CN217008032U - Remote networked distributed monitoring system for glue machine equipment - Google Patents
Remote networked distributed monitoring system for glue machine equipment Download PDFInfo
- Publication number
- CN217008032U CN217008032U CN202122639648.1U CN202122639648U CN217008032U CN 217008032 U CN217008032 U CN 217008032U CN 202122639648 U CN202122639648 U CN 202122639648U CN 217008032 U CN217008032 U CN 217008032U
- Authority
- CN
- China
- Prior art keywords
- glue
- layer
- modules
- 1500plc
- station
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- General Factory Administration (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
The utility model discloses a remote networked distributed monitoring system of glue machine equipment, which comprises a management layer, a control layer and an execution layer, wherein on the basis of the existing single control equipment, a Profinet, Profibus-DP communication mode and an Ethernet networking are adopted to form a control system hardware foundation through S7-1500PLC and ET200MP modules, an operation station remotely controlled by the management layer and a touch screen on the site of the control layer are used as monitoring windows, a three-layer network framework is built, and glue machine equipment of a plurality of working units, the operation station, an engineer station and a mobile engineer station are subjected to regional networking to form the three-layer networked remote distributed monitoring system, so that the accurate remote distributed monitoring among the working units is realized through a networked structure, the remote distributed monitoring system has good expandability, the problem that the existing single control equipment cannot meet the production requirements is solved, and the centralized monitoring of a plurality of glue machine equipment in a production workshop is realized, Data sharing and resource integration management to ensure the safe, high-efficiency, high-quality and low-energy-consumption operation of the glue machine equipment.
Description
Technical Field
The utility model relates to the technical field of glue machine equipment, in particular to a remote networked distributed monitoring system for glue machine equipment.
Background
In the production and assembly processes of industries such as automobile manufacturing, electronics and electrical, building doors and windows and the like, a plurality of workpieces need to be subjected to gluing, glue injecting or glue pouring, bonding, packaging and sealing treatment so as to meet the technical requirements of products on sealing, insulation, water proofing, shock proofing and other bonding, packaging and sealing, and commonly used gluing, glue injecting or glue pouring equipment is collectively called a glue machine. However, the glue machines in the prior art are all controlled by single equipment, that is, each glue machine needs a control cabinet to control one glue machine, but with the development of science and technology and the rapid increase of the demand of the work pieces for sealing, insulating, waterproof, shockproof, gluing, glue injecting or glue pouring, bonding, packaging and sealing, the production scale of the work piece manufacturing plants needing bonding, packaging and sealing is gradually enlarged, the number of glue machines is continuously increased, and in order to improve the production efficiency of the work pieces for bonding, packaging and sealing, higher requirements are provided for the automation degree, the intelligent remote monitoring system and the network informatization of the production process of the work pieces for bonding, packaging and sealing. At present, the traditional single glue machine production mode has the problems of system lag, low automation degree, poor compatibility and weak networking capability, cannot realize accurate monitoring, real-time data recording, data sharing and resource integration of glue machine production parameters, and is not beneficial to improving the integrated management of enterprises. Therefore, the existing single equipment control system cannot meet the existing production requirements, and a remote networked distributed monitoring technical scheme is needed to solve the existing technical problems.
Disclosure of Invention
Aiming at the defects of the prior art, the utility model aims to provide a glue machine equipment remote networked distributed monitoring system, which is characterized in that on the basis of the existing single control equipment, an S7-1500PLC and an ET200MP module are used as a control system hardware basis, a remote PC end and a field touch screen are used as monitoring windows, and a workshop three-layer Profinet communication network framework is built, so that networked centralized management and remote monitoring of a plurality of glue machine equipment are realized, and the problem that the existing single control equipment cannot meet the production requirement is solved.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the hardware equipment of the control system comprises a management layer, a control layer and an execution layer 3 layer structure:
the layer 1 is a management layer, is a master station system of the whole system, and is used for receiving signals transmitted by the control layer, and performing data acquisition, storage, online monitoring and remote control on a plurality of rubber machine devices of the whole system, wherein the layer mainly comprises a database server, a printer, a 1# -2# operation station, an engineer station, a mobile engineer station and a network device 1# -2# switch, and the management layer and the network device are mutually connected by adopting an Ethernet structure based on a TCP/IP protocol to form a common bus type network;
the layer 2 is a control layer and is used for controlling the gluing or glue injecting or glue pouring process of the glue machine in real time according to a control strategy and a control logic designed according to the gluing or glue injecting or glue pouring process requirements of the glue machine, the layer is upwards connected with the management layer, receives an instruction of the management layer, is downwards connected with the execution layer, and sends and feeds back a signal or an instruction to the execution layer, and the layer mainly comprises a KP1500 touch screen, a plurality of S7-1500PLC modules in 1# -2#, and a plurality of ET200MP slave station modules which are arranged on a plurality of glue machine devices and correspond to a plurality of working units;
the 1# S7-1500PLC module serving as a PLC master station is electrically connected with respective ET200MP slave station modules arranged on the 1# to 3# gluing machine equipment corresponding to respective working units thereof by Profibus-DP communication to form a tree-type hierarchical network, the 1# S7-1500PLC module is electrically connected with the 2# S7-1500PLC module and the management layer network equipment 1# to 2# switch by Profibus-DP communication, and the 2# S7-1500PLC module serving as another PLC master station is electrically connected with respective ET200MP slave station modules arranged on the 4# to 6# gluing machine equipment corresponding to respective working units thereof by Profibus-DP communication to form a tree-type hierarchical network; each ET200MP slave station module is respectively and electrically connected with a signal representation and sensing module unit, a glue supply and metering pump module unit, an action execution module unit, a glue outlet module unit and a power distribution protection and alarm module unit which are correspondingly arranged on respective execution layers, a 2# S7-1500PLC module is electrically connected with a 1# -2# switch of management layer network equipment by Profibus-DP communication, and a KP1500 touch screen is electrically connected with the 1# -2# S7-1500PLC module and the 1# -2# switch of network equipment of the management layer by Profinet communication and is used for displaying a human-computer interaction interface of a communication network of a system control layer.
The layer 3 is an execution layer and is used for completing monitoring data acquisition and control command execution tasks of the glue machine, and the layer mainly comprises a plurality of working units which are arranged on a plurality of glue machine devices from 1# to 6# and are composed of a signal representation and sensing module unit, a glue supply and metering pump module unit, an action execution module unit, a glue outlet module unit and a power distribution protection and alarm module unit.
In general, compared with the prior art, the utility model can obtain the following beneficial effects:
the utility model adopts a Profinet, Profibus-DP communication mode and an Ethernet networking to carry out regional networking on glue machine equipment of a plurality of working units, an operation station, an engineer station and a mobile engineer station to form a three-layer networked remote distributed monitoring system, realizes accurate control among the plurality of working units through a networked structure, has good expandability, solves the problem that the existing single control equipment cannot meet the production requirement, realizes centralized monitoring, data sharing and resource integrated management of a plurality of glue machines in a workshop, and ensures the safe, efficient, high-quality and low-energy-consumption operation of the glue machine set.
Drawings
FIG. 1 is a schematic diagram of the overall architecture of the control system of the present invention.
Detailed Description
As shown in fig. 1, the overall architecture of the control system of the present invention is schematically illustrated, and the hardware device of the control system includes a management layer, a control layer, and an execution layer 3 layer structure:
the layer 1 is a master station system of the whole system, which is used for receiving signals transmitted by a control layer, and performing networked data acquisition and storage, online monitoring and remote control on a plurality of glue machine devices of the whole system, and mainly comprises a database server, a printer, a 1# -2# operation station, an engineer station, a mobile engineer station and a network device 1# -2# switch, wherein the data base server, the printer, the 1# -2# operation station, the engineer station, the mobile engineer station and the network device 1# -2# switch are mutually connected by adopting an Ethernet structure based on a TCP/IP protocol to form a common bus type network, and an operator of the management layer can complete remote monitoring, data printing and remote diagnosis work in a remote monitoring mode and can also complete program modification, downloading, upgrading and technical parameter modification work at the same time;
the database server is mainly used for storing historical data collected in gluing, glue injecting or glue pouring; the 1# -2# operating station is mainly used for displaying simulation diagrams of a plurality of glue machine equipment of the system, inquiring real-time data, processing alarms and remotely controlling the system; an operator can log in a required operation station according to the level, access and operation of a related system are realized according to the authority given to the operator by the system, and all the operations have corresponding records; the engineer station and the mobile engineer station are used for finishing modification and configuration functions of various functional modules of equipment management, authority management, historical data query, alarm data query, report development and the like besides the functions of the 1# -2# operation station, and can simultaneously maintain, optimize and upgrade the programs of the system.
The second layer is a control layer, which is used for real-time control of the gluing or glue injecting or glue pouring process of the glue machine according to a control strategy and a control logic designed according to the gluing or glue injecting or glue pouring process requirements of the glue machine, the control layer is upwards connected with the management layer, receives instructions of the management layer, downwards connected with the execution layer and sends and feeds back signals or commands to the execution layer, and the control layer mainly comprises a KP1500 touch screen, a plurality of S7-1500PLC modules from No. 1 to No. 2 and a plurality of ET200MP slave station modules which are arranged on a plurality of glue machine devices and correspond to a plurality of working units;
the 1# S7-1500PLC module serving as a PLC master station is electrically connected with respective ET200MP slave station modules arranged on 1# to 3# gluing machine equipment corresponding to respective working units thereof by Profibus-DP communication to form a tree-type hierarchical network, the 1# S7-1500PLC module is electrically connected with 2# S7-1500PLC module and a management layer network equipment 1# to 2# switch by Profibus-DP communication, and the 2# S7-1500PLC module serving as another PLC master station is electrically connected with respective ET200MP slave station modules arranged on 4# to 6# gluing machine equipment corresponding to respective working units thereof by Profibus-DP communication to form a tree-type hierarchical network; each ET200MP slave station module is respectively and correspondingly connected with a signal representation and sensing module unit, a glue supply and metering pump module unit, an action execution module unit, a glue outlet module unit and a power distribution protection and alarm module unit, the 2# S7-1500PLC module is electrically connected with a 1# -2# switchboard of management layer network equipment by Profibus-DP communication, the KP1500 touch screen is electrically connected with the 1# -2# S7-1500PLC module and the 1# -2# switchboard of network equipment of the management layer by Profinet communication, and is used for man-machine interaction interface display of a system control layer communication network, and a shielding cable is used for analog quantity signal transmission in the management layer to avoid signal interference.
The layer 3 is an execution layer and is used for completing the monitoring data acquisition and control command execution tasks of the glue machine, and the layer mainly comprises a plurality of working units which are arranged on 1# -6# glue machine equipment and consist of a signal representation and sensing module unit, a glue supply and metering pump module unit, an action execution module unit, a glue outlet module unit and a power distribution protection and alarm module unit;
the signal characterization and sensing module unit is used for detecting the liquid level and temperature of glue B of a glue supply unit A, the pressure of a metering pump A and B, the temperature of a mixing head of a glue outlet unit and inputting a panel key matching button signal of glue machine equipment, and comprises a liquid level sensor, a pressure sensor, a temperature sensor, a flow sensor, a signal transmitter, a timer and a key matching button; the glue supply and metering pump module unit is used for realizing glue supply unit A of glue machine equipment, glue B of metering pumps A and B and glue supply and metering processes, and comprises glue A and glue B heating, a glue A and glue B metering pump, a pipeline and a valve; the action execution module unit adopts a variable frequency driving technology and is used for adjusting and controlling an XYZ three-axis linkage process of a glue outlet unit of the glue machine equipment, and comprises a frequency converter, an X-axis motor, a Y-axis motor and a Z-axis motor; the glue outlet module unit adopts a servo drive technology, is used for adjusting and controlling a glue outlet nozzle of a mixing head of a glue outlet unit of glue machine equipment, and comprises a servo driver, a mixing head motor, a pipeline and a valve; the power distribution protection and alarm module unit adopts overload thermoelectric protection and alarm technology, is used for power distribution output control, signal lamp display and audible and visual alarm output of glue machine equipment, and comprises a relay, a contactor, an overload protector, a signal lamp and an audible and visual alarm.
Specifically, the monitoring system constructs a 3-layer network framework, and according to the technological characteristics and control requirements of glue coating, glue injecting or glue pouring production of a glue machine, the 1# -2# S7-1500PLC module selects and uses a CPU1516-3PN/DP, a PM70W power module, an IM155-5DP communication module and an SM module of a Siemens S7-1500PLC series to complete hardware configuration of a lower computer; the system performance, the integration technology, the safety mechanism, the simple operation and the super-strong usability of the S7-1500PLC, and the integrated system diagnosis function and the unified display scheme can display the diagnosis information in the engineering configuration software, the KP1500 touch screen panel and the database server. In the SM module, an SM521 digital quantity input module is selected, and DI16 multiplied by 24VDC is used for signal input of equipment state, motor overload, limit signals, motor starting, mechanical safety monitoring and the like; an SM522 digital output module, DQ32 multiplied by 24VDC/0.5A, is selected for controlling quantity output such as a servo driver, the start of a servo motor of a mixing head, a pipeline, a valve and the like; an SM522 digital output module, DQ32 multiplied by 24VDC/0.5A, is selected for outputting control quantities of a frequency converter, an X-axis motor, a Y-axis motor, a Z-axis motor and the like; selecting an SM531 analog input module, AI8 XU/I/RTD/TC, for inputting analog quantities such as a liquid level sensor, a pressure sensor, a temperature sensor, a flow sensor, a signal transmitter and the like; an SM532 analog output module, AQ8 XU/I, is selected for heating control, pipeline and valve output of the A glue and the B glue. In order to improve the design efficiency of the system and shorten the configuration and order, TIA Selection Tool software can be used for simulating the hardware configuration of the glue machine distributed control system, the order list of the system hardware module and the accessories thereof can be accurately and seamlessly generated, and the software can simulate the hardware Selection, the rack distribution, the system diagnosis and the accessory Selection of a real system.
Specifically, when the control system works, the liquid level sensor, the pressure sensor, the temperature sensor, the flow sensor, the signal transmitter and the timer of the execution layer signal characterization and sensing module unit characterize and transmit the acquired liquid level and temperature of the real-time glue A and B, the pressure of the metering pumps A and B and the temperature working parameters of the mixing head of the glue discharging unit, the characterization and signal are transmitted to the ET200MP slave station module of the control layer, the data are processed by the ET200MP slave station module and transmitted to the S7-1500PLC module, the S7-1500PLC module stores the data into a corresponding address, the filtering processing is carried out according to a preset program, then the parameter value is mapped to a KP1500 touch screen HMI interface, the processed data are transmitted to the 1# -2# operation station through the switch of the management layer after being processed by the S7-1500PLC module, an operator sends out a control command according to the logical relation of a control process displayed on a human-machine interface, or the system automatically gives out a control instruction according to the logical relation of the control process, transmits the control instruction to an S7-1500PLC module of a control layer through a switch of a management layer, controls glue supply and metering pump module units, action execution module units, glue outlet module units and power distribution protection and alarm module units of a plurality of working units on an execution layer site after processing and forwarding from station modules through a plurality of ET200MP, and further completes the control action of terminal equipment, thereby realizing the communication of each node of a production workshop and realizing the functions of integrated management, data sharing, resource integration and decentralized control of a glue coating, glue injecting or glue pouring production multi-machine mode.
Specifically, the KP1500 touch screen of the 1# -2# operation station of the management layer remote PC monitoring end, the engineer station, the mobile engineer station and the touch screen monitoring end of the control layer mainly comprises interfaces such as a process flow, parameter setting, alarm setting, a historical curve, a production report, fault diagnosis and user login, and the user login interface obtains login authority through a user name and a password and can access the remote distributed control system of the glue machine. The control system operation mainly comprises a manual operation mode, a remote operation mode and a full-automatic operation mode; in order to realize the real-time monitoring of the production flow of a glue coating, glue injecting or glue pouring product of a glue machine, the HMI interface design of the touch screen adopts WinCC software in TIA Portal V13, and a tool box of the HMI interface design comprises basic objects, figures, elements and functional controls, so that the HMI interface development can be quickly, flexibly and conveniently completed; the process variable is set on the Portal WinCC platform to be connected with the address corresponding to the Portal Step7, the variable address is used as a link to display parameter data on the HMI interface of the touch screen, the working state and important parameters of the glue equipment can be clearly seen, a worker can switch to different sub-interfaces by clicking a sub-system switching button above the interface, and the distributed management and the centralized control of the whole system can be realized.
Specifically, in the production and debugging process of the control layer, modification of the lower computer program variable data can be realized only by setting the picture modification control parameters through the parameters of the touch screen HMI, and then the corresponding control action is completed, so that the operation is simple and convenient. Meanwhile, the working personnel can quickly and conveniently inquire the set values of the current technological parameters, fault information existing in the glue machine in the glue coating, glue injecting or glue pouring piece production process can be conveniently inquired by the working personnel, equipment faults can be timely processed and conveniently processed by maintenance personnel, a 1# -2# operation station, an engineer station and a mobile engineer station are designed into a distributed control system alarm setting interface, the alarm setting interface mainly comprises fault occurrence time, occurrence events, system states during faults and remarks of a fault processing method, the fault overhauling time can be shortened, and emergency stop or equipment damage caused by equipment faults is avoided.
Specifically, the monitoring system also comprises interfaces such as a production report and a historical curve, and key parameter historical data of the glue machine can be inquired through the historical curve, and the process parameter control effect of the glue coating or glue injection or glue pouring piece can be checked; the production report interface can check production parameters such as production types, production quantity, barrel temperature, gluing or glue injecting speed, gluing or glue injecting pressure and the like of gluing or glue injecting parts, managers can inquire the production task completion degree and production efficiency of enterprises through the production report and can also know the production conditions and order quantity of the enterprises through the production report. In addition, the three-layer networked remote distributed monitoring system realizes the accurate control among a plurality of working units through a networked structure and has good expandability.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (1)
1. Glue machine equipment remote network collection and distribution monitored control system, including management layer, control layer, execution layer, its characterized in that:
the management layer comprises a database server, a printer, a 1# -2# operation station, an engineer station, a mobile engineer station and a 1# -2# switch; the database server, the printer, the 1# -2# operation station, the engineer station, the mobile engineer station and the 1# -2# switch are connected to form a common bus type network;
the control layer comprises a KP1500 touch screen, 1# -2# S7-1500PLC modules and a plurality of ET200MP slave station modules which are arranged on the plurality of glue injection machine devices and correspond to the plurality of working units; the 1# S7-1500PLC modules are electrically connected with respective ET200MP slave station modules which are correspondingly arranged on the 1# -3# glue machine equipment and work units thereof respectively to form a tree-type hierarchical network, and the 1# S7-1500PLC modules are electrically connected with the 2# S7-1500PLC modules and the 1# -2# switch; the 2# S7-1500PLC modules are respectively and electrically connected with respective ET200MP slave station modules which are correspondingly arranged on 4# -6# glue machine equipment and work units thereof to form a tree-type hierarchical network, the 2# S7-1500PLC modules are electrically connected with a management layer 1# -2# switch, and the KP1500 touch screen is electrically connected with the 1# -2# S7-1500PLC modules and the 1# -2# switch;
the execution layer comprises a plurality of working units which are arranged on 1# -6# glue machine equipment and are composed of signal representation and sensing module units, glue supply and metering pump module units, action execution module units, glue outlet module units and power distribution protection and alarm module units, and each ET200MP slave station module is electrically connected with the signal representation and sensing module units, the glue supply and metering pump module units, the action execution module units, the glue outlet module units and the power distribution protection and alarm module units which are correspondingly arranged.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122639648.1U CN217008032U (en) | 2021-10-24 | 2021-10-24 | Remote networked distributed monitoring system for glue machine equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122639648.1U CN217008032U (en) | 2021-10-24 | 2021-10-24 | Remote networked distributed monitoring system for glue machine equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN217008032U true CN217008032U (en) | 2022-07-19 |
Family
ID=82380416
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122639648.1U Active CN217008032U (en) | 2021-10-24 | 2021-10-24 | Remote networked distributed monitoring system for glue machine equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN217008032U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116540618A (en) * | 2023-04-17 | 2023-08-04 | 南京电研电力自动化股份有限公司 | Phase modulation unit control system and phase modulation unit |
-
2021
- 2021-10-24 CN CN202122639648.1U patent/CN217008032U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116540618A (en) * | 2023-04-17 | 2023-08-04 | 南京电研电力自动化股份有限公司 | Phase modulation unit control system and phase modulation unit |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN108873842B (en) | One-stop unattended pump station automatic control system | |
| CN107734042B (en) | Low-cost remote debugging system and method | |
| CN101644925A (en) | Fruit and vegetable crisp chip production automation control system | |
| CN102495606B (en) | Intelligent manufacturing system for precisely forming high-precision mechanical basic part | |
| CN101221438A (en) | Electrical control workstation of macrotype isostatic pressing machine | |
| CN217008032U (en) | Remote networked distributed monitoring system for glue machine equipment | |
| CN107037791B (en) | A kind of producing line device visualization method for diagnosing faults | |
| CN202815512U (en) | Informationalized system of remanufactured machine tool | |
| CN203149352U (en) | Distributed control system for production of light calcium carbonate | |
| CN206144669U (en) | Sanitation vice engine control of motor sweeper and status display's device | |
| CN205942397U (en) | General type linkage console of intelligence with safety control system | |
| CN205745547U (en) | Foundation fieldbus type electric device for valve controller | |
| CN116009486A (en) | Remote networked distributed monitoring system for glue machine equipment | |
| CN100415124C (en) | Self control designed teaching experiment platform for tobacco industry | |
| CN106401746A (en) | Environmental sanitation sweeping vehicle assistant engine control and state display device and method | |
| CN101488023A (en) | Industrial control network type integrated automation system platform and control method thereof | |
| CN106843161B (en) | A kind of production equipment operation conditions method for visually monitoring | |
| CN101951407B (en) | Teletransmission type intelligent bus communicator | |
| CN207764643U (en) | A kind of remote centralized monitoring system of intelligence manufacture | |
| CN214474584U (en) | Networked control system for glue spreader equipment | |
| CN207424641U (en) | A kind of Intelligent energy-saving air compression station centralized monitoring system | |
| CN209120205U (en) | Constructing tunnel data interaction equipment based on Ethernet and CAN-bus network | |
| CN209866357U (en) | Centrifuge remote control system | |
| CN201126539Y (en) | Program test simulation device based on locale bus | |
| CN201323003Y (en) | Industrial electric automation and network training device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |