CN216993206U - Full-automatic diamond gang saw blade pressure forming device - Google Patents

Abstract

The utility model discloses a full-automatic diamond gang saw blade pressure forming device which structurally comprises a base, universal wheels, a bearing plate, a power line, a bracket, a control switch and a cylinder, wherein an auxiliary ejection device is arranged in the bearing plate, a driving mechanism is arranged at the right end of the first shell, the driving mechanism drives a movable rod to move through a connecting rod group, the movable rod drives a sliding block to slide on the inner side surface of the sliding groove, meanwhile, the movable rod drives the ejector plate to eject the gang saw blade through the telescopic rod, so as to achieve the effect of assisting in ejecting the gang saw blade, prevent the formed gang saw blade from being difficult to take out, the device is convenient to use and simple to operate, effectively improves the working efficiency, through having set up actuating mechanism at first casing right-hand member, the motor passes through the assembly pulley and drives the gear train and rotate, and the gear train drives the stub bar swing through the pivot, reaches the effect of drive stub bar, prevents to use inconveniently.

Description

Full-automatic diamond gang saw blade pressure forming device

Technical Field

The utility model relates to the technical field of diamond gang saw blades, in particular to a full-automatic diamond gang saw blade pressure forming device.

Background

Saw blades are a general term for thin circular cutters used to cut solid materials. The saw blade can be divided into: a diamond saw blade for cutting stone; a high-speed steel saw blade (without a cemented carbide bit) for cutting metal materials; the hard alloy saw blade is used for cutting solid wood, furniture, artificial boards, aluminum alloy, aluminum profiles, radiators, plastics, plastic steel and the like, and a full-automatic diamond row saw blade pressure forming device is required in the saw blade production process.

But full-automatic diamond gang saw piece pressure forming device generally places the material in the loading board, start the cylinder through control switch, the cylinder drives pressure forming plate downstream through the piston rod, make pressure forming plate carry out compression molding to the material, but traditional full-automatic diamond gang saw piece pressure forming device is relatively poor to the ejecting effect of row saw piece after the shaping, in process of production because pressure makes the material shaping lead to being difficult to follow the loading board in and influence work efficiency, traditional full-automatic diamond gang saw piece pressure forming device is relatively poor to short-rod drive effect simultaneously, lead to using inconveniently.

SUMMERY OF THE UTILITY MODEL

Technical problem to be solved

In order to overcome prior art not enough, the present provides a full-automatic diamond row saw piece pressure forming device, it is relatively poor to the ejecting effect of row saw piece after the shaping to have solved traditional full-automatic diamond row saw piece pressure forming device, because pressure makes the material shaping lead to being difficult to take out influence work efficiency in the loading board in the production process, traditional full-automatic diamond row saw piece pressure forming device is relatively poor to short-rod drive effect simultaneously, lead to using inconvenient problem.

(II) technical scheme

The utility model is realized by the following technical scheme: the utility model provides a full-automatic diamond gang saw blade pressure forming device, which comprises a base, wherein the right end of the top of the base is provided with a bearing plate, an auxiliary ejection device is arranged in the bearing plate and comprises a first shell, a driving mechanism, an ejection plate, a fixed plate, a short rod, a long rod, a connecting rod, a movable rod, a sliding block, a sliding chute, a pulley, a telescopic rod and a second spring, the right end of the first shell is provided with the driving mechanism, the ejection plate is arranged at the upper end of the inner part of the first shell, the fixed plate is fixedly connected with the right lower end of the inner part of the first shell, the short rod is hinged with the upper end of the front end surface of the fixed plate, the long rod is hinged with the lower end of the short rod, the connecting rod is hinged with the left end of the long rod, the movable rod is hinged with the top of the connecting rod, the sliding block is horizontally fixed relative to the outer surface of the movable rod, and is connected with the inner side surface of the sliding chute in a sliding way, the terminal surface before the spout is embedded in the pulley, the relative rotation of level is connected inside first casing about the pulley, telescopic link one end and movable rod top equidistance fixed connection to telescopic link and liftout plate bottom fixed connection, the second spring cup joints in the telescopic link surface, first casing and the inside fixed connection of loading board.

Further, the universal wheel is installed to four ends in base bottom, the upper left end of base is provided with the power cord, base top left end is fixed with the support, the terminal surface upper end is provided with control switch before the support, the cylinder is installed to support top right-hand member, the cylinder bottom is provided with the piston rod to the piston rod is connected with the cylinder output end, the piston rod bottom is provided with the mounting panel, the mounting panel top is provided with the slide bar, the slide bar bottom is fixed with the pressure forming board, first spring has been cup jointed to slide bar surface lower extreme.

Further, actuating mechanism includes second casing, motor, action wheel, belt, follows driving wheel, pinion, locating plate, gear wheel and pivot, the motor is installed to second casing right front end, the action wheel is connected with the motor output, the belt twines in the action wheel surface, follow driving wheel and belt medial surface right-hand member sliding connection, the pinion is connected with the follow driving wheel back, middle part fixed connection in locating plate and the second casing to the pinion rotates with the preceding terminal surface lower extreme of locating plate to be connected, the gear wheel rotates with the preceding terminal surface middle part of locating plate to be connected, the pivot is connected with the preceding terminal surface middle part of gear wheel to the pivot is connected with the preceding terminal surface upper end of quarter butt, second casing and first casing right-hand member fixed connection.

Further, the pulley is provided with two pulleys, and the diameter of the pulley is set to be 8 cm.

Furthermore, the included angle between the short rod and the long rod is gradually decreased when the short rod swings, and the included angle between the short rod and the long rod ranges from 30 degrees to 130 degrees.

Further, the length of the second spring is set to be 4 cm, and the second spring can provide a force of 4N.

Furthermore, the diameter of the driving wheel is set to be 3 cm, and the driving wheel is in transmission connection with the outer surface of the driven wheel through a belt.

Further, the small gear is meshed with the outer surface of the large gear, and the ratio of the diameter of the small gear to the diameter of the large gear is 1: 2.

Furthermore, the ejector plate is made of tungsten steel.

Furthermore, the support is made of stainless steel.

(III) advantageous effects

Compared with the prior art, the utility model has the following beneficial effects:

1) for solving the relatively poor problem of traditional full-automatic diamond row saw bit pressure forming device to the ejecting effect of row saw bit after the shaping, through having set up supplementary ejecting device in that the loading board is inside, actuating mechanism is installed at first casing right-hand member, actuating mechanism passes through the linkage and drives the movable rod activity, the movable rod drives the slider and slides at the spout medial surface, the movable rod drives the liftout plate through the telescopic link simultaneously and ejecting to row saw bit, reach the effect of supplementary ejecting row saw bit, it is difficult to take out to prevent the row saw bit after the shaping, this device convenient to use easy operation, the effectual work efficiency that has improved.

2) For solving the problem that the traditional full-automatic diamond gang saw blade pressure forming device is relatively poor in driving effect of the short rod, the driving mechanism is arranged at the right end of the first shell, the motor drives the gear set to rotate through the pulley block, the gear set drives the short rod to swing through the rotating shaft, the effect of driving the short rod is achieved, and the use is prevented from being inconvenient.

Drawings

Other features, objects and advantages of the utility model will become more apparent upon reading of the detailed description of non-limiting embodiments with reference to the following drawings:

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic cross-sectional front view of the present invention;

fig. 3 is a schematic structural view of an auxiliary ejection device of the present invention;

fig. 4 is a schematic side sectional structural view of the auxiliary ejection apparatus of the present invention;

fig. 5 is a side sectional structural schematic view of the driving mechanism of the present invention.

In the figure: a base-1, a universal wheel-2, a bearing plate-3, an auxiliary ejection device-4, a power line-5, a bracket-6, a control switch-7, a cylinder-8, a piston rod-9, a mounting plate-10, a slide rod-11, a pressure forming plate-12, a first spring-13, a first shell-41, a driving mechanism-42, an ejection plate-43, a fixed plate-44, a short rod-45, a long rod-46, a connecting rod-47, a movable rod-48, a slide block-49, a chute-410, a pulley-411, a telescopic rod-412, a second spring-413, a second shell-421, a motor-422, a driving wheel-423, a belt-424, a driven wheel-425, a pinion-426, a positioning plate-427, a, A gearwheel-428 and a rotating shaft-429.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and do not limit the utility model.

Referring to fig. 1 and 2, the utility model provides a full-automatic diamond gang saw blade pressure forming device through improvement, which comprises a base 1, a bearing plate 3 is arranged at the right end of the top of the base 1, an auxiliary ejection device 4 is arranged in the bearing plate 3, universal wheels 2 are arranged at four ends of the bottom of the base 1, a power cord 5 is arranged at the upper left end of the base 1, a support 6 is fixed at the left end of the top of the base 1, the support 6 is made of stainless steel, the device has the advantage of longer service life, a control switch 7 is arranged at the upper end of the front end surface of the support 6, a cylinder 8 is arranged at the right end of the top of the support 6, a piston rod 9 is arranged at the bottom of the cylinder 8, and the piston rod 9 is connected with the output end of the cylinder 8, the bottom of the piston rod 9 is provided with an installation plate 10, the top of the installation plate 10 is provided with a slide bar 11, the bottom of the slide bar 11 is fixed with a pressure forming plate 12, and the lower end of the outer surface of the slide bar 11 is sleeved with a first spring 13.

Referring to fig. 3 and 4, the present invention provides a full-automatic diamond gang saw blade pressure forming apparatus by improvement, the auxiliary ejection apparatus 4 includes a first housing 41, a driving mechanism 42, an ejection plate 43, a fixed plate 44, a short rod 45, a long rod 46, a connecting rod 47, a movable rod 48, a slider 49, a chute 410, a pulley 411, an expansion rod 412 and a second spring 413, the driving mechanism 42 is disposed at the right end of the first housing 41 to facilitate better fixing and mounting of the driving mechanism 42, the ejection plate 43 is mounted at the upper end inside the first housing 41, the ejection plate 43 is made of tungsten steel, and has advantages of higher hardness and strength to facilitate better fixing and mounting of the ejection plate 43, the fixed plate 44 is fixedly connected with the right lower end inside the first housing 41 to facilitate better fixing and mounting of the fixed plate 44, the short rod 45 is hinged with the upper end of the front end face of the fixed plate 44, the included angle between the short rod 45 and the long rod 46 gradually decreases when the short rod 45 swings, the included angle between the short rod 45 and the long rod 46 ranges from 30 degrees to 130 degrees, so that the short rod 45 can better drive the long rod 46 to swing, the long rod 46 is hinged with the lower end of the short rod 45 so as to better fixedly install the long rod 46, the connecting rod 47 is hinged with the left end of the long rod 46 so that the long rod 46 can better drive the connecting rod 47 to swing, the movable rod 48 is hinged with the top of the connecting rod 47 so that the connecting rod 47 can better drive the movable rod 48 to be fixedly installed, the left and right sides of the sliding block 49 are horizontally fixed relative to the outer surface of the movable rod 48 so as to better fixedly install the sliding block 49, the sliding block 49 is in sliding connection with the inner side face 410 of the sliding groove so that the sliding block 49 can better slide on the inner side face 410 of the sliding groove, the sliding groove 410 is embedded in the front end face of the pulley 411 so as to better fixedly install the sliding groove 410, pulley 411 is controlled the level and is rotated relatively and connect inside first casing 41, pulley 411 is provided with two altogether, and pulley 411 diameter sets up to 8 centimetres, so that reach better ejecting effect, telescopic link 412 one end and 48 top equidistance fixed connection of movable rod, and telescopic link 412 and liftout plate 43 bottom fixed connection, so that better carry out fixed mounting to telescopic link 412, second spring 413 cup joints in telescopic link 412 surface, second spring 413 length sets up to 4 centimetres, and second spring 413 can be for the power that provides being 4N, so that reach better effect that resets, first casing 41 and the inside fixed connection of loading board 3.

Referring to fig. 5, the present invention provides a full-automatic diamond gang saw blade pressure forming apparatus by improvement, wherein a driving mechanism 42 includes a second housing 421, a motor 422, a driving wheel 423, a belt 424, a driven wheel 425, a pinion 426, a positioning plate 427, a gearwheel 428 and a rotating shaft 429, the motor 422 is mounted at the front right end of the second housing 421 so as to better fix the motor 422, the driving wheel 423 is connected with the output end of the motor 422, the diameter of the driving wheel 423 is set to be 3 cm, the driving wheel 423 is in transmission connection with the outer surface of the driven wheel 425 through the belt 424 so as to better drive the driven wheel 425 to rotate, the belt 424 is wound around the outer surface of the driving wheel 423 so as to better fix the belt 424, the driven wheel 425 is in sliding connection with the right end of the inner side surface of the belt 424 so as to better fix the driven wheel 425, the small gear 426 is connected with the back of the driven wheel 425, the small gear 426 is meshed with the outer surface of the large gear 428, the ratio of the diameter of the small gear 426 to the diameter of the large gear 428 is 1:2, so that a better driving effect can be achieved, the positioning plate 427 is fixedly connected with the middle in the second shell 421, the small gear 426 is rotatably connected with the lower end of the front end face of the positioning plate 427, so that the positioning plate 427 is better fixedly installed, the large gear 428 is rotatably connected with the middle of the front end face of the positioning plate 427, so that the large gear 428 is better fixedly installed, the rotating shaft 429 is connected with the middle of the front end face of the large gear 428, the rotating shaft 429 is connected with the upper end of the front end face of the short rod 45, so that the rotating shaft 429 is better fixedly installed, and the second shell 421 is fixedly connected with the right end of the first shell 41.

The ejector plate 43 described in this patent is made of tungsten steel, also called cemented carbide, and refers to a sintered composite material containing at least one metal carbide, and the tungsten carbide, cobalt carbide, niobium carbide, titanium carbide, and tantalum carbide are common components of tungsten steel, the grain size of the carbide component (or phase) is usually 0.2-10 μm, the carbide grains are bonded together by using a metal binder, which is usually metal cobalt (Co), but for some special applications, nickel (Ni), iron (Fe), or other metals and alloys can also be used.

The utility model relates to a full-automatic diamond gang saw blade pressure forming device, which has the working principle as follows:

firstly, the device is moved to a place needing to be used through a universal wheel 2, then a power line 5 is inserted into a power supply, and materials are placed in a bearing plate 3;

secondly, starting the air cylinder 8 through the control switch 7, driving the piston rod 9 to move by the air cylinder 8 through the output end, driving the mounting plate 10 to slide on the outer surface of the slide rod 11 by the piston rod 9, driving the pressure forming plate 12 to move downwards by the mounting plate 10, and pressing the material by the pressure forming plate 12 to achieve the effect of pressure forming saw blade arrangement of the material;

thirdly, when the formed gang saw blade needs to be taken out, the motor 422 is started through the control switch 7, the motor 422 drives the driving wheel 423 to rotate through the output end, the driving wheel 423 drives the driven wheel 425 to transmit through the belt 424, the driven wheel 425 drives the pinion 426 to rotate, the pinion 426 is meshed with the outer surface of the bull gear 428, the pinion 426 drives the bull gear 428 to rotate, and the bull gear 428 drives the rotating shaft 429 to rotate;

fourthly, the rotating shaft 429 drives the short rod 45 to swing, the short rod 45 drives the long rod 46 to swing, the long rod 46 drives the connecting rod 47 to swing, the connecting rod 47 drives the movable rod 48 to move, the movable rod 48 drives the sliding block 49 to slide on the inner side face of the sliding groove 410, meanwhile, the movable rod 48 drives the ejection plate 43 to move upwards through the telescopic rod 412, the ejection plate 43 is enabled to eject the row saw blades, and the effect of assisting ejection of the row saw blades is achieved;

fifthly, after the device is used, the row saw blades are taken out from the bearing plate 3, the cylinder 8 and the motor 422 are closed through the control switch 7, and finally the power line 5 is pulled out from the power supply.

The basic principles and main features of the present invention and the advantages of the present invention have been shown and described, and the standard parts used in the present invention are all available on the market, the special-shaped parts can be customized according to the description and the accompanying drawings, the specific connection mode of each part adopts the conventional means of bolt and rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described herein.

It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (8)

1. A full-automatic diamond gang saw blade pressure forming device comprises a base (1), wherein a bearing plate (3) is arranged at the right end of the top of the base (1);

the method is characterized in that: the ejection device comprises a bearing plate (3) and is characterized by further comprising an auxiliary ejection device (4), wherein the auxiliary ejection device (4) is arranged inside the bearing plate (3), the auxiliary ejection device (4) comprises a first shell (41), a driving mechanism (42), an ejection plate (43), a fixing plate (44), a short rod (45), a long rod (46), a connecting rod (47), a movable rod (48), a sliding block (49), a sliding groove (410), a pulley (411), an expansion rod (412) and a second spring (413), the driving mechanism (42) is arranged at the right end of the first shell (41), the ejection plate (43) is installed at the upper end inside the first shell (41), the fixing plate (44) is fixedly connected with the lower right end inside the first shell (41), the short rod (45) is hinged with the upper end of the front end face of the fixing plate (44), the long rod (46) is hinged with the lower end of the short rod (45), and the connecting rod (47) is hinged with the left end of the long rod (46), activity pole (48) are articulated with connecting rod (47) top, level relatively fixed and activity pole (48) surface about slider (49), slider (49) and spout (410) medial surface sliding connection, terminal surface before spout (410) are embedded in pulley (411), the level is rotated relatively about pulley (411) and is connected inside first casing (41), telescopic link (412) one end and activity pole (48) top equidistance fixed connection to telescopic link (412) and liftout plate (43) bottom fixed connection, second spring (413) cup joint in telescopic link (412) surface, first casing (41) and loading board (3) inside fixed connection.

2. The full-automatic diamond gang saw blade pressure forming device according to claim 1, wherein: universal wheel (2) are installed to four ends in base (1) bottom, base (1) upper left end is provided with power cord (5), base (1) top left end is fixed with support (6), support (6) preceding terminal surface upper end is provided with control switch (7), cylinder (8) are installed to support (6) top right-hand member, cylinder (8) bottom is provided with piston rod (9) to piston rod (9) are connected with cylinder (8) output, piston rod (9) bottom is provided with mounting panel (10), mounting panel (10) top is provided with slide bar (11), slide bar (11) bottom is fixed with pressure forming plate (12), slide bar (11) surface lower extreme has cup jointed first spring (13).

3. The full-automatic diamond gang saw blade pressure forming device according to claim 1, wherein: the driving mechanism (42) comprises a second shell (421), a motor (422), a driving wheel (423), a belt (424), a driven wheel (425), a pinion (426), a positioning plate (427), a gearwheel (428) and a rotating shaft (429), the motor (422) is installed at the right front end of the second shell (421), the driving wheel (423) is connected with the output end of the motor (422), the belt (424) is wound on the outer surface of the driving wheel (423), the driven wheel (425) is connected with the right end of the inner side surface of the belt (424) in a sliding manner, the pinion (426) is connected with the back surface of the driven wheel (425), the positioning plate (427) is fixedly connected with the inner middle part of the second shell (421), the pinion (426) is rotatably connected with the lower end of the front end surface of the positioning plate (427), the gearwheel (428) is rotatably connected with the middle part of the front end surface of the positioning plate (427), and the rotating shaft (429) is connected with the middle part of the front end surface of the gearwheel (428), the rotating shaft (429) is connected with the upper end of the front end face of the short rod (45), and the second shell (421) is fixedly connected with the right end of the first shell (41).

4. The full-automatic diamond gang saw blade pressure forming device according to claim 1, wherein: the number of the pulleys (411) is two, and the diameter of each pulley (411) is 8 cm.

5. The full-automatic diamond gang saw blade pressure forming device according to claim 1, wherein: the included angle between the short rod (45) and the long rod (46) is gradually decreased when the short rod (45) swings, and the included angle between the short rod (45) and the long rod (46) ranges from 30 degrees to 130 degrees.

6. The full-automatic diamond gang saw blade pressure forming device according to claim 1, wherein: the length of the second spring (413) is set to be 4 cm, and the second spring (413) can provide 4N force.

7. The full-automatic diamond gang saw blade pressure forming device according to claim 3, wherein: the diameter of the driving wheel (423) is set to be 3 cm, and the driving wheel (423) is in transmission connection with the outer surface of the driven wheel (425) through a belt (424).

8. The full-automatic diamond gang saw blade pressure forming device according to claim 3, wherein: the small gear (426) is meshed with the outer surface of the large gear (428), and the ratio of the diameter of the small gear (426) to the diameter of the large gear (428) is 1: 2.

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