CN216947316U - Carding device for glass fibers - Google Patents
Carding device for glass fibers Download PDFInfo
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- CN216947316U CN216947316U CN202220617575.8U CN202220617575U CN216947316U CN 216947316 U CN216947316 U CN 216947316U CN 202220617575 U CN202220617575 U CN 202220617575U CN 216947316 U CN216947316 U CN 216947316U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The utility model discloses a carding device for glass fibers, which comprises a rack, wherein a cylinder is rotatably arranged on the rack, a feeding device is arranged at the feeding side of the cylinder, an output device is arranged at the output side of the cylinder, the cylinder is in transmission connection with a main driving device, the output device is in transmission connection with an auxiliary driving device, a plurality of carding rollers are distributed at the peripheral side of the cylinder on the rack, each carding roller is arranged along the circumferential direction of the cylinder, carding needles are distributed at the peripheral side of each carding roller, the outer side of each carding roller is respectively provided with a cleaning roller, and each carding roller and each cleaning roller are respectively arranged on the rack through a connecting device; and each carding roller is in transmission connection with a cylinder, and each cleaning roller is in transmission connection with an output device. The utility model has simple structure and low failure rate of equipment, and reduces the maintenance difficulty and workload.
Description
Technical Field
The utility model relates to a glass fiber processing technology, in particular to a carding device for glass fibers.
Background
The glass fiber is formed by cutting filaments, the fiber length and the strength of the glass fiber are high, and the glass fiber does not contain impurities basically, so that the glass fiber is easier to comb compared with cotton fiber. The carding equipment is mainly used for carding the glass fibers and is still used for carding the cotton fibers in cotton spinning processing, a large number of impurity removing knives used for removing impurities such as cotton seeds, cotton knots, yellow cotton and the like, impurity removing parts and structures such as impurity blowing air ports and cover plates are arranged on the carding equipment used for carding the cotton fibers, and structures which are configured due to the fact that cotton fibers are damaged due to overlarge dragging force of the cotton fibers during carding are arranged.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a carding device for glass fibers, which has the advantages of simple structure, low equipment failure rate and reduction of maintenance difficulty and workload.
In order to solve the technical problem, the technical scheme of the utility model is as follows: the carding device for the glass fibers comprises a rack, wherein a cylinder is rotatably mounted on the rack, a feeding device is arranged at the feeding side of the cylinder, an output device is arranged at the output side of the cylinder, the cylinder is in transmission connection with a main driving device, an auxiliary driving device is in transmission connection with the output device, a plurality of carding rollers are distributed at the peripheral side of the cylinder on the rack, each carding roller is distributed along the circumferential direction of the cylinder, carding needles are distributed at the peripheral side of each carding roller, cleaning rollers are respectively arranged at the outer sides of the carding rollers, and the carding rollers and the cleaning rollers are respectively mounted on the rack through a connecting device; and each carding roller is in transmission connection with a cylinder, and each cleaning roller is in transmission connection with an output device.
As a preferable technical scheme, the connecting device comprises a frame, two ends of the frame, which are positioned on a cylinder, are respectively provided with a mounting disc, the cylinder is rotatably installed between two installation disks, a plurality of installation clamping grooves which correspond to each other are distributed on the periphery of each installation disk in an arc shape, arc-shaped connecting protrusions are arranged on each installation disk in a protruding mode, arc-shaped holes which correspond to the installation clamping grooves are distributed between the periphery of each installation disk and the corresponding connecting protrusions, the arc-shaped holes are connected with installation plates through locking devices respectively, the inner ends of the installation plates are connected with the connecting protrusions through tensioning devices respectively, installation seats which extend into the corresponding installation clamping grooves are arranged at the outer ends of the installation plates respectively, bearings are installed on the installation seats respectively, and two ends of each carding roller and two ends of each cleaning roller are installed on the corresponding bearings through roller shaft rotation.
According to the preferable technical scheme, the output device comprises two doffers which are arranged on the output side of the cylinder on the rack in a rotating mode, the two doffers are arranged up and down, inner rollers are arranged on the upper sides between the two doffers and the cylinder respectively, outer rollers are arranged on the upper portions, away from the cylinder, of the two doffers respectively, and output belts are arranged on the lower portions, away from the cylinder, of the two doffers respectively.
As the preferred technical scheme, the upside of carding roller and cleaning roller is provided with the protection casing, be provided with the induced draft pipeline with the fan intercommunication on the protection casing, protection casing one end extends output device's upside and installs the output cover that induced drafts, the protection casing other end extends feeding device's upside and installs the feeding cover that induced drafts, output cover and feeding cover intercommunication induced draft pipeline of induced drafting.
The carding device for the glass fibers comprises a frame, wherein a cylinder is rotatably mounted on the frame, a feeding device is arranged at the feeding side of the cylinder, an output device is arranged at the output side of the cylinder, the cylinder is in transmission connection with a main driving device, an auxiliary driving device is in transmission connection with the output device, a plurality of carding rollers are distributed at the peripheral side of the cylinder on the frame, the carding rollers are distributed along the circumferential direction of the cylinder, carding needles are distributed at the peripheral side of the carding rollers, cleaning rollers are respectively arranged at the outer sides of the carding rollers, and the carding rollers and the cleaning rollers are respectively mounted on the frame through connecting devices; and each carding roller is in transmission connection with a cylinder, and each cleaning roller is in transmission connection with an output device. Because the glass fiber does not contain impurities basically, the utility model replaces the needle belt type cover plate with a complex structure on the existing carding equipment by a plurality of carding rollers with simple structures, can be beneficial to improving the rotating speed of the cylinder, cancels parts and structures such as dust removing knives, impurity blowing air ports and the like, simplifies the structure, reduces the failure rate of the equipment, improves the carding quality, reduces the overhauling difficulty and workload simultaneously, and can greatly improve the rotating speed of the carding rollers and improve the carding efficiency by connecting the carding rollers with the cylinder in a transmission way.
Drawings
The drawings are only for purposes of illustrating and explaining the present invention and are not to be construed as limiting the scope of the present invention. Wherein:
FIG. 1 is a schematic side view of the present invention;
FIG. 2 is another schematic illustration of the present invention;
FIG. 3 is a schematic view of the installation of the carding roll and the cleaning roll of the present invention;
fig. 4 is a schematic view of the structure of the connecting device of the present invention.
In the figure: 1-cylinder; 2-a main drive; 3-a secondary drive; 4-a carding roller; 41-carding wire; 5-cleaning the roller; 6-doffer; 7-inner roller; 8-output belt; 9-outer roller; 10-feeding licker-in; 11-a feed roll; 12-feeding a fiber board; 13-mounting a disc; 14-installing a clamping groove; 15-connecting the projections; 16-arc-shaped holes; 17-a locking device; 18-a tensioning device; 19-a mounting seat; 20-a bearing; 21-roll shaft; 22-a protective cover; 23-an air suction pipeline; 24-output suction hood; 25-feeding an air suction hood; 26-mounting plate.
Detailed Description
Exemplary embodiments according to the present invention are described in detail below with reference to the accompanying drawings. Here, it is to be noted that, in the drawings, the same reference numerals are given to the constituent elements having substantially the same structure and function, and redundant description about the substantially same constituent elements is omitted in order to make the description more concise.
As shown in fig. 1, 2 and 3, the carding device for glass fibers comprises a frame (not shown in the drawing), wherein a cylinder 1 is rotatably mounted on the frame, a feeding device is arranged on a feeding side of the cylinder 1, an output device is arranged on an output side of the cylinder 1, the cylinder 1 is in transmission connection with a main driving device 2, the output device is in transmission connection with a secondary driving device 3, a plurality of carding rollers 4 are distributed on the frame at the upper circumferential side of the cylinder 1, the carding rollers 4 are distributed along the circumferential direction of the cylinder 1, carding needles 41 are distributed on the outer circumferential side of the carding rollers 4, cleaning rollers 5 are respectively arranged on the outer sides of the carding rollers 4, and the carding rollers 4 and the cleaning rollers 5 are respectively mounted on the frame through connecting devices; the carding rollers 4 are in transmission connection with the cylinder 1, and the cleaning rollers 5 are in transmission connection with an output device. The output device comprises two doffers 6 which are arranged on the output side of the cylinder 1 on the rack in a rotating mode respectively, the two doffers 6 are arranged up and down, inner rollers 7 with fiber stripping needles distributed on the peripheries are arranged on the upper side between the two doffers 6 and the cylinder 1 respectively, output belts 8 are arranged on the lower portions of the two doffers 6 far away from the side of the cylinder 1 respectively, outer rollers 9 with the fiber stripping needles distributed on the peripheries are also arranged on the upper portions of the two doffers 6 far away from the side of the cylinder 1 respectively, the two inner rollers 7 assist the doffers 6 to transfer glass fibers on the rotating cylinder 1 to the doffers 6, and the two outer rollers 9 assist the doffers 6 to transfer the glass fibers to the output belts 8. The specific auxiliary driving device 3 can adopt an auxiliary driving motor, the auxiliary driving motor is connected with the doffer 6 positioned at the lower side through belt transmission or chain transmission, each cleaning roller 5 is connected with the doffer 6 positioned at the lower side through belt transmission or chain transmission, the doffer 6 positioned at the lower side is also connected with the doffer 6 positioned at the lower side through belt transmission or chain transmission, the output belt 8, the inner roller 7 and the outer roller 9 can be driven by single motors, and can also be connected with the doffer 6 through belt transmission or chain transmission; the feeding device can adopt a feeding licker-in 10 and a feeding roller 11 arranged at the feeding side of the cylinder 1, a fiber feeding plate 12 and the like, and the feeding licker-in 10 and the feeding roller 11 can be driven by a single motor or can be connected with the cylinder 1 through belt transmission or chain transmission. The above-mentioned structure of the doffer 6, the inner roll 7 and the outer roll 9, the structure of the feed licker-in 10, the feed roll 11 and the feed web 12, and the transmission of the doffer 6, the inner roll 7 and the outer roll 9, and the transmission of the feed licker-in 10 and the feed roll 11 are well known to those skilled in the art.
As shown in fig. 3 and 4, the connecting device includes a frame, two mounting plates 13 are respectively disposed at two ends of a cylinder 1, the cylinder 1 is rotatably mounted between the two mounting plates 13, the peripheries of the two mounting plates 13 are arc-shaped and are respectively distributed with a plurality of mounting slots 14 corresponding to each other, each mounting plate 13 is respectively provided with an arc-shaped connecting protrusion 15 in a protruding manner, an arc-shaped hole 16 corresponding to the mounting slot 14 is respectively distributed between the upper periphery and the connecting protrusion 15 on each mounting plate 13, each arc-shaped hole 16 is connected with a mounting plate 26 through a locking device 17, the locking device 17 can adopt a locking bolt and a nut disposed between the arc-shaped hole 16 and the mounting plate 26, the inner end of each mounting plate 26 is respectively connected with the connecting protrusion 15 through a tensioning device 18, the tensioning device 18 can adopt a tensioning bolt and a nut disposed between the connecting protrusion 15 and the mounting plate 26, the outer end of each mounting plate 26 is respectively provided with a mounting seat 19 extending into the corresponding mounting clamping groove 14, each mounting seat 19 is respectively provided with a bearing 20, and the two ends of each carding roller 4 and the cleaning roller 5 are respectively rotatably mounted on the corresponding bearings 20 through a roller shaft 21. The connecting device adopts the structure, so that the carding roller 4 and the cleaning roller 5 can be conveniently mounted and dismounted, the maintenance is facilitated, and the radial position of the mounting seat 19 of the mounting plate 26 in the mounting clamping groove 14 can be adjusted through tensioning bolts and nuts, so that the distance between the carding roller 4 and the cylinder 1 and the radial relative position between the cleaning roller 5 and the carding roller 4 are adjusted; the circumferential position of the mounting seat 19 of the mounting plate 26 in the mounting pocket 14 can be adjusted by means of locking bolts and nuts, thereby adjusting the circumferential position of the carding roller 4 and the circumferential relative position between the carding roller 4 and the cleaning roller 5.
As shown in fig. 3 and 4, the upside of carding roller 4 and cleaning roller 5 is provided with a protective cover 22, the protective cover 22 is provided with an air suction pipeline 23 communicated with a fan, one end of the protective cover 22 extends to the upside of an output device and is provided with an output air suction cover 24, the other end of the protective cover 22 extends to the upside of a feeding device and is provided with a feeding air suction cover 25, and the output air suction cover 24 and the feeding air suction cover 25 are communicated with the air suction pipeline 23. Specifically, an output air suction hood 24 is installed at one end of the protection hood 22 above one doffer 6 on the upper side of the two doffers 6, and an input air suction hood 25 is installed at the other end of the protection hood 22 above the feed licker-in 10, the feed roller 11 and the fiber feeding plate 12. Because the glass fiber is basically free of impurities, the utility model does not need impurity removing parts such as a dust removing knife, an impurity blowing air port, a cover plate and the like and an impurity removing structure, and only needs to arrange fiber sucking structures for sucking floating fibers on the upper sides of the carding roller 4 and the cleaning roller 5 which are easy to generate floating fibers and on the feeding side and the output side of the cylinder 1 respectively, thereby greatly simplifying the structure of carding equipment, reducing the probability of equipment damage, being beneficial to improving the carding quality and the rotating speed of the cylinder 1, leading the carding equipment to be more suitable for carding the glass fiber and improving the carding efficiency.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
The foregoing shows and describes the general principles, essential features, and advantages of the utility model. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (4)
1. A carding unit for glass fiber, which comprises a frame, the cylinder is installed in the rotation in the frame, the feeding side of cylinder is provided with feeding device, the output side of cylinder is provided with output device, the cylinder transmission is connected with main drive arrangement, output device transmission is connected with vice drive arrangement, its characterized in that: a plurality of carding rollers are distributed on the frame at the peripheral side of the cylinder, each carding roller is distributed along the circumferential direction of the cylinder, carding needles are distributed at the peripheral side of each carding roller, cleaning rollers are respectively arranged at the outer sides of the carding rollers, and each carding roller and each cleaning roller are respectively installed on the frame through a connecting device; and each carding roller is in transmission connection with a cylinder, and each cleaning roller is in transmission connection with an output device.
2. Carding machine for glass fibres, according to claim 1, characterised in that: the connecting device comprises mounting discs arranged at two ends of a cylinder on a rack respectively, the cylinder is rotatably mounted between the two mounting discs, the periphery of each mounting disc is arc-shaped, a plurality of mounting clamping grooves corresponding to each other are distributed on the mounting discs respectively, arc-shaped connecting bulges are arranged on each mounting disc in a protruding mode respectively, arc-shaped holes corresponding to the mounting clamping grooves are distributed between the periphery of each mounting disc and the corresponding connecting bulges respectively, each arc-shaped hole is connected with a mounting plate through a locking device respectively, the inner end of each mounting plate is connected with the corresponding connecting bulges through a tensioning device respectively, the outer end of each mounting plate is provided with a mounting seat extending into the corresponding mounting clamping groove respectively, a bearing is mounted on each mounting seat respectively, and two ends of each carding roller and a cleaning roller are rotatably mounted on the corresponding bearings through roller shafts respectively.
3. Carding machine for glass fibres, according to claim 1, characterised in that: the output device comprises two doffers which are arranged on the output side of the cylinder on the rack in a rotating mode and are arranged up and down, inner rollers are arranged on the upper side between the two doffers and the cylinder respectively, outer rollers are arranged on the upper portions, far away from the cylinder, of the two doffers respectively, and output belts are arranged on the lower portions, far away from the cylinder, of the two doffers respectively.
4. Carding machine for glass fibres, as in claim 1, 2 or 3, characterised in that: the upside of carding roller and cleaning roller is provided with the protection casing, be provided with the induced draft pipeline with the fan intercommunication on the protection casing, protection casing one end extends output device's upside and installs the output cover of induced drafting, the protection casing other end extends feeding device's upside and installs the feeding cover of induced drafting, output cover and feeding cover intercommunication induced draft pipeline of induced drafting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220617575.8U CN216947316U (en) | 2022-03-16 | 2022-03-16 | Carding device for glass fibers |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220617575.8U CN216947316U (en) | 2022-03-16 | 2022-03-16 | Carding device for glass fibers |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216947316U true CN216947316U (en) | 2022-07-12 |
Family
ID=82296575
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220617575.8U Active CN216947316U (en) | 2022-03-16 | 2022-03-16 | Carding device for glass fibers |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216947316U (en) |
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2022
- 2022-03-16 CN CN202220617575.8U patent/CN216947316U/en active Active
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