suction machine is arranged at the other end of the connecting pipe.

So set up, make discharge pipe exhaust smog get into in the adsorption tank, at first through primary filter screen adsorbs the filtration to the dust of great granule, then passes through senior filter screen filters the dust of tiny granule, later passes through the active carbon filter screen adsorbs the filtration to harmful gas, the suction machine is right suction pressure supplements in the adsorption tank.

Further setting: the adsorption mechanism comprises an adsorption tank, adsorption liquid is arranged on the inner side of the adsorption tank, a water pump is arranged at the upper end of the adsorption tank, the water inlet end of the water pump is connected with a water pumping pipe, the water outlet end of the water pump is provided with a spray pipe, the rear end of the adsorption tank is provided with a connecting pipe, and the other end of the connecting pipe is provided with a suction machine.

According to the arrangement, the smoke discharged by the discharge pipe enters the adsorption box, the adsorption liquid in the adsorption box is sprayed downwards from the spray pipe through the water pump to form a water curtain layer, so that the smoke is fully contacted with the adsorption liquid, and dust and harmful gas in the smoke are absorbed.

Further setting: the spray pipe is inserted into the adsorption box and is provided with two positions in parallel, and spray heads are uniformly distributed at the lower end of the spray pipe.

By the arrangement, the adsorption liquid sprayed out of the spray pipe forms two layers of water curtains, and the sucked smoke is fully contacted and adsorbed.

Further setting: the connecting pipe with adsorption tank flange joint, the liquid level height in the adsorption tank is less than the height of connecting pipe.

So set up, through the suction machine to carry out pressure suction in the adsorption tank, guide the flow to smog.

Further setting: the collecting frame front end is provided with the handle, the collecting frame with support groove sliding connection.

So set up, be convenient for right collect the frame and carry out the pull and take out, pour the welding slag of collecting.

Further setting: the discharge pipe is connected with the suction hood through bolts and inserted into the adsorption tank.

So set up, make discharge pipe with the suction hood is convenient for connect the installation, will suck the smog through the discharge pipe passes into the adsorption tank.

Further setting: the cover shell is connected with the workbench through screws, and the through hole area on the workbench is smaller than the accommodating area of the collecting frame.

So set up, be convenient for the housing installation is fixed on the workstation, make welding slag in the welding process fall into completely in the collection frame.

Compared with the prior art, the utility model has the following beneficial effects:

the support mechanism supports the welding workpiece, smoke generated by the housing and the suction mechanism is sucked upwards and intensively into the adsorption mechanism during welding, the smoke is discharged after being adsorbed, the smoke is prevented from being directly discharged in a production area, the quality of a working environment is improved, and physical harm to welding personnel is reduced.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the embodiments or the description of the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a first structural schematic diagram of an all-directional smoking device for a welding station in accordance with an embodiment 1 of the present invention;

FIG. 2 is a schematic right sectional view of an all-directional smoking device for a welding station in accordance with an embodiment 1 of the present invention;

FIG. 3 is a schematic structural diagram of a welding station used omnibearing smoking device in a front view;

FIG. 4 is a schematic bottom view of the pumping mechanism of the omni-directional smoking device for a welding station of the present invention;

FIG. 5 is a schematic structural view showing another state of the supporting mechanism of the all-directional smoking device for the welding station according to the present invention;

FIG. 6 is a schematic structural view of an all-directional smoking device for a welding station according to an embodiment 2 of the present invention;

FIG. 7 is a schematic right sectional view of an all-directional smoking device for a welding station according to an embodiment 2 of the present invention;

FIG. 8 is a schematic structural view of an adsorption mechanism of embodiment 2 of an all-directional smoking device for a welding station according to the present invention;

fig. 9 is a partial structural schematic view of a spray pipe of the all-directional smoking device for the welding station in the embodiment 2 of the utility model.

The reference numerals are illustrated below:

1. a support mechanism; 11. a support; 12. a work table; 13. a support groove; 14. a collection frame; 2. a housing; 21. a perspective window; 3. a suction mechanism; 31. a suction hood; 32. a discharge pipe; 33. an exhaust fan; 34. a fixing rod; 4. an adsorption mechanism; 41. an adsorption tank; 42. a primary filter screen; 43. a high-grade filter screen; 44. an active carbon filter screen; 45. a suction machine; 46. a connecting pipe; 47. a water pump; 48. a spray pipe; 49. a water pumping pipe.

Detailed Description

In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.

The utility model will be further described with reference to the accompanying drawings in which:

example 1

As shown in fig. 1-5, an omnibearing smoking device for a welding station comprises a supporting mechanism 1 for supporting a welding workpiece, wherein the upper end of the supporting mechanism 1 is provided with a cover casing 2 with a single-side opening, the upper end of the cover casing 2 is provided with a suction mechanism 3 for sucking away smoke in a welding process, the rear end of the suction mechanism 3 is provided with an adsorption mechanism 4 for treating the sucked smoke, the suction mechanism 3 is connected with the adsorption mechanism 4 and the cover casing 2, and the cover casing 2 is connected with the supporting mechanism 1;

the supporting mechanism 1 comprises a support 11, a workbench 12 is arranged at the upper end of the support 11 and used for supporting a welding workpiece, through holes are uniformly distributed on the workbench 12, a supporting groove 13 is arranged at the lower side of the workbench 12, a supporting and collecting frame 14 is placed, and a collecting frame 14 is arranged on the supporting groove 13; the suction mechanism 3 comprises a suction hood 31, a discharge pipe 32 is arranged at the upper end of the suction hood 31, and an exhaust fan 33 is connected to the inner side of the suction hood 31 through a fixed rod 34 and is used for upwards sucking smoke in the welding process.

Preferably, the following components: the housing 2 is in an inverted cone structure, three side walls of the housing 2 without an opening are provided with perspective windows 21, the welding area is enclosed by the housing 2, smoke is concentrated, and light supplement is conveniently carried out on the welding area through the perspective windows 21; the upper end of the housing 2 is provided with a through hole communicated with the suction hood 31, the suction hood 31 is in an inverted conical structure, the suction hood 31 is in bolted connection with the housing 2, smoke on the upper side of the housing 2 flows upwards through the discharge pipe 32 through the suction hood 31, and the bolted connection is convenient for connecting and fixing the suction hood 31 and the housing 2; the adsorption mechanism 4 comprises an adsorption box 41, a primary filter screen 42 is arranged on the inner side of the adsorption box 41, a high-grade filter screen 43 is arranged on the rear side of the primary filter screen 42, an activated carbon filter screen 44 is arranged on the rear side of the high-grade filter screen 43, a connecting pipe 46 is arranged at the rear end of the adsorption box 41, a suction machine 45 is arranged at the other end of the connecting pipe 46, smoke discharged by the discharge pipe 32 enters the adsorption box 41, large-particle dust is firstly adsorbed and filtered through the primary filter screen 42, fine-particle dust is then filtered through the high-grade filter screen 43, harmful gas is then adsorbed and filtered through the activated carbon filter screen 44, and the suction machine 45 supplements suction pressure in the adsorption box 41; a handle is arranged at the front end of the collecting frame 14, the collecting frame 14 is connected with the supporting groove 13 in a sliding mode, the collecting frame 14 is convenient to pull and take out, and collected welding slag is poured out; the discharge pipe 32 is connected with the suction cover 31 by bolts, the discharge pipe 32 is inserted into the suction box 41, the discharge pipe 32 and the suction cover 31 are convenient to connect and install, and the suction smoke is introduced into the suction box 41 through the discharge pipe 32; the housing 2 is in screw connection with the workbench 12, the through hole area on the workbench 12 is smaller than the accommodating area of the collecting frame 14, so that the housing 2 is convenient to install and fix on the workbench 12, and welding slag in the welding process completely falls into the collecting frame 14.

Example 2

As shown in fig. 3-9, an all-directional smoking device for a welding station comprises a supporting mechanism 1 for supporting a welding workpiece, wherein the upper end of the supporting mechanism 1 is provided with a housing 2 with a single-side opening, the upper end of the housing 2 is provided with a suction mechanism 3 for sucking away smoke in a welding process, the rear end of the suction mechanism 3 is provided with an adsorption mechanism 4 for treating the sucked smoke, the suction mechanism 3 is connected with the adsorption mechanism 4 and the housing 2, and the housing 2 is connected with the supporting mechanism 1;

Preferably, the following components: the housing 2 is in an inverted cone structure, three side walls of the housing 2 without an opening are provided with perspective windows 21, the welding area is enclosed by the housing 2, smoke is concentrated, and light supplement is conveniently carried out on the welding area through the perspective windows 21; the upper end of the housing 2 is provided with a through hole communicated with the suction hood 31, the suction hood 31 is in an inverted conical structure, the suction hood 31 is in bolted connection with the housing 2, smoke on the upper side of the housing 2 flows upwards through the discharge pipe 32 through the suction hood 31, and the bolted connection is convenient for connecting and fixing the suction hood 31 and the housing 2; the adsorption mechanism 4 comprises an adsorption tank 41, adsorption liquid is arranged inside the adsorption tank 41, a water pump 47 is arranged at the upper end of the adsorption tank 41, a water inlet end of the water pump 47 is connected with a water pumping pipe 49, a water outlet end of the water pump 47 is provided with a spray pipe 48, the rear end of the adsorption tank 41 is provided with a connecting pipe 46, the other end of the connecting pipe 46 is provided with a suction machine 45, smoke discharged by the discharge pipe 32 enters the adsorption tank 41, the adsorption liquid in the adsorption tank 41 is sprayed downwards from the spray pipe 48 through the water pump 47 to form a water curtain layer, so that the smoke is fully contacted with the adsorption liquid, and dust and harmful gas in the smoke are absorbed; the spraying pipes 48 are inserted into the adsorption box 41 and are arranged in parallel, and the lower ends of the spraying pipes 48 are uniformly provided with spraying heads, so that the adsorption liquid sprayed out of the spraying pipes 48 forms two layers of water curtains to fully contact and adsorb the sucked smoke; the connecting pipe 46 is connected with the flange of the adsorption tank 41, the liquid level in the adsorption tank 41 is lower than the connecting pipe 46, the suction machine 45 is used for sucking the pressure in the adsorption tank 41, and smoke flows in a guiding way; a handle is arranged at the front end of the collecting frame 14, the collecting frame 14 is connected with the supporting groove 13 in a sliding mode, the collecting frame 14 is convenient to pull and take out, and collected welding slag is poured out; the discharge pipe 32 is connected with the suction cover 31 by bolts, the discharge pipe 32 is inserted into the suction box 41, the discharge pipe 32 and the suction cover 31 are convenient to connect and install, and the suction smoke is introduced into the suction box 41 through the discharge pipe 32; the housing 2 is in screw connection with the workbench 12, the through hole area on the workbench 12 is smaller than the accommodating area of the collecting frame 14, the housing 2 is convenient to install and fix on the workbench 12, and welding slag in the welding process completely falls into the collecting frame 14.

The working principle and the using process of the utility model are as follows: the welding workpiece is placed on a workbench 12 of a supporting mechanism 1, a welding area is blocked by a housing 2 during welding, welding smoke is upwards sucked by an exhaust fan 33 in a suction cover 31 of a suction mechanism 3, the welding smoke enters an adsorption box 41 of an adsorption mechanism 4 through a discharge pipe 32, then larger dust particles are adsorbed and filtered by a primary filter screen 42, fine dust particles are filtered by a high-grade filter screen 43, and finally harmful gas is adsorbed and filtered by an activated carbon filter screen 44, or adsorption liquid in the adsorption box 41 is downwards sprayed out from a spray pipe 48 through a water pump 47 to form two water curtain layers, so that the smoke and the adsorption liquid are fully contacted, and the dust and the harmful gas in the smoke are absorbed.

The foregoing shows and describes the general principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, but that various changes and modifications may be made without departing from the spirit and scope of the utility model, and such changes and modifications are within the scope of the utility model as claimed.

Claims

1. The utility model provides a welding station is with all-round smoking device which characterized in that: the welding device comprises a supporting mechanism (1) for supporting a welding workpiece, wherein a cover shell (2) with a single-side opening is arranged at the upper end of the supporting mechanism (1), a suction mechanism (3) for sucking away smoke in a welding process is arranged at the upper end of the cover shell (2), an adsorption mechanism (4) for treating the sucked smoke is arranged at the rear end of the suction mechanism (3), the suction mechanism (3) is connected with the adsorption mechanism (4) and the cover shell (2), and the cover shell (2) is connected with the supporting mechanism (1);

the supporting mechanism (1) comprises a support (11), a workbench (12) is arranged at the upper end of the support (11), through holes are uniformly distributed in the workbench (12), a supporting groove (13) is arranged on the lower side of the workbench (12), and a collecting frame (14) is arranged on the supporting groove (13); the suction mechanism (3) comprises a suction hood (31), a discharge pipe (32) is arranged at the upper end of the suction hood (31), and the inner side of the suction hood (31) is connected with an exhaust fan (33) through a fixing rod (34).

2. The all-round smoking device of claim 1 for welding station, characterized in that: the housing (2) is an inverted cone structure, and a perspective window (21) is arranged on three side walls of the housing (2) without an opening.

3. The omnibearing smoking device for the welding station according to claim 1, characterized in that: the upper end of the housing (2) is provided with a through hole communicated with the suction cover (31), the suction cover (31) is of an inverted conical structure, and the suction cover (31) is connected with the housing (2) through a bolt.

4. The all-round smoking device of claim 1 for welding station, characterized in that: adsorption apparatus constructs (4) including adsorption tank (41), adsorption tank (41) inboard is provided with primary filter screen (42), primary filter screen (42) rear side is provided with senior filter screen (43), senior filter screen (43) rear side is provided with activated carbon filter screen (44), adsorption tank (41) rear end is provided with connecting pipe (46), connecting pipe (46) other end is provided with suction machine (45).

5. The all-round smoking device of claim 1 for welding station, characterized in that: adsorption apparatus constructs (4) including adsorption tank (41), adsorption tank (41) inboard is provided with the adsorption liquid, adsorption tank (41) upper end is provided with water pump (47), water pump (47) are intake the end and are connected with drinking-water pipe (49), water pump (47) play water end is provided with shower (48), adsorption tank (41) rear end is provided with connecting pipe (46), the connecting pipe (46) other end is provided with suction machine (45).

6. The all-round smoking device of claim 5 for welding station, characterized in that: the spray pipe (48) is inserted into the adsorption box (41) and is provided with two positions in parallel, and spray heads are uniformly distributed at the lower end of the spray pipe (48).

7. The omnibearing smoking device for the welding station according to claim 5, wherein: the connecting pipe (46) is connected with the adsorption tank (41) in a flange mode, and the height of the liquid level in the adsorption tank (41) is lower than that of the connecting pipe (46).

8. The all-round smoking device of claim 1 for welding station, characterized in that: the front end of the collecting frame (14) is provided with a handle, and the collecting frame (14) is connected with the supporting groove (13) in a sliding mode.

9. The omnibearing smoking device for the welding station as claimed in claim 4 or 5, wherein: the discharge pipe (32) is bolted to the suction hood (31), and the discharge pipe (32) is inserted into the adsorption tank (41).

10. The omnibearing smoking device for the welding station according to claim 1, characterized in that: the cover shell (2) is in screw connection with the workbench (12), and the through hole area on the workbench (12) is smaller than the accommodating area of the collecting frame (14).