CN216922132U - Track mounting rack, pipeline extension device and heading machine - Google Patents

Track mounting rack, pipeline extension device and heading machine Download PDF

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Publication number
CN216922132U
CN216922132U CN202123370804.5U CN202123370804U CN216922132U CN 216922132 U CN216922132 U CN 216922132U CN 202123370804 U CN202123370804 U CN 202123370804U CN 216922132 U CN216922132 U CN 216922132U
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rail
track
screw
pipeline
cable
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王鹏星
张喜冬
宁向可
谭显曦
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China Railway Engineering Equipment Group Co Ltd CREG
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China Railway Engineering Equipment Group Co Ltd CREG
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Abstract

The utility model provides a track mounting rack, a pipeline extending device and a heading machine, wherein the heading machine comprises a host and a rear support, the pipeline extending device is arranged between the host and the rear support, the pipeline extending device comprises the track mounting rack and a track, and further comprises a pipe clamp pulley which is movably mounted on the track in a guiding manner, the track mounting rack comprises a track mounting body for mounting the track, one end, close to a hole wall, of the track mounting body is provided with a connecting seat for connecting with the hole wall when in use, the connecting seat is connected with the track mounting body through a first hinge shaft, the axial direction of the first hinge shaft is consistent with the extending direction of a tunnel, and one end, far away from the connecting seat, of the track mounting body is provided with a leveling connecting mechanism when in use; the leveling connecting mechanism comprises a connecting piece and a traction piece which are connected with the wall of the hole, the traction piece is provided with a length adjusting mechanism, one end of the traction piece is connected with the rail mounting body, and the other end of the traction piece is connected with the connecting piece. The rail mounting frame provided by the utility model effectively solves the technical problem that the rail cannot be kept horizontal.

Description

Track mounting rack, pipeline extension device and heading machine
Technical Field
The utility model relates to the technical field of suspension devices for pipes or the like in mines or tracks, in particular to a track mounting frame, a pipeline extension device and a heading machine.
Background
At present, most of tunnel or underground engineering is constructed by adopting shield/TBM. When the tunneling distance is short, the tunneling route is complex, the transition times are many and the requirement of rapid disassembly and assembly of the machine is met, the prior art usually separates the rear support of the shield/TBM from the host machine, integrally arranges the rear support equipment outside the tunnel, and only enters the tunnel for tunneling. The tunneling mode has the advantages that the disassembly and assembly machine and the transition are rapid and convenient, and the tunneling mode has the defect that along with the continuous tunneling of the main machine, the distance between the main machine and the rear support is continuously increased, so that much inconvenience is brought to the pipeline connection and extension between the rear support and the main machine.
In order to solve the problem of connection and extension of the pipeline, a patent with an authorization publication number of CN206554975U provides a pipeline hanging device, which includes a fixed base fixed on the top of the tunnel through an anchor rod and a track in accordance with the extending direction of the tunnel, the track is hoisted below the track through a connecting anchor chain, a hanging line pulley for fixing the pipeline is installed on the track in a guiding and moving manner, and the host drives the hanging line pulley to slide along the track when heading forward, so as to extend the pipeline. The pipeline hanging device has the following two problems: firstly, the rail is hoisted at the top of the tunnel through the fixed base, so that the main space occupied by the tunnel is large, and the rail is easy to interfere with other equipment in the tunnel when in use; and secondly, the connection anchor chain is of a flexible connection structure, the host drives the wire hanging pulley to move and simultaneously drives the track to deflect in the moving direction of the host, so that the track cannot be always kept horizontal, and when the wire hanging pulley is subjected to traction force in the horizontal direction of the host, the movement direction between the wire hanging pulley and the track is inconsistent, so that clamping stagnation is generated, the pipeline is not smoothly extended, and the tunneling efficiency is influenced.
In addition, a patent with publication number CN202560321U provides a synchronous moving device for a split shield starting pipeline, which can also be used to solve the above-mentioned problems of connecting and extending the pipeline, and the moving device includes a lifting lug fixed on the side wall of the tunnel, and a track is connected to the lifting lug by hoisting a rope. In addition, a pipeline bracket is provided in patent publication No. CN211342917U, which includes a pulling member connected to the side wall of the tunnel, a rail hinged to the lower end of the pulling member, and a supporting frame, one end of which is supported on the wall of the tunnel, and the other end of which is connected to the rail, so that the rail is kept horizontal. But because tunnel wall unevenness and bear during heavier when pipeline and cable on the track, the support frame often can't guarantee stable support for the track is very difficult to keep the level, and like this, the sliding part takes place the eccentric wear even jamming easily when sliding on the track. In terms of installation of pipelines, the devices provided in the three aforementioned patents fix the pipeline and the cable together through the pipe clamp, but the cable is heavy and fixed on the pipe clamp together, so that the work intensity is high, and the problems of time and labor waste exist.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a rail mounting rack to solve the technical problems that in the connection and extension processes of pipelines, a rail cannot be kept horizontal, and fixing of pipelines and cables wastes time and labor in the prior art. Meanwhile, the utility model also provides an extension device to solve the problem. In addition, the utility model also provides a heading machine to solve the problems.
The track mounting frame adopts the following technical scheme:
the track mounting frame comprises a track mounting body for mounting a track, wherein a connecting seat for connecting with a tunnel wall is arranged at one end, close to the tunnel wall, of the track mounting body when the track mounting body is used, the connecting seat is connected with the track mounting body through a first hinge shaft, the axis direction of the first hinge shaft is consistent with the extending direction of a tunnel, and a leveling connecting mechanism is arranged at one end, far away from the connecting seat, of the track mounting body when the track mounting body is used; the leveling connecting mechanism comprises a connecting piece and a traction piece which are connected with the wall of the hole, a length adjusting mechanism is arranged on the traction piece, one end of the traction piece is connected with the track mounting body, and the other end of the traction piece is connected with the connecting piece.
Has the advantages that: when the rail mounting frame is used, one end of the rail mounting body, which is close to a hole wall, is fixed on the hole wall through the connecting seat, one end of the rail mounting body, which is far away from the hole wall, is connected on the hole wall through the traction piece and the connecting piece, and after the rail is mounted on the rail mounting body, the rail can be kept horizontal through the length adjusting mechanism on the traction piece; when the host computer drives the hanging wire coaster and removes, can provide a beat power for the track in the moving direction of host computer simultaneously, because the axis of the first hinge of connecting seat and the articulated of track installation body is unanimous with the extending direction of tunnel for the track installation body does not have the degree of freedom that can beat in the moving direction of host computer, guarantees that the track can remain the horizontality all the time.
Further, the length adjustment mechanism is a threaded adjustment mechanism.
Has the beneficial effects that: the thread adjusting mechanism is more convenient and faster to adjust through rotation.
Furthermore, the thread adjusting mechanism comprises a threaded sleeve and two screw rods, wherein the two screw rods are respectively assembled at two ends of the threaded sleeve in a threaded manner, so that the two screw rods can be simultaneously screwed in or out of the threaded sleeve when the threaded sleeve rotates; or the thread adjusting mechanism comprises a screw and two thread sleeves, and the two thread sleeves are respectively assembled at two ends of the screw in a spiral mode, so that the two ends of the screw can be simultaneously screwed in or out of the two thread sleeves when the screw rotates.
Has the advantages that: the thread adjusting mechanism comprises a threaded sleeve and two screws, and firstly, when the thread adjusting mechanism is pulled, the threaded sleeve can rotate freely, and a structure which enables the threaded sleeve to rotate freely does not need to be designed corresponding to the threaded sleeve, so that the processing and the assembly of the threaded sleeve are facilitated; secondly, when the screw sleeve rotates, the two screws can be simultaneously screwed in or out of the screw sleeve, and the screw sleeve rotates at the same angle, so that the length adjustment amount is larger and the adjustment efficiency is higher compared with a structure with threads arranged on one side; similarly, the thread adjusting mechanism comprises a screw rod and two thread sleeves, and the thread adjusting mechanism can also freely rotate when being pulled; in addition, two ends of the screw rod can be simultaneously screwed in or out of the two thread sleeves when the screw rod rotates, and compared with a structure with threads arranged on one side, the length adjusting device is larger in adjusting amount and higher in adjusting efficiency.
Further, the rail mounting body is a cross beam, and the cross beam is horizontally arranged and perpendicular to the extending direction of the tunnel when in use.
Has the advantages that: the rail mounting body is a cross beam, and the overall mass of the mounting frame is reduced due to the small size and light weight of the cross beam; and secondly, the beam has a simple structure, is relatively common in production and is easy to obtain.
Furthermore, a carrier roller for supporting the cable is arranged on the upper side of the cross beam, and cable limiting structures are arranged on two sides of the carrier roller to prevent the cable from sliding off the carrier roller.
Has the advantages that: because the cable is heavy, the cable is only needed to be lapped on the carrier roller when being installed, and compared with the original mode of fixing the cable on the pipe clamp, the labor intensity is obviously reduced; the limiting structure can prevent the cable from moving in the axial direction of the carrier roller when the cable is pulled, so that the cable slides away from the carrier roller.
Further, the cable limiting structure is a U-shaped cover buckled on the carrier roller in an inverted mode, the cable limiting structure is formed by a vertical portion of the U-shaped cover, and a horizontal portion of the U-shaped cover limits the cable on the upper side.
Has the advantages that: the cable limiting structure is a U-shaped cover, and firstly, the U-shaped cover is simple in structure and easy to process; and secondly, the U-shaped cover can limit the two sides and the upper side, so that the limitation on the cable is more comprehensive.
The pipeline extension device adopts the following technical scheme:
the pipeline extending device comprises a track mounting frame, a track fixedly mounted on the lower side of the track mounting frame and a pipe clamp pulley movably mounted on the track in a guiding mode, wherein the track mounting frame comprises a track mounting body used for mounting the track, a connecting seat used for being connected with a tunnel wall is arranged at one end, close to the tunnel wall, of the track mounting body in use, the connecting seat is connected with the track mounting body through a first hinge shaft, the axial direction of the first hinge shaft is consistent with the extending direction of a tunnel, and a leveling connecting mechanism is arranged at one end, far away from the connecting seat, of the track mounting body in use; the leveling connecting mechanism comprises a connecting piece and a traction piece which are connected with the wall of the hole, a length adjusting mechanism is arranged on the traction piece, one end of the traction piece is connected with the track mounting body, and the other end of the traction piece is connected with the connecting piece.
Has the advantages that: when the pipeline extending device provided by the utility model is used, one end of the track mounting body, which is close to the hole wall, is fixed on the hole wall through the connecting seat, one end, which is far away from the hole wall, is connected on the hole wall through the traction piece and the connecting piece, and after the track is mounted on the track mounting body, the track can be kept horizontal through the length adjusting mechanism on the traction piece; when the host computer drives the hanging wire coaster and removes, can provide a beat power for the track in the moving direction of host computer simultaneously, because the axis of the first hinge of connecting seat and the articulated of track installation body is unanimous with the extending direction of tunnel for the track installation body does not have the degree of freedom that can beat in the moving direction of host computer, guarantees the track and can keep the horizontality all the time, further makes the pipe clamp coaster can not take place eccentric wear and jamming when sliding on the track.
Further, the length adjustment mechanism is a threaded adjustment mechanism.
Has the advantages that: the thread adjusting mechanism is more convenient and faster to adjust through rotation.
Furthermore, the thread adjusting mechanism comprises a threaded sleeve and two screw rods, wherein the two screw rods are respectively assembled at two ends of the threaded sleeve in a threaded manner, so that the two screw rods can be simultaneously screwed in or out of the threaded sleeve when the threaded sleeve rotates; or the thread adjusting mechanism comprises a screw and two thread sleeves, and the two thread sleeves are respectively assembled at two ends of the screw in a spiral mode, so that the two ends of the screw can be simultaneously screwed in or out of the two thread sleeves when the screw rotates.
Has the advantages that: the thread adjusting mechanism comprises a threaded sleeve and two screws, and firstly, when the thread adjusting mechanism is pulled, the threaded sleeve can rotate freely without designing a structure for enabling the threaded sleeve to rotate freely corresponding to the threaded sleeve, so that the processing and the assembly of the threaded sleeve are facilitated; secondly, when the screw sleeve rotates, the two screws can be simultaneously screwed in or out of the screw sleeve, and the screw sleeve rotates at the same angle, so that the length adjustment amount is larger and the adjustment efficiency is higher compared with a structure with threads arranged on one side; similarly, the thread adjusting mechanism comprises a screw rod and two thread sleeves, and the thread adjusting mechanism can also freely rotate when being pulled; in addition, two ends of the screw rod can be simultaneously screwed in or out of the two thread sleeves when the screw rod rotates, and compared with a structure with threads arranged on one side, the length adjusting device is larger in adjusting amount and higher in adjusting efficiency.
Further, the rail mounting body is a cross beam, and the cross beam is horizontally arranged and perpendicular to the extending direction of the tunnel when in use.
Has the advantages that: the rail mounting body is a cross beam, and the overall mass of the mounting frame is reduced due to the small size and light weight of the cross beam; and secondly, the cross beam is simple in structure, is relatively common in production and is easy to obtain.
Furthermore, a carrier roller for supporting the cable is arranged on the upper side of the cross beam, and cable limiting structures are arranged on two sides of the carrier roller to prevent the cable from sliding off the carrier roller.
Has the advantages that: because the cable is heavier, the cable is only needed to be lapped on the carrier roller when being installed, and compared with the original mode of fixing the cable on the pipe clamp, the labor intensity is obviously reduced; the limiting structure can prevent the cable from moving in the axial direction of the carrier roller when the cable is pulled, so that the cable slides away from the carrier roller.
Further, the cable limiting structure is a U-shaped cover buckled on the carrier roller in an inverted mode, the cable limiting structure is formed by a vertical portion of the U-shaped cover, and a horizontal portion of the U-shaped cover limits the cable on the upper side.
Has the advantages that: the cable limiting structure is a U-shaped cover, and firstly, the U-shaped cover is simple in structure and easy to process; and secondly, the U-shaped cover can limit the two sides and the upper side, so that the limitation on the cable is more comprehensive.
Further, the pipe clamp pulley comprises a balance beam and a clamping body arranged on the lower side of the balance beam, and pipeline clamp grooves are distributed on the clamping body and are arranged in a balanced mode relative to the track.
Has the advantages that: the balance beam is favorable for ensuring the balance of the two sides of the pipe clamp pulley, and the pipe clamp pulley is prevented from generating deflection when sliding on the rail, so that eccentric wear and clamping stagnation occur; the balanced arrangement of the pipe clamp groove relative to the rail is also used for ensuring the balance of the two sides of the pipe clamp pulley.
Further, the rail is I-shaped steel, and the pipe clamp pulley is movably installed on the rail through the guide of the suspension wheel.
Has the advantages that: the rails are made of I-shaped steel which is relatively common and easy to obtain; in addition, the pipe clamp pulley is movably arranged on the track in a guiding mode through the hanging wheel, rolling friction is formed between the hanging wheel and the track, and the pipe clamp pulley can move smoothly.
The heading machine adopts the following technical scheme:
the heading machine comprises a main machine, a rear support, a pipeline extending device and a pipe clamp pulley, wherein the pipeline extending device is arranged between the main machine and the rear support, the pipeline extending device comprises a track mounting frame, a track fixedly mounted on the lower side of the track mounting frame and a pipe clamp pulley movably mounted on the track in a guiding manner, the track mounting frame comprises a track mounting body used for mounting the track, a connecting seat used for being connected with a tunnel wall is arranged at one end, close to the tunnel wall, of the track mounting body in use, the connecting seat is connected with the track mounting body through a first hinge shaft, the axis direction of the first hinge shaft is consistent with the extending direction of a tunnel, and a leveling connecting mechanism is arranged at one end, far away from the connecting seat, of the track mounting body in use; the leveling connecting mechanism comprises a connecting piece and a traction piece which are connected with the wall of the hole, a length adjusting mechanism is arranged on the traction piece, one end of the traction piece is connected with the track mounting body, and the other end of the traction piece is connected with the connecting piece.
Has the advantages that: in the heading machine provided by the utility model, one end of the rail mounting body close to the hole wall is fixed on the hole wall through the connecting seat, one end far away from the hole wall is connected on the hole wall through the traction piece and the connecting piece, and after the rail is mounted on the rail mounting body, the rail can be kept horizontal through the length adjusting mechanism on the traction piece; when the host computer drives the hanging wire coaster and removes, can provide a beat power for the track in the moving direction of host computer simultaneously, because the axis of the first hinge of connecting seat and the articulated of track installation body is unanimous with the extending direction of tunnel for the track installation body does not have the degree of freedom that can beat in the moving direction of host computer, guarantees the track and can remain the horizontality all the time, makes the host computer drive the pipe clamp coaster can not take place eccentric wear and jamming when sliding on the track simultaneously.
Further, the length adjustment mechanism is a threaded adjustment mechanism.
Has the advantages that: the thread adjusting mechanism is more convenient and faster to adjust through rotation.
Furthermore, the thread adjusting mechanism comprises a threaded sleeve and two screw rods, wherein the two screw rods are respectively assembled at two ends of the threaded sleeve in a threaded manner, so that the two screw rods can be simultaneously screwed in or out of the threaded sleeve when the threaded sleeve rotates; or the thread adjusting mechanism comprises a screw and two thread sleeves, and the two thread sleeves are respectively assembled at two ends of the screw in a spiral mode, so that the two ends of the screw can be simultaneously screwed in or out of the two thread sleeves when the screw rotates.
Has the advantages that: the thread adjusting mechanism comprises a threaded sleeve and two screws, and firstly, when the thread adjusting mechanism is pulled, the threaded sleeve can rotate freely without designing a structure for enabling the threaded sleeve to rotate freely corresponding to the threaded sleeve, so that the processing and the assembly of the threaded sleeve are facilitated; secondly, when the screw sleeve rotates, the two screws can be simultaneously screwed in or out of the screw sleeve, and the screw sleeve rotates at the same angle, so that the length adjustment amount is larger and the adjustment efficiency is higher compared with a structure with threads arranged on one side; similarly, the thread adjusting mechanism comprises a screw rod and two thread sleeves, and the thread adjusting mechanism can also freely rotate when being pulled; in addition, two ends of the screw rod can be simultaneously screwed in or out of the two thread sleeves when the screw rod rotates, and compared with a structure with threads arranged on one side, the length adjusting device is larger in adjusting amount and higher in adjusting efficiency.
Further, the rail mounting body is a cross beam, and the cross beam is horizontally arranged and perpendicular to the extending direction of the tunnel when in use.
Has the advantages that: the rail mounting body is a cross beam, and the overall mass of the mounting frame is reduced due to the small size and light weight of the cross beam; and secondly, the beam has a simple structure, is relatively common in production and is easy to obtain.
Furthermore, a carrier roller for supporting the cable is arranged on the upper side of the cross beam, and cable limiting structures are arranged on two sides of the carrier roller to prevent the cable from sliding off the carrier roller.
Has the advantages that: because the cable is heavier, the cable is only needed to be lapped on the carrier roller when being installed, and compared with the original mode of fixing the cable on the pipe clamp, the labor intensity is obviously reduced; the limiting structure can prevent the cable from moving in the axial direction of the carrier roller when the cable is pulled, so that the cable slides away from the carrier roller.
Further, the cable limiting structure is a U-shaped cover buckled on the carrier roller in an inverted mode, the cable limiting structure is formed by a vertical portion of the U-shaped cover, and a horizontal portion of the U-shaped cover limits the cable on the upper side.
Has the advantages that: the cable limiting structure is a U-shaped cover, and firstly, the U-shaped cover is simple in structure and easy to process; and secondly, the U-shaped cover can limit the two sides and the upper side, so that the limitation on the cable is more comprehensive.
Further, the pipe clamp pulley comprises a balance beam and a clamping body arranged on the lower side of the balance beam, and pipeline clamp grooves are distributed on the clamping body and are arranged in a balanced mode relative to the track.
Has the advantages that: the balance beam is arranged to be beneficial to ensuring the balance of two sides of the pipe clamp pulley and preventing the pipe clamp pulley from generating deflection when sliding on the rail, so that eccentric wear and clamping stagnation occur; the balanced arrangement of the pipe clamp groove relative to the rail is also used for ensuring the balance of the two sides of the pipe clamp pulley.
Furthermore, the rail is I-shaped steel, and the pipe clamp pulley is movably installed on the rail through the guide of the suspension wheel.
Has the advantages that: the rails are made of I-shaped steel which is relatively common and easy to obtain; in addition, the pipe clamp pulley is movably arranged on the track in a guiding mode through the hanging wheel, rolling friction is formed between the hanging wheel and the track, and the pipe clamp pulley can move smoothly.
Drawings
Fig. 1 is a schematic structural view of a heading machine provided by the present invention;
FIG. 2 is an enlarged schematic view at A in FIG. 1;
FIG. 3 is an enlarged schematic view at B of FIG. 1;
FIG. 4 is a partial cross-sectional view taken at C-C of FIG. 1;
FIG. 5 is a schematic view showing the structure of a pipeline extending apparatus in example 5.
The names of the components corresponding to the corresponding reference numerals in the drawings are:
fig. 1 to 4; 100. a host; 101. wire clamping; 200. a pipeline storage device; 300. a pipeline; 400. a track mount; 401. a cross beam; 402. a first hinge shaft; 403. a connecting seat; 404. a pulling member; 405. a second hinge shaft; 406. a third hinge shaft; 407. a first screw; 408. a second screw; 409. a threaded sleeve; 410. connecting blocks; 411. a connecting member; 500. a track; 600. a pipe clamp pulley; 601. a balance beam; 602. a clamping body; 603. a pipeline clamp groove; 604. a suspension wheel; 605. a wire rope; 700. a tunnel.
In fig. 5: 401. a cross beam; 412. a carrier roller; 413. a U-shaped cover; 414. an electrical cable.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the detailed description and specific examples, while indicating the preferred embodiment of the utility model, are intended for purposes of illustration only and are not intended to limit the scope of the utility model. The components of embodiments of the present invention generally described and illustrated in the figures herein may be arranged and designed in a wide variety of different configurations.
Thus, the following detailed description of the embodiments of the present invention, presented in the figures, is not intended to limit the scope of the utility model, as claimed, but is merely representative of selected embodiments of the utility model. All other embodiments, which can be derived by a person skilled in the art from the embodiments of the present invention without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that, in the embodiments of the present invention, terms such as "first" and "second" may be used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between the entities or operations. Also, terms such as "comprises," "comprising," or any other variation thereof, which may be present, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, the appearances of the phrase "comprising an … …" or similar limitation may be present without necessarily excluding the presence of additional identical elements in the process, method, article, or apparatus that comprises the same elements.
In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" when they are used are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, or may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art from specific situations.
In the description of the present invention, unless otherwise specifically stated or limited, the term "provided" may be used in a broad sense, for example, the object of "provided" may be a part of the body, or may be arranged separately from the body and connected to the body, and the connection may be detachable or non-detachable. The specific meaning of the above terms in the present invention can be understood by those skilled in the art from specific situations.
The present invention will be described in further detail with reference to examples.
Embodiment 1 of the heading machine of the present invention:
as shown in fig. 1, the heading machine provided by this embodiment includes a main machine 100 located in a tunnel 700 and a rear support (not shown) located outside the tunnel 700, a pipeline extending device is disposed between the main machine 100 and the rear support, the pipeline extending device includes a rail mounting bracket 400 fixed on an inner wall surface of the tunnel and a rail 500 fixedly mounted on the rail mounting bracket 400, a pipe clamp pulley 600 for fixing a pipeline is movably mounted on the rail 500, and a part of the pipeline 300 connecting the main machine 100 and the rear support is fixed on the pipe clamp pulley 600. When the main machine 100 moves, the pipe clamp pulley 600 is moved, so that the pipeline 300 on the pipe clamp pulley 600 can move along with the main machine 100, thereby extending the pipeline 300. It is particularly emphasized that the line 300 referred to in this embodiment comprises a cable.
Specifically, as shown in fig. 4, the rail mounting bracket 400 includes a rail mounting body, the rail mounting body is a cross beam 401, the cross beam 401 is horizontally disposed in the tunnel 700 and perpendicular to the extending direction of the tunnel 700, one end of the cross beam 401 close to the tunnel wall of the tunnel 700 is connected to the tunnel wall through a connecting seat 403, the cross beam 401 is hinged to the connecting seat 403 through a first hinge shaft 402, and in order to prevent the cross beam 401 from having a deflection degree of freedom in the extending direction of the tunnel 700, the axial direction of the first hinge shaft 402 is consistent with the extending direction of the tunnel 700. One end of the crossbeam 401, which is far away from the hole wall, is connected to the hole wall through a leveling connection mechanism, the leveling connection mechanism comprises a traction piece 404 and a connecting piece 411, one end of the traction piece 404 is hinged to the crossbeam 401 through a second hinge shaft 405, the other end of the traction piece 404 is hinged to the connecting piece 411 through a third hinge shaft 406, and the connecting piece 411 is connected to the hole wall through an anchor bolt.
In this embodiment, the length adjusting mechanism is arranged on the pulling member 404, the length adjusting mechanism is a thread adjusting mechanism, the thread adjusting mechanism includes two screws and a barrel 409, the two screws are respectively a first screw 407 and a second screw 408, the first screw 407 and the second screw 408 are respectively assembled at two ends of the barrel 409 in a thread manner, and the internal threads at two ends of the barrel 409 are opposite in rotation direction, so that when the barrel 409 is rotated, the first screw 407 and the second screw 408 can be simultaneously screwed into or out of the barrel 409, thereby achieving the purpose of adjusting the length.
In this embodiment, a plurality of track mounting brackets 400 are arranged along the extending direction of the tunnel 700, each track mounting bracket 400 is at the same level, the track 500 consistent with the extending direction of the tunnel 700 is arranged on the lower side of each track mounting bracket 400, and the track 500 can be kept horizontal by the length adjusting mechanism on the track mounting bracket 400. Meanwhile, the position of the connecting piece 411 does not need to be set deliberately, and when the track mounting frames 400 are not at the same height, the connecting piece can be adjusted by the length adjusting mechanism, so that the position of the connecting piece is prevented from being adjusted repeatedly, and the work efficiency is improved while the workload is reduced. The corresponding positions on the rail 500 are respectively connected with the cross beams 401 on the rail mounts 400, and the connection manner between the rail 500 and the rail mounts 400 is the same, and only one of the connection manners is taken as an example to explain the connection manner: as shown in fig. 2 and 4, the lower side of the cross beam 401 is provided with two L-shaped connecting blocks 410, vertical portions of the two connecting blocks 410 are welded to the lower side of the cross beam 401, and horizontal portions of the two connecting blocks 410 extend toward each other with a certain interval. In this embodiment, the rail 500 is an i-beam, and two turned edges on the upper side of the rail 500 are respectively overlapped on the horizontal portions of the two horizontal blocks 410 and are fixed by bolts. The horizontal portions of the two connection blocks 410 form a gap with the lower side of the cross member 401, and when the rail 500 is installed, the two turned edges of the upper side of the rail 500 are inserted into the gap and fixed by bolts. When the rail 500 is dismounted, the bolt is firstly dismounted, and the rail 500 slides out of the gap, so that the whole dismounting process is very convenient and labor-saving.
In this embodiment, as shown in fig. 1 and 4, a plurality of pipe clamp pulleys 600 are installed on the rail 500 in a guiding and moving manner, the structures of the pipe clamp pulleys 600 are the same, and only one of the pipe clamp pulleys 600 is taken as an example for explanation here, each pipe clamp pulley 600 includes a balance beam 601 and a clamping body 602 for fixing a pipeline, the extending direction of the balance beam 601 is the same as the extending direction of the cross beam 401, two suspension wheels 604 are arranged on the upper side of the balance beam 601, and the two suspension wheels 604 are respectively supported on two turned edges on the lower side of the rail 500, so that the pipe clamp pulleys 600 move along the rail. As shown in fig. 3, the clamping body 602 is fixed to the lower side of the balance beam 601, and the clamping body 602 is provided with a line clamp groove 603, so that the balance beam 601 is kept horizontal, the line clamp groove 603 is arranged in a balanced manner with respect to the rail 500, and the line clamp groove 603 is still balanced with respect to the rail 500 after the line 300 is clamped in the line clamp groove 603.
In this embodiment, as shown in fig. 1, when the heading machine is in use, the main body 100 is connected to the rear support via a pipeline 300, wherein the pipeline 300 inside the tunnel is fixed to the pipeline extension device, and the pipeline 300 outside the tunnel is wound and stored on the pipeline storage device 200 outside the tunnel. The pipeline 300 between the main machine 100 and the pipe clamp pulley 600 adjacent to the main machine 100 is connected to the main machine 100 after being bundled by the wire clamps 101, and in order to prevent the main machine 100 from directly pulling the pipeline 300 when advancing, the main machine 100 and the pipe clamp pulley 600 adjacent to the main machine are connected by a steel wire rope 605, and the length of the steel wire rope 605 is larger than the distance between the main machine 100 and the pipe clamp pulley 600. In addition, the adjacent pipe clamp pulleys 600 are connected through a steel wire rope 605, and the length of the steel wire rope 605 connecting the two pipe clamp pulleys 600 is greater than the length of the pipeline 300 between the two pipe clamp pulleys 600, so that the pipeline 300 does not bear tension when the main machine 100 pulls the pipe clamp pulleys 600, and the pipeline 300 is protected. When the host 100 drives the pipe clamp trolley 600 to move forward, the pipeline 300 in the pipeline storage device 200 enters the tunnel 700 along with the pipe rack trolley 600, so that the pipeline 300 can be continuously extended along with the movement of the host 100. When the pipe clamp pulley 600 adjacent to the host machine runs to the end of the track 500, the track 500 is required to be arranged at the end of the track 500 continuously through the track installation rotating frame 400 to extend the track 500, the pipe clamp pulley 600 is additionally arranged on the track 500, the additionally arranged pipe clamp pulley 600 is connected by the wire rope 605 in the manner described above, and due to the fact that the additionally arranged pipe clamp pulley 600 is closer to the host machine 100, the host machine 100 reselects the pipe clamp pulley 600 adjacent to the host machine to be connected with the pipe clamp pulley 600, and the pipeline 300 is fixed on the pipe clamp pulley 600 again, so that the host machine 100 can continuously tunnel forwards.
Embodiment 2 of the heading machine of the present invention:
the present embodiment is different from embodiment 1 in that in embodiment 1, the rail installation body is a cross beam. In this embodiment, the rail mounting body is a transverse plate, and the extending direction of the transverse plate is perpendicular to the extending direction of the tunnel and is horizontally arranged in the tunnel.
Embodiment 3 of the heading machine of the present invention:
the present embodiment is different from embodiment 1 in that in embodiment 1, the length adjustment mechanism is a screw adjustment mechanism, and stepless adjustment is realized by screw adjustment. And in this embodiment, the tractive spare includes two chains and connecting plate, has seted up a plurality of fixed orificess that supply the chain to fix on the extending direction of connecting plate, and the one end that two chains are close to each other when using is passed through the connecting plate and is connected, and the one end that deviates from each other is connected respectively on the track installation body and connecting seat. When the length needs to be adjusted, the corresponding end parts of the chains can be fixed in different mounting holes according to the needs, so that the length of the traction piece can be adjusted, and the adjustment mode is stepped adjustment.
Embodiment 4 of the heading machine of the present invention:
the present embodiment is different from embodiment 1 in that, in embodiment 1, the thread adjusting mechanism includes a threaded sleeve and two threaded rods. In the embodiment, the thread adjusting mechanism comprises two thread sleeves and a screw rod, when the thread adjusting mechanism is used, threads at two ends of the screw rod are assembled in the two thread sleeves, the two thread sleeves are respectively connected with the track installation body and the connecting piece, the rotating directions of the threads at two ends of the screw rod are opposite, when the length needs to be adjusted, the two ends of the screw rod can be simultaneously screwed in or out of the two thread sleeves by rotating the screw rod, and therefore the length of the traction piece can be adjusted.
Embodiment 5 of the heading machine of the present invention:
this embodiment is different from embodiment 1 in that in embodiment 1, the cable and other pipes are fixed to the pipe clamp block. In the embodiment, considering that the cable 414 is heavy, clamping the cable 414 in the pipeline clamping groove is relatively laborious, so that the idler 412 is arranged on the upper side of the cross beam 401, when the cable 414 is pulled, as shown in fig. 5, the cable 414 can be lapped on the idler 412, when the cable 414 is pulled, the cable 414 can move forwards along with rolling of the idler 412, and other pipelines are lighter and continue to pass through the pipeline clamping groove for clamping. The advantage of this arrangement is that the entire process of lapping the cable 414 on the idler 412 is relatively labor efficient, and there is relatively little wear on the cable 414 due to the rolling friction between the cable 414 and the idler 412. In addition, in order to prevent the cable 414 from sliding off the carrier roller 412 when being pulled, a cable limiting structure is mounted on the carrier roller 412, the cable limiting structure is a U-shaped cover 413, the U-shaped cover 413 is mounted on the carrier roller 412 in an inverted mode, and the vertical portions of the U-shaped cover 413 are located on two sides of the carrier roller 412 to limit the cable on two sides. The horizontal portion of the U-shaped shroud 413 is located on the upper side of the idler 412 to define a limit for the idler 412 on the upper side.
Embodiment 6 of the heading machine of the present invention:
the difference between this embodiment and embodiment 5 is that, in embodiment 5, the cable limit structure is a U-shaped cover, and the U-shaped cover forms a limit on both sides and the upper side of the idler. In the embodiment, the limit of the upper side of the carrier roller is cancelled, the cable limiting structure comprises two baffles, the two baffles are respectively arranged on two sides of the carrier roller, and the two baffles limit two sides of the carrier roller.
Embodiment 7 of the heading machine of the present invention:
the present embodiment is different from embodiment 1 in that in embodiment 1, the pipeline is fixed to the pipe clamp block by a clamping body provided with a pipeline clamp groove. In the embodiment, the pipeline is fixed on the balance beam through the hanging basket. In other embodiments, the pipeline can be fixed by a cable tie, and then the fixed pipeline is hung on the balance beam.
Embodiment 8 of the heading machine of the present invention:
the present embodiment is different from embodiment 1 in that in embodiment 1, the rail is an i-beam. In this embodiment, the rail includes a horizontal portion and L-shaped portions located at both sides of the horizontal portion, the vertical sections of the L-shaped portions located at both sides are connected to the horizontal portion, the horizontal sections of the L-shaped portions located at both sides are close to each other and keep a certain interval, and the horizontal sections of the L-shaped portions at both sides form a support base of the guide rail for the guide wheel to guide and slide.
Embodiment 9 of the heading machine of the present invention:
the present embodiment is different from embodiment 1 in that in embodiment 1, the pipe clamp block is movably mounted on the rail by being guided by the suspension wheels. In the embodiment, the pipe clamp pulley is movably arranged on the guide rail through the guide of the sliding block.
Embodiment 10 of the heading machine of the present invention:
the difference between the present embodiment and embodiment 1 is that in embodiment 1, adjacent pipe clamp blocks are connected by a wire rope. In the embodiment, the adjacent pipe clamp pulleys are connected through a chain. In other embodiments, the chain may be replaced with a link.
Embodiments of the line extension device of the present invention:
the structure of the pipeline extending device in this embodiment is the same as that of the pipeline extending device in embodiment 1 of the heading machine, and the description thereof is omitted.
In other embodiments, the structure of the pipeline extending device in any one of embodiments 2 to 10 of the heading machine may also be adopted, and will not be described herein again.
The embodiment of the track mounting rack of the utility model comprises the following steps:
the track mounting rack in this embodiment has the same structure as the track mounting rack in embodiment 1 of the heading machine, and is not described herein again.
In other embodiments, the structure of the track mounting rack may also adopt the structure of the track mounting rack in any one of the above heading machine embodiments 2 to 6, and details are not repeated here.
The above description is only a preferred embodiment of the present invention, and not intended to limit the present invention, the scope of the present invention is defined by the appended claims, and all equivalent structural changes made by using the contents of the specification and the drawings of the present invention should be covered by the scope of the present invention.

Claims (10)

1. A rail mounting frame comprises a rail mounting body for mounting a rail (500), and is characterized in that one end, close to a hole wall, of the rail mounting body in use is provided with a connecting seat (403) connected with the hole wall, the connecting seat (403) is connected with the rail mounting body through a first hinge shaft (402), the axial direction of the first hinge shaft (402) is consistent with the extending direction of a tunnel (700), and one end, far away from the connecting seat (403), of the rail mounting body in use is provided with a leveling connecting mechanism; the leveling connecting mechanism comprises a connecting piece (411) connected with the wall of the hole and a traction piece (404), wherein a length adjusting mechanism is arranged on the traction piece (404), one end of the traction piece (404) is connected with the track mounting body, and the other end of the traction piece is connected with the connecting piece (411).
2. The track mount of claim 1, wherein the length adjustment mechanism is a threaded adjustment mechanism.
3. The track mounting rack as claimed in claim 2, wherein said screw thread adjusting mechanism comprises a threaded sleeve (409) and two screw rods, the two screw rods are respectively screw-assembled at both ends of the threaded sleeve (409) so that the two screw rods simultaneously screw into or screw out of the threaded sleeve (409) when the threaded sleeve (409) is rotated; or the thread adjusting mechanism comprises a screw and two thread sleeves, and the two thread sleeves are respectively assembled at two ends of the screw in a spiral mode, so that the two ends of the screw can be simultaneously screwed in or out of the two thread sleeves when the screw rotates.
4. The rail mount of any one of claims 1 to 3, wherein the rail mount is a cross-beam (401), the cross-beam (401) being arranged horizontally and perpendicular to the direction of extension of the tunnel (700) in use.
5. The rail mount of claim 4, wherein the cross beam (401) is provided at an upper side thereof with an idler (412) for supporting the cable (414), and wherein the idler (412) is provided at both sides thereof with cable-restraining structures to prevent the cable (414) from sliding off the idler (412).
6. The rail mount of claim 5, wherein the cable stop is a U-shaped cover (413) that is snapped back over the idler (412), the cable stop being formed by a vertical portion of the U-shaped cover (413), a horizontal portion of the U-shaped cover (413) forming a stop for a cable on an upper side.
7. Pipeline extension device comprising a rail mounting (400) and a rail (500) fixedly mounted on the underside of the rail mounting (400), and further comprising a pipe clamp trolley (600) guided for movement mounted on the rail (500), characterized in that the rail mounting (400) employs a rail mounting (400) according to any one of claims 1 to 6.
8. Pipeline extension device according to claim 7, characterized in that the pipe clamp trolley (600) comprises a compensating beam (601) and a clamping body (602) provided on the underside of the compensating beam (601), that a pipeline clamp groove (603) is distributed on the clamping body (602), and that the pipeline clamp groove (603) is arranged in a balanced manner with respect to the rail (500).
9. Pipeline extension device according to claim 7, characterized in that the rail (500) is an I-steel and the pipe clamp trolley (600) is mounted on the rail (500) guided for movement by means of suspension wheels (604).
10. Heading machine, comprising a main machine (100) and a rear mating, between which main machine (100) and rear mating a pipeline extension device is arranged, characterized in that the pipeline extension device adopts the pipeline extension device of any one of claims 7 to 9.
CN202123370804.5U 2021-12-29 2021-12-29 Track mounting rack, pipeline extension device and heading machine Active CN216922132U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123370804.5U CN216922132U (en) 2021-12-29 2021-12-29 Track mounting rack, pipeline extension device and heading machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123370804.5U CN216922132U (en) 2021-12-29 2021-12-29 Track mounting rack, pipeline extension device and heading machine

Publications (1)

Publication Number Publication Date
CN216922132U true CN216922132U (en) 2022-07-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
CN (1) CN216922132U (en)

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