CN216928107U - Novel environment-friendly tinned copper stranded wire - Google Patents
Novel environment-friendly tinned copper stranded wire Download PDFInfo
- Publication number
- CN216928107U CN216928107U CN202123255226.0U CN202123255226U CN216928107U CN 216928107 U CN216928107 U CN 216928107U CN 202123255226 U CN202123255226 U CN 202123255226U CN 216928107 U CN216928107 U CN 216928107U
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- Prior art keywords
- layer
- wire
- low
- smoke halogen
- outer side
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- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 52
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 38
- 239000010949 copper Substances 0.000 title claims abstract description 38
- 239000000779 smoke Substances 0.000 claims abstract description 30
- 238000004806 packaging method and process Methods 0.000 claims abstract description 22
- 238000009413 insulation Methods 0.000 claims abstract description 18
- 239000004793 Polystyrene Substances 0.000 claims abstract description 12
- 239000000945 filler Substances 0.000 claims abstract description 12
- 229920002223 polystyrene Polymers 0.000 claims abstract description 12
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 11
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims description 10
- 239000011248 coating agent Substances 0.000 claims description 10
- 238000000576 coating method Methods 0.000 claims description 10
- 239000003063 flame retardant Substances 0.000 claims description 10
- 239000002131 composite material Substances 0.000 claims description 4
- 229920001971 elastomer Polymers 0.000 claims description 4
- 229920002397 thermoplastic olefin Polymers 0.000 claims description 4
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000000919 ceramic Substances 0.000 claims description 3
- 238000004132 cross linking Methods 0.000 claims description 3
- 229920003020 cross-linked polyethylene Polymers 0.000 claims description 3
- 239000004703 cross-linked polyethylene Substances 0.000 claims description 3
- 239000011888 foil Substances 0.000 claims description 3
- 229920000098 polyolefin Polymers 0.000 claims description 3
- 230000005855 radiation Effects 0.000 claims description 3
- 239000004020 conductor Substances 0.000 claims 1
- 230000007613 environmental effect Effects 0.000 claims 1
- 230000000694 effects Effects 0.000 description 5
- 238000005476 soldering Methods 0.000 description 5
- 238000005260 corrosion Methods 0.000 description 4
- 230000007797 corrosion Effects 0.000 description 4
- 238000005336 cracking Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 210000001331 nose Anatomy 0.000 description 2
- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005538 encapsulation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052736 halogen Inorganic materials 0.000 description 1
- 150000002367 halogens Chemical class 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000005065 mining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007747 plating Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Images
Classifications
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
The utility model discloses a novel environment-friendly tinned copper stranded wire which comprises wire cores, bulletproof wires, a low-smoke halogen-free packaging layer, a shielding layer, an insulating filler layer, an insulating layer and a wear-resistant layer, wherein eight groups of wire cores are arranged, the eight groups of wire cores are stranded and covered on the outer side of the bulletproof wires, the low-smoke halogen-free packaging layer is arranged on the outer sides of the eight groups of wire cores, the insulating filler layer is filled between the low-smoke halogen-free packaging layer and the bulletproof wires, the shielding layer is covered on the outer side of the low-smoke halogen-free packaging layer, the insulating layer is covered on the outer side of the shielding layer, and the wear-resistant layer is covered on the outer side of the insulating layer; the wire core comprises a copper wire core, a tin-plated layer, a heat insulation layer and a polystyrene layer. By arranging the bulletproof wires, the tinned copper stranded wire has the advantages of high tensile strength, high tensile force function, low elongation, high breaking strength, high stability and creep resistance, and the strength and the service life of the tinned copper stranded wire can be effectively enhanced.
Description
Technical Field
The utility model relates to the technical field of copper stranded wires, in particular to a novel environment-friendly tinned copper stranded wire.
Background
Because the tinned copper wire has excellent oxidation resistance and weldability and excellent current transmission speed and bearing capacity, the tinned copper wire is mainly used for conductive wire cores of rubber-insulated mining cables, flexible wires, flexible cables, boat cables and the like and is widely applied to cables. In recent years, tinned copper wires have been developed rapidly, and after tinning the copper wires, the free sulfur precipitated from the rubber can be prevented from reacting with the copper. The solderability of the lead can be improved after tinning, and the phenomena of insufficient soldering and false soldering during soldering are avoided. The tinned soft copper stranded wire has stronger tensile resistance and better cold resistance, can not influence the performances of the tinned soft copper stranded wire when used at a lower temperature, is not easy to oxidize and corrode in long-term storage and use, saves the replacement frequency of cables, and is more energy-saving and environment-friendly.
The existing tinned copper stranded wire still has some problems: the copper stranded wire is mostly exposed, is low in high temperature resistance and corrosion resistance, is inconvenient to shield, is easy to interfere, is low in insulativity and wear resistance, and is low in safety in use.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a novel environment-friendly tinned copper stranded wire to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: a novel environment-friendly tinned copper stranded wire comprises wire cores, an anti-bullet wire, a low-smoke halogen-free packaging layer, a shielding layer, an insulating filler layer, an insulating layer and a wear-resistant layer, wherein eight groups of wire cores are arranged, the wire cores are stranded and coated on the outer side of the anti-bullet wire, the low-smoke halogen-free packaging layer is arranged on the outer side of the eight groups of wire cores, the insulating filler layer is filled between the low-smoke halogen-free packaging layer and the anti-bullet wire, the shielding layer is coated on the outer side of the low-smoke halogen-free packaging layer, the insulating layer is coated on the outer side of the shielding layer, and the wear-resistant layer is coated on the outer side of the insulating layer;
the cable core comprises a copper cable core, a tin coating, a heat insulation layer and a polystyrene layer, wherein the tin coating is plated on the outer surface of the copper cable core, the heat insulation layer is coated on the outer surface of the tin coating, and the polystyrene layer is coated on the outer surface of the heat insulation layer.
Preferably, the copper wire core is formed by twisting a plurality of copper wires.
Preferably, the bulletproof wire is a 400D bulletproof wire.
Preferably, the low-smoke halogen-free packaging layer is set to be a low-smoke halogen-free flame-retardant ceramizable thermoplastic polyolefin elastomer composite layer, and the thickness of the low-smoke halogen-free packaging layer is set to be 0.2-0.8 mm.
Preferably, the shielding layer is arranged to be longitudinally wrapped with an aluminum foil shielding layer, and the insulating filler layer is arranged to be a low-density crosslinked polyethylene layer.
Preferably, the insulating layer is a radiation crosslinking low-smoke halogen-free flame-retardant polyolefin insulating layer, and the wear-resistant layer is a wear-resistant rubber layer.
Compared with the prior art, the utility model has the beneficial effects that:
1. by arranging the bulletproof wires, the tinned copper stranded wire has the advantages of high tensile strength, high tensile force function, low extension, high breaking strength, high stability and creep resistance, and the strength and the service life of the tinned copper stranded wire can be effectively enhanced;
2. according to the utility model, the low-smoke halogen-free packaging layer is arranged, so that the high-temperature resistance and corrosion resistance of the tinned copper stranded wire are improved, and the tinned copper stranded wire has good flame retardant property and mechanical property, can play a role in isolating external flame, and is safer and more environment-friendly;
3. according to the utility model, through the shielding layer, signal shielding can be carried out, the signal shielding effect is good, and interference can be avoided;
4. by arranging the insulating layer and the wear-resistant layer, the tensile property is further enhanced while electric leakage is prevented, and danger caused by cracking of the outer skin due to friction in the drawing process is prevented, so that the use safety is improved;
5. the insulation performance of the wire core is improved by arranging the copper wire core, the tin coating, the heat insulation layer and the polystyrene layer, the tin coating is more convenient for soldering or installing wire noses, the wire core is more convenient to operate and use, the heat insulation effect is good by the heat insulation layer, and the polystyrene layer is arranged to play a role in insulation protection.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a core of the present invention;
fig. 3 is a schematic structural view of a copper wire core of the present invention.
In the figure: 1. a wire core; 11. a copper wire core; 111. a copper wire; 12. plating a tin layer; 13. a thermal insulation layer; 14. a polystyrene layer; 2. anti-stretch yarn; 3. a low smoke zero halogen encapsulation layer; 4. a shielding layer; 5. an insulating filler layer; 6. an insulating layer; 7. and a wear-resistant layer.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution: a novel environment-friendly tinned copper stranded wire comprises a wire core 1, an anti-bullet wire 2, a low-smoke halogen-free packaging layer 3, a shielding layer 4, an insulating filler layer 5, an insulating layer 6 and a wear-resistant layer 7, wherein eight groups of wire cores 1 are arranged, the eight groups of wire cores 1 are stranded and coated on the outer side of the anti-bullet wire 2, the low-smoke halogen-free packaging layer 3 is arranged on the outer side of the eight groups of wire cores 1, the insulating filler layer 5 is filled between the low-smoke halogen-free packaging layer 3 and the anti-bullet wire 2, the shielding layer 4 is coated on the outer side of the low-smoke halogen-free packaging layer 3, the insulating layer 6 is coated on the outer side of the shielding layer 4, and the wear-resistant layer 7 is coated on the outer side of the insulating layer 6;
the cable core 1 comprises a copper cable core 11, a tin-plated layer 12, a heat-insulating layer 13 and a polystyrene layer 14, wherein the tin-plated layer 12 is plated on the outer surface of the copper cable core 11, the heat-insulating layer 13 is coated on the outer surface of the tin-plated layer 12, and the polystyrene layer 14 is coated on the outer surface of the heat-insulating layer 13.
In order to increase the strength of the copper wire core 11, the copper wire core 11 is formed by twisting a plurality of copper wires 111.
In order to increase the stretch-proof and tensile-proof capacity of the bulletproof wire 2, the bulletproof wire 2 is set to be a 400D bulletproof wire.
In order to increase the high temperature resistance and the corrosion resistance and conveniently play a role of flame retardant, the low-smoke halogen-free packaging layer 3 is set to be a low-smoke halogen-free flame-retardant ceramic thermoplastic polyolefin elastomer composite material layer, and the thickness is set to be 0.2-0.8 mm.
In order to increase the shielding effect, the shielding layer 4 is arranged to be longitudinally wrapped with an aluminum foil shielding layer, and the insulating filler layer 5 is arranged to be a low-density crosslinked polyethylene layer.
In order to increase insulativity and wear resistance and improve safety in use, the insulating layer 6 is set as a radiation crosslinking low-smoke halogen-free flame-retardant polyolefin insulating layer, and the wear-resistant layer 7 is a wear-resistant rubber layer.
The structure principle is as follows:
by arranging the bulletproof wires, the tinned copper stranded wire has the advantages of high tensile strength, high tensile force function, low extension, high breaking strength, high stability and creep resistance, and the strength and the service life of the tinned copper stranded wire can be effectively enhanced; by arranging the low-smoke halogen-free packaging layer, the tin-plated copper stranded wire has high-temperature resistance and corrosion resistance, good flame retardant property and mechanical property, and can play a role in isolating external flame, so that the tin-plated copper stranded wire is safer and more environment-friendly; through the shielding layer, signal shielding can be carried out, the signal shielding effect is good, and interference can be avoided; by arranging the insulating layer and the wear-resistant layer, the tensile property is further enhanced while electric leakage is prevented, and danger caused by cracking of the outer skin due to friction in the drawing process is prevented, so that the use safety is improved; the insulation performance of the wire core is improved by arranging the copper wire core, the tin coating, the heat insulation layer and the polystyrene layer, the tin coating is more convenient for soldering or installing wire noses, the wire core is more convenient to operate and use, the heat insulation effect is good by the heat insulation layer, and the polystyrene layer is arranged to play a role in insulation protection.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a novel environmental protection tinned copper stranded conductor which characterized in that: the bulletproof wire comprises a wire core (1), a bulletproof wire (2), a low-smoke halogen-free packaging layer (3), a shielding layer (4), an insulating filler layer (5), an insulating layer (6) and a wear-resistant layer (7), wherein the wire core (1) is provided with eight groups, the wire core (1) is twisted and coated on the outer side of the bulletproof wire (2), the low-smoke halogen-free packaging layer (3) is arranged on the outer side of the eight groups of the wire core (1), the insulating filler layer (5) is filled between the low-smoke halogen-free packaging layer (3) and the bulletproof wire (2), the shielding layer (4) is coated on the outer side of the low-smoke halogen-free packaging layer (3), the insulating layer (6) is coated on the outer side of the shielding layer (4), and the wear-resistant layer (7) is coated on the outer side of the insulating layer (6);
the cable core (1) comprises a copper wire core (11), a tin coating (12), a heat insulation layer (13) and a polystyrene layer (14), wherein the tin coating (12) is plated on the outer surface of the copper wire core (11), the heat insulation layer (13) is coated on the outer surface of the tin coating (12), and the polystyrene layer (14) is coated on the outer surface of the heat insulation layer (13).
2. The novel environment-friendly tinned copper stranded wire according to claim 1, characterized in that: the copper wire core (11) is formed by twisting a plurality of copper wires (111).
3. The novel environment-friendly tinned copper stranded wire according to claim 1, characterized in that: the anti-bullet silk (2) is set to be 400D.
4. The novel environment-friendly tinned copper stranded wire according to claim 1, characterized in that: the low-smoke halogen-free packaging layer (3) is set to be a low-smoke halogen-free flame-retardant ceramic thermoplastic polyolefin elastomer composite material layer, and the thickness of the low-smoke halogen-free flame-retardant ceramic thermoplastic polyolefin elastomer composite material layer is set to be 0.2-0.8 mm.
5. The novel environment-friendly tinned copper stranded wire according to claim 1, characterized in that: the shielding layer (4) is arranged to be longitudinally wrapped with an aluminum foil shielding layer, and the insulating filler layer (5) is arranged to be a low-density crosslinked polyethylene layer.
6. The novel environment-friendly tinned copper stranded wire according to claim 1, characterized in that: the insulating layer (6) is a radiation cross-linking low-smoke halogen-free flame-retardant polyolefin insulating layer, and the wear-resistant layer (7) is a wear-resistant rubber layer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202123255226.0U CN216928107U (en) | 2021-12-23 | 2021-12-23 | Novel environment-friendly tinned copper stranded wire |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202123255226.0U CN216928107U (en) | 2021-12-23 | 2021-12-23 | Novel environment-friendly tinned copper stranded wire |
Publications (1)
Publication Number | Publication Date |
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CN216928107U true CN216928107U (en) | 2022-07-08 |
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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CN202123255226.0U Expired - Fee Related CN216928107U (en) | 2021-12-23 | 2021-12-23 | Novel environment-friendly tinned copper stranded wire |
Country Status (1)
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CN (1) | CN216928107U (en) |
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2021
- 2021-12-23 CN CN202123255226.0U patent/CN216928107U/en not_active Expired - Fee Related
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220708 |