CN216978796U - Bottle detection device and filling machine - Google Patents
Bottle detection device and filling machine Download PDFInfo
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- CN216978796U CN216978796U CN202123381622.8U CN202123381622U CN216978796U CN 216978796 U CN216978796 U CN 216978796U CN 202123381622 U CN202123381622 U CN 202123381622U CN 216978796 U CN216978796 U CN 216978796U
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Abstract
The utility model discloses a bottle body detection device which comprises a supporting seat, a first lifting shaft, a second lifting shaft and a bottle body detection mechanism, wherein the bottle body detection mechanism comprises a light source, a light-transmitting bottle seat, an optical lens and a shooting module which are sequentially arranged from bottom to top, the first lifting shaft and the second lifting shaft are coaxially arranged on the supporting seat, the light source and the light-transmitting bottle seat are arranged on the supporting seat, the optical lens and the shooting module are respectively arranged on the first lifting shaft and the second lifting shaft, the first lifting shaft is connected with a first lifting power assembly, and the second lifting shaft is connected with a second lifting power assembly. The bottle body conveying mechanism is arranged on the table board in a penetrating mode and penetrates through the light-transmitting bottle seat and the optical lens. The bottle body detection device and the filling machine have the advantages of simple structure, low cost, strong adaptability, capability of detecting foreign matters at the bottom of the bottle, capability of detecting cracks of the bottle mouth and the like.
Description
Technical Field
The utility model relates to the technical field of food and medicine packaging mechanical equipment, in particular to a bottle body detection device and a filling machine.
Background
Foreign matters such as glass, fibers and the like can be generated in the packaging process of the medicine, the foreign matters are positioned in a bottle or are integrated with powder after the freeze-drying process, the rear-end lamp inspection cannot be carried out, and great risks can be caused to pharmaceutical factories and patients when the medicine flows into the market; if the bottleneck appears crackle, easily appear leaking the risk in subsequent transportation, the rear end lamp is examined and is examined unable detection, flows into market and will cause very big risk for pharmaceutical factory and patient.
At present, visual inspection of an empty bottle is divided into a bottle bottom foreign body and a bottle mouth crack, the foreign body is positioned at the bottom of the bottle, the crack is positioned at the bottle mouth, the difference is 1 body height, a detection station cannot be compatible, if the bottle mouth needs to be detected, a detection station needs to be added, or a group of cameras is added, the bottle bottom foreign body and the bottle mouth crack are respectively detected by two groups of cameras at different positions, not only is the cost increased, but also the laminar flow pattern inside a filling machine can be influenced, or a detection item is abandoned, the foreign body and the crack only detect one of the foreign body and the crack, so that the risk that the bottle body contains the foreign body or the bottle mouth has the crack can be only solved, and the utilization rate of medicines is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to overcome the defects of the prior art and provide a bottle body detection device and a filling machine which have simple structure, low cost and strong adaptability and can detect foreign matters at the bottom of a bottle and cracks at the bottle opening.
In order to solve the technical problems, the utility model adopts the following technical scheme:
the utility model provides a bottle detection device, includes supporting seat, first lift axle, second lift axle and bottle detection mechanism, bottle detection mechanism includes by supreme light source, printing opacity bottle seat, the optical lens who sets gradually down and shoots the module, first lift axle and the coaxial setting of second lift axle are on the supporting seat, light source and printing opacity bottle seat are located on the supporting seat, optical lens installs respectively on first lift axle and second lift axle with shooting the module, first lift hub connection has first lift power component, second lift hub connection has second lift power component.
As a further improvement of the above technical solution:
the first lifting power assembly comprises a first lifting seat, a first lifting screw rod and a first rotating power piece used for enabling the first lifting screw rod to rotate, the first lifting seat is arranged in a lifting and sliding mode, the first lifting screw rod penetrates through the first lifting seat and is in threaded connection with the first lifting seat, and the first lifting shaft is arranged on the first lifting seat.
The first rotary power part is a driving motor or a rotary handle.
The second lifting power assembly comprises a second lifting seat, a second lifting screw rod and a second rotating power piece used for enabling the second lifting screw rod to rotate, the second lifting seat is arranged in a sliding mode in a liftable mode, the second lifting screw rod penetrates through the second lifting seat and is in threaded connection with the second lifting seat, and the second lifting shaft is arranged on the second lifting seat.
The second rotary power part is a driving motor or a rotary handle.
The supporting seat is provided with a fixing plate, and the light source and the light-transmitting bottle seat are arranged on the fixing plate.
The epaxial mounting panel that is equipped with of first lift, it has the mounting hole to run through on the mounting panel, optical lens installs in the mounting hole, the epaxial installation piece that is equipped with of second lift, the shooting module is installed on the installation piece.
The utility model provides a filling machine, includes the aircraft bonnet, locate the mesa in the aircraft bonnet, locate bottle conveying mechanism and foretell bottle detection device on the mesa, the supporting seat is located on the mesa, bottle conveying mechanism wears to locate between printing opacity bottle seat and the optical lens, first lift power component and second lift power component are located the mesa below.
As a further improvement of the above technical solution:
the hood is provided with operating gloves.
The bottle body conveying mechanism is a shifting wheel mechanism.
Compared with the prior art, the utility model has the advantages that:
the bottle body detection device of the utility model comprises the following detection processes: the bottle is put between printing opacity bottle seat and optical lens, and the light source is in under the bottle, and the printing opacity bottle seat of light source top is polished through the bottom, and the foreign matter and the bottleneck crackle defect that will the bottle end motionless are prominent, shoots the module directly over the bottle, and optical lens is in the bottle and shoots the module middle part, guarantees to shoot the module and can gather the image of bottle end and bottleneck in real time. The detection principle is as follows: the method comprises the steps of adopting a shooting module to take a picture of the bottle body twice in a positioning mode, taking a picture of the bottom of the bottle for the first time, then adjusting a proper focal length again, taking a picture of the bottle opening for the second time, judging foreign matters at the bottom of the bottle and cracks on the bottle opening according to the picture, recording unqualified products, not filling the unqualified bottle in subsequent production without plugging, and rejecting the bottle in a subsequent waste rejecting process. Not only solves the problems of foreign bodies in the bottle body and cracks on the bottle mouth, but also increases the utilization rate of the medicine for customers. The first lifting shaft drives the lifting adjustment through the first lifting power assembly, so that the lifting position of the optical lens is adjusted, the second lifting shaft drives the lifting adjustment through the second lifting power assembly, the lifting position of the shooting module is adjusted, the height of the shooting module relative to the bottle bottom is increased or decreased, and the height of the optical lens relative to the bottle bottom is increased or decreased, so that the optical lens lifting device is suitable for bottles of different specifications. The bottle body detection device has the advantages of simple structure, low cost, strong adaptability and capability of detecting foreign matters at the bottom of the bottle and cracks at the bottle opening.
The filling machine has all the advantages of a bottle body detection device, namely simple structure, low cost, strong adaptability, and capability of detecting foreign matters at the bottom of a bottle and cracks at the opening of the bottle.
Drawings
FIG. 1 is a schematic perspective view of the bottle detecting device of the present invention.
FIG. 2 is a schematic top view of the bottle detecting device of the present invention.
FIG. 3 is an exploded view of the bottle body detecting device of the present invention.
FIG. 4 is a schematic cross-sectional view of the bottle detecting device of the present invention.
Fig. 5 is a schematic view of the structure of the filling machine of the present invention.
The reference numerals in the figures denote:
1. a hood; 11. operating gloves; 2. a table top; 21. a supporting seat; 211. a fixing plate; 22. a first lifting shaft; 221. mounting a plate; 222. mounting holes; 23. a second lifting shaft; 231. mounting blocks; 3. a bottle body conveying mechanism; 4. a bottle body detection mechanism; 41. a light source; 42. a light-transmitting bottle base; 43. an optical lens; 44. a shooting module; 5. a first rotary power member; 6. a second rotary power member; 7. a first lifting power assembly; 71. a first lifting seat; 72. a first lifting screw rod; 73. a first drive shaft; 8. a second lifting power assembly; 81. a second lifting seat; 82. a second lifting screw rod; 83. a second drive shaft.
Detailed Description
The utility model will be described in further detail below with reference to the drawings and specific examples.
The first embodiment is as follows:
fig. 1 to 4 show an embodiment of the bottle detection device of the present invention, the filling machine includes a support base 21, a first lifting shaft 22, a second lifting shaft 23 and a bottle detection mechanism 4, the bottle detection mechanism 4 includes a light source 41, a transparent bottle base 42, an optical lens 43 and a shooting module 44, which are sequentially arranged from bottom to top, the first lifting shaft 22 and the second lifting shaft 23 are coaxially arranged on the support base 21, the light source 41 and the transparent bottle base 42 are arranged on the support base 21, the optical lens 43 and the shooting module 44 are respectively installed on the first lifting shaft 22 and the second lifting shaft 23, the first lifting shaft 22 is connected with a first lifting power assembly 7, and the second lifting shaft 23 is connected with a second lifting power assembly 8.
And (3) detection process: the bottle is put between printing opacity bottle seat 42 and optical lens 43, and light source 41 is in under the bottle, and the printing opacity bottle seat 42 of light source 41 top is polished through the bottom, and the foreign matter and the bottleneck crack defect that will bottle the motionless at the bottom of the bottle are prominent, shoots module 44 directly over the bottle, and optical lens 43 is in the bottle and shoots module 44 middle part, guarantees to shoot the image that module 44 can gather bottle bottom and bottleneck in real time. The detection principle is as follows: the shooting module 44 is used for positioning and shooting the bottle body twice, shooting images of the bottom of the bottle for the first time, then shooting for the second time after adjusting a proper focal length again, shooting images of the bottle opening, judging foreign matters at the bottom of the bottle and cracks of the bottle opening according to the images, recording unqualified products, and eliminating unqualified bottles without filling or plugging in subsequent waste removing processes. Not only solves the risks of foreign matters in the bottle body and cracks on the bottle mouth, but also increases the utilization rate of the medicine for customers. The first lifting shaft 22 drives the lifting adjustment through the first lifting power component 7 so as to adjust the lifting position of the optical lens 43, the second lifting shaft 23 drives the lifting adjustment through the second lifting power component 8 so as to adjust the lifting position of the shooting module 44, and the shooting module 44 can lift the bottle bottom relatively and the optical lens 43 can lift the bottle bottom relatively so as to adapt to bottles of different specifications. The bottle body detection device has the advantages of simple structure, low cost, strong adaptability and capability of detecting foreign matters at the bottom of the bottle and cracks at the bottle opening.
In this embodiment, as shown in fig. 3 and 4, the first lifting power assembly 7 includes a first lifting base 71, a first lifting screw 72 and a first rotating power component 5 for rotating the first lifting screw 72, the first lifting base 71 is slidably disposed in a liftable manner, the first lifting screw 72 is inserted into the first lifting base 71 and is in threaded connection with the first lifting base 71, and the first lifting shaft 22 is disposed on the first lifting base 71. The first rotating power part 5 drives the first lifting screw 72 to rotate forward and backward, the first lifting screw 72 drives the first lifting base 71 to move up and down through the screw action, and the first lifting shaft 22 is lifted and lowered synchronously with the first lifting base 71. Simple structure and convenient operation. The first rotary power member 5 is a driving motor or a rotary handle.
In this embodiment, as shown in fig. 3 and 4, the second lifting power assembly 8 includes a second lifting base 81, a second lifting screw 82 and a second rotating power component 6 for rotating the second lifting screw 82, the second lifting base 81 is slidably disposed in a liftable manner, the second lifting screw 82 is inserted into the second lifting base 81 and is in threaded connection with the second lifting base 81, and the second lifting shaft 23 is disposed on the second lifting base 81. The second rotating power part 6 drives the second lifting screw 82 to rotate forward and backward, the second lifting screw 82 drives the second lifting seat 81 to move up and down through the screw thread effect, and the second lifting shaft 23 is lifted and lowered synchronously with the second lifting seat 81. Simple structure and convenient operation. The second rotary power element 6 is a drive motor or a rotary handle.
In this embodiment, the supporting base 21 is provided with a fixing plate 211, and the light source 41 and the light-transmitting bottle base 42 are installed on the fixing plate 211. The first elevating shaft 22 is provided with an installation plate 221, the installation plate 221 is provided with an installation hole 222 through which the optical lens 43 is installed in the installation hole 222, the second elevating shaft 23 is provided with an installation block 231, and the photographing module 44 is installed on the installation block 231.
Example two:
fig. 5 shows an embodiment of the filling machine of the present invention, which includes a machine cover 1, a table 2 disposed in the machine cover 1, a bottle conveying mechanism 3 disposed on the table 2, and a bottle detecting device according to the first embodiment, wherein a supporting seat 21 is disposed on the table 2, the bottle conveying mechanism 3 is disposed between a transparent bottle seat 42 and an optical lens 43, and a first elevating power assembly 7 and a second elevating power assembly 8 are disposed below the table 2. The filling machine has all the advantages of a bottle body detection device, namely simple structure, low cost, strong adaptability and capability of detecting foreign matters at the bottom of the bottle and cracks at the bottle opening.
And (3) detection process: the bottle body is driven to a detection station along with the movement of the bottle body conveying mechanism 3; the bottle is located between printing opacity bottle seat 42 and optical lens 43 at the detection station, and light source 41 is in under the bottle, and the printing opacity bottle seat 42 of light source 41 top is polished through the bottom, and the foreign matter that will the bottle end motionless and bottleneck crack defect are prominent, shoots module 44 directly over the bottle, and optical lens 43 is in the bottle and shoots module 44 middle part, guarantees to shoot the image that module 44 can gather bottle end and bottleneck in real time.
In this embodiment, the hood 1 is provided with an operating glove 11.
In this embodiment, the bottle body conveying mechanism 3 is a wheel shifting mechanism. The thumb wheel of the thumb wheel mechanism is provided with a vacuum channel slot hole, the vacuum chuck is arranged on the thumb wheel, the bottle body is adsorbed on the vacuum chuck under the action of vacuum suction force, and the bottle bottom is ensured not to scratch from the surface of the light-transmitting bottle seat 42 above the light source 41, so that the detection accuracy is not influenced.
The first rotary power member 5 is a rotary handle, is located outside the hood 1, and is connected to the first elevation screw 72 through a first transmission shaft 73, and the first transmission shaft 73 is connected to the first elevation screw 72 through a gear pair. The second rotary power member 6 is also a rotary handle, is located outside the hood 1, and is connected to the second elevation screw 82 through a second transmission shaft 83, and the second transmission shaft 83 is connected to the second elevation screw 82 through a gear pair.
Although the present invention has been described with reference to the preferred embodiments, it is not intended to be limited thereto. Those skilled in the art can make numerous possible variations and modifications to the present invention, or modify equivalent embodiments to equivalent variations, without departing from the scope of the utility model, using the teachings disclosed above. Therefore, any simple modification, equivalent change and modification made to the above embodiments according to the technical spirit of the present invention should fall within the protection scope of the technical scheme of the present invention, unless the technical spirit of the present invention departs from the content of the technical scheme of the present invention.
Claims (10)
1. A bottle detection device which characterized in that: including supporting seat (21), first lift axle (22), second lift axle (23) and bottle detection mechanism (4), bottle detection mechanism (4) include by lower supreme light source (41), printing opacity bottle seat (42), optical lens (43) and shooting module (44) that set gradually, first lift axle (22) and second lift axle (23) coaxial setting are on supporting seat (21), light source (41) and printing opacity bottle seat (42) are located on supporting seat (21), optical lens (43) and shooting module (44) are installed respectively on first lift axle (22) and second lift axle (23), first lift axle (22) are connected with first lift power component (7), second lift axle (23) are connected with second lift power component (8).
2. The vial detecting device according to claim 1, wherein: first lift power component (7) include first lift seat (71), first lift lead screw (72) and be used for making first rotatory power spare (5) of first lift lead screw (72) rotation, first lift seat (71) liftable ground slides and sets up, first lift lead screw (72) wear to locate in first lift seat (71) and with first lift seat (71) threaded connection, first lift axle (22) are located on first lift seat (71).
3. The bottle detecting device according to claim 2, wherein: the first rotary power part (5) is a driving motor or a rotary handle.
4. The vial detecting device of claim 1, wherein: the second lifting power assembly (8) comprises a second lifting seat (81), a second lifting screw rod (82) and a second rotating power part (6) used for enabling the second lifting screw rod (82) to rotate, the second lifting seat (81) is arranged in a sliding mode in a lifting mode, the second lifting screw rod (82) penetrates through the second lifting seat (81) and is in threaded connection with the second lifting seat (81), and the second lifting shaft (23) is arranged on the second lifting seat (81).
5. The bottle detecting device according to claim 4, wherein: the second rotary power part (6) is a driving motor or a rotary handle.
6. The vial detecting device according to any one of claims 1 to 5, wherein: the supporting seat (21) is provided with a fixing plate (211), and the light source (41) and the light-transmitting bottle seat (42) are arranged on the fixing plate (211).
7. The bottle detecting device according to claim 6, wherein: the optical lens shooting device is characterized in that a mounting plate (221) is arranged on the first lifting shaft (22), a mounting hole (222) penetrates through the mounting plate (221), the optical lens (43) is installed in the mounting hole (222), a mounting block (231) is arranged on the second lifting shaft (23), and the shooting module (44) is installed on the mounting block (231).
8. A filling machine, its characterized in that: the bottle body detection device comprises a machine cover (1), a table board (2) arranged in the machine cover (1), a bottle body conveying mechanism (3) arranged on the table board (2) and the bottle body detection device as claimed in any one of claims 1 to 7, wherein a supporting seat (21) is arranged on the table board (2), the bottle body conveying mechanism (3) is arranged between a light-transmitting bottle seat (42) and an optical lens (43) in a penetrating mode, and a first lifting power assembly (7) and a second lifting power assembly (8) are located below the table board (2).
9. The filling machine as defined in claim 8 wherein: the hood (1) is provided with operating gloves (11).
10. The filling machine as defined in claim 8 wherein: the bottle body conveying mechanism (3) is a shifting wheel mechanism.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123381622.8U CN216978796U (en) | 2021-12-29 | 2021-12-29 | Bottle detection device and filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123381622.8U CN216978796U (en) | 2021-12-29 | 2021-12-29 | Bottle detection device and filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216978796U true CN216978796U (en) | 2022-07-15 |
Family
ID=82349779
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123381622.8U Active CN216978796U (en) | 2021-12-29 | 2021-12-29 | Bottle detection device and filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216978796U (en) |
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2021
- 2021-12-29 CN CN202123381622.8U patent/CN216978796U/en active Active
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