CN216917716U - Feeding system and board separating equipment - Google Patents
Feeding system and board separating equipment Download PDFInfo
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- CN216917716U CN216917716U CN202220661845.5U CN202220661845U CN216917716U CN 216917716 U CN216917716 U CN 216917716U CN 202220661845 U CN202220661845 U CN 202220661845U CN 216917716 U CN216917716 U CN 216917716U
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- tray
- plate
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- conveying platform
- feeding
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
A feeding system comprises a shell, a tray, a conveying platform, a robot and a controller. Tray, conveying platform, robot set up in the casing, and the tray is used for the panel of holding treating the processing, and conveying platform includes material receiving end, mobile device and material conveying end. The controller controls the robot to take out the plates in the tray and move the plates to the receiving end of the conveying platform, the moving device is controlled to move the plates to the feeding end, and the feeding system can be applied to plate separating equipment. And the plate separating machine of the plate separating equipment moves the plates on the conveying platform into the plate separating machine for processing through the taking and placing device. The feeding system can accurately take materials according to various tray styles or placing directions due to the high degree of freedom of the robot so as to achieve the function of automatic feeding. The utility model also provides a board splitting device.
Description
Technical Field
The present disclosure relates to a feeding system and a plate dividing apparatus, and more particularly, to a feeding system for a plate dividing apparatus and a plate dividing apparatus having the same.
Background
The feeding equipment of the existing board separator needs to plan the material arranging equipment for specific products and design an automatic production line, however, the automatic production line has long operation time when changing the products, is only suitable for mass production of fixed products and can only receive the boards horizontally placed.
Another feeding device is a commercially available feeding machine, which has a wider application range than the aforementioned automatic production line, and can be used with other production lines besides the plate separator, however, the commercially available feeding machine still needs to be matched with a dedicated tray, and the plates in the tray still need to be horizontally placed, so that the feeding machine can feed the plates for the plate separator to process.
SUMMERY OF THE UTILITY MODEL
The feeding device of the plate separator has a plurality of limitations on the form of the tray for holding the plates and the placing mode of the plates in the tray, and when products are replaced, related automatic production lines need to be re-planned. If the placing direction and the tray style of the plates cannot meet the limitation of the equipment, the direction of each plate needs to be adjusted manually by an operator or the plates need to be moved out of the tray manually, which causes difficulty in automatic production of plate separation operation and increases labor force and processing time required by the plate separation operation.
The feeding system provided by the utility model comprises a shell, a tray, a conveying platform, a robot and a controller. Tray, conveying platform and robot set up in the casing, and the tray is used for the holding to treat the panel of processing, and conveying platform includes the receipts material end, and the controller control robot takes out the panel in the tray and places panel level in conveying platform's receipts material end.
In an embodiment of the utility model, the robot is a six-axis robot.
In an embodiment of the utility model, the robot is provided with an end effector, which is a clamping jaw or a suction cup for picking and placing the plate in the tray.
In an embodiment of the present invention, the end effector includes a plate sensor for detecting whether a plate is accommodated in the tray.
In an embodiment of the utility model, the plate is horizontally, vertically or obliquely placed in the tray.
In an embodiment of the utility model, the housing includes a safety door, and the controller controls the safety door to be in a closed state during the operation of the robot.
In an embodiment of the utility model, a tray placing area is disposed in the housing for placing the tray, and a tray sensor is disposed beside the tray placing area and used for detecting whether the tray placing area has the tray.
In an embodiment of the utility model, the conveying platform further includes a code scanner disposed at the receiving end for reading the board production information on the board.
In an embodiment of the utility model, the conveying platform of the feeding system further includes a feeding end and a moving device, and the controller controls the moving device to move the plate from the receiving end to the feeding end of the conveying platform.
In an embodiment of the utility model, the conveying platform includes at least one alignment device, the alignment device is disposed at the feeding end of the conveying platform, the feeding end includes at least one alignment surface, and the alignment device is configured to abut against the plate on the feeding end against the at least one alignment surface.
The plate separating equipment provided by the utility model comprises a feeding system and a plate separating machine. The feeding system comprises a shell, a tray, a conveying platform, a robot and a controller. The tray, the conveying platform and the robot are arranged in the shell, and the tray is used for containing a plate to be processed. The conveying platform comprises a receiving end, a feeding end and a moving device. The controller controls the robot to take out the plates in the tray, horizontally places the plates at the material receiving end of the conveying platform, and controls the conveying platform to move the plates on the material receiving end to the material feeding end through the moving device. The board separator comprises a taking and placing device used for taking down the board on the conveying platform from the feeding end and moving the board into the board separator.
In an embodiment of the utility model, the controller receives a position signal from the pick-and-place device of the board separator, and controls the robot not to place another board at the receiving end when the pick-and-place device takes off the board at the feeding end of the conveying platform.
The feeding system of the utility model adopts the robot as a device for taking and placing the plates, is different from the plate feeding mode of the existing plate dividing machine which limits that the plates need to be placed in the horizontal direction, has high freedom degree of the robot, can accurately take materials according to various tray styles or the placing directions of the plates and feed the materials to the plate dividing machine so as to achieve the effect of automatic feeding, can also shorten the time for replanning and designing a production line when a product is replaced, and improves the whole production efficiency.
According to the feeding system, the tray, the robot and the conveying platform are arranged in the shell, the safety door on the shell is controlled to be in a closed state during feeding operation through the controller, an operator is forbidden to replace the tray during operation of the robot, interference of the operator on the robot is avoided, safety accidents are reduced, and safety of the feeding system is effectively improved.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
Fig. 1 is a schematic perspective view of a board dividing apparatus according to an embodiment of the present invention.
Fig. 2 is a schematic diagram of an internal structure of a feeding system according to an embodiment of the present invention.
Fig. 3 is a schematic side view of the internal structure of the board dividing apparatus according to an embodiment of the present invention.
Fig. 4 is a schematic top view of an internal structure of a board dividing apparatus according to an embodiment of the present invention.
Fig. 5 is a schematic view of an internal structure of a board dividing apparatus according to an embodiment of the present invention.
Detailed Description
Fig. 1 is a schematic perspective view of a plate separation apparatus 100 according to an embodiment of the present invention, which includes a feeding system 10 and a plate separator 20. The feeding system 10 includes a housing 11, and a safety door 111 is provided on the housing 11 to provide an entrance for an operator to place a tray. The controller 15 of the feeding system 10 is disposed on the housing 11, and the safety door 111 and the controller 15 can be disposed on different sides of the housing 11 for different operators to operate, control or place the trays at the same time. In one embodiment, the feeding system 10 provides a device for moving the sheets in the tray within the housing 11, so as to ensure the safety of the operator in the surrounding environment when the feeding system 10 feeds the sheets to the plate separator 20. In an embodiment, the housing 11 of the feeding system 10 may extend to the board separator 20 or be integrated with the housing of the board separator 20, and the integrated housing may provide a space for accommodating an entire device to be separated in the board separating apparatus 100 and form a barrier from the external environment.
Fig. 2 is a schematic diagram of the internal structure of a feeding system according to an embodiment of the present invention, and as shown in the drawing, the feeding system 10 further includes a tray 12, a conveying platform 13 and a robot 14. The tray 12, the conveying platform 13 and the robot 14 are all disposed inside the housing 11, the tray 12 can accommodate the board 121 to be processed, the conveying platform 13 includes a material receiving end 131, a material feeding end 132 and a moving device 133, and the robot 14 is configured to take out the board 121 to be processed in the tray 12 and horizontally place the board 121 at the material receiving end 131 of the conveying platform 13. In one embodiment, the controller 15 disposed outside the housing 11 controls the robot 14 to take the sheet 121 out of the tray 12 and horizontally place the sheet on the receiving end 131. The controller 15 controls the moving device 133 to move the sheet 121 placed on the receiving end 131 to the feeding end 132. The term "placing the plate 121 horizontally at the receiving end 131 of the conveying platform 13" means that when the plate 121 is placed at the receiving end 131 of the conveying platform 13, the normal plane vector of the plate 121 is parallel to the normal plane vector of the conveying platform 13.
Fig. 3 is a schematic side view of the internal structure of the board separation apparatus according to an embodiment of the present invention, wherein the board separation apparatus 20 is disposed behind the feeding system 10, and "behind" refers to the next step of the board separation apparatus 20 in the feeding system 10 in the automated production line connection apparatus. The board separator 20 includes a pick-and-place device 21, and the moving range of the pick-and-place device 21 includes the feeding end 131 of the conveying platform 13 in the feeding system 10 and the inside of the board separator 20, so that the pick-and-place device 21 can remove the board 121 on the conveying platform 13 from the feeding end 132 and move the board into the board separator 20 for board separation.
Fig. 4 is a schematic top view illustrating an internal structure of a plate dividing apparatus according to an embodiment of the present invention, referring to fig. 1, fig. 2 and fig. 4, a tray placing area 112 is provided inside a housing 11 of a feeding system 10 for placing a tray 12, in an embodiment, the number of the tray placing areas 112 is two. A tray sensor 1211 is provided beside the tray placing area 112, and the tray sensor 1211 detects whether the tray 12 is placed on the tray placing area 112. The tray sensor 1211 may be a photoelectric distance sensor for detecting whether an object is included within a specific distance, so as to determine whether the tray 12 is present in the tray placing area 112. In one embodiment, the number of the trays 12 is 2, but the utility model is not limited thereto. In practical operation, two tray placing areas 112 may be included in the housing 11, but only one tray placing area 112 is placed with the tray 12, and the other tray placing area 112 is not placed with any tray 12.
The tray 12 can accommodate a plurality of plates 121, and in one embodiment, the number of plates that can be accommodated in the tray 12 is 20, but the present invention does not limit the number of plates that can be accommodated in the tray 12, and does not limit the tray 12 to be supplied in a full load manner. For example, the tray 12 can hold up to 20 sheets, and can start feeding only 5 sheets 121.
The plates 121 in the tray 12 are placed horizontally, vertically or obliquely. The horizontal placement means that the plane normal vector of the conveying platform 13 is parallel to the plane normal vector of the plate 12, the vertical placement means that the plane normal vector of the conveying platform 13 is perpendicular to the plane normal vector of the plate 12, and the inclined placement means that the plane normal vector of the conveying platform 13 is intersected with the plane normal vector of the plate 12 and has an included angle of not 90 degrees. In the embodiment shown in fig. 4, the plates 121 are arranged vertically.
As shown in fig. 1 and fig. 4, the controller 15 disposed outside the housing 11 is electrically connected to the robot 14, the moving device 133, and the tray sensor 1121. The controller 15 designs the feeding line of the robot 14 according to the configuration and arrangement of the tray 12 and the conveying platform 13 in the housing 11, and controls the operation of the robot 14. The robot 14 rotates in a plurality of axial directions to move the extracted plate 121 and change the direction of the plate 121, so that the plate 121 can be extracted corresponding to different positions on the tray 12 or at different angles, and the plate 121 can be placed on the conveying platform 13 in a specific form. In the embodiment shown in fig. 2 and 4, the plate 121 is horizontally placed on the conveying platform 13. In one embodiment, the robot 14 may be a six-axis robot that can rotate in each axis, which is a robot with high degree of freedom that can take out the sheet 121 to be processed at the corresponding position in the tray 12 in response to a wide variety of tray models.
Referring to fig. 2, an end effector 141 is disposed at the front end of the robot 14, and the end effector 141 enables the robot 14 to perform various operations. The end effector 141 is provided with a plate sensor (not shown), which is a photoelectric sensor or an image sensor. The plate sensor is a distance sensor for detecting whether an object is included in a specific distance, for example, the specific distance may be 3-5 cm, so when the end effector 141 moves to a specific position of the tray 121 to perform a picking and placing operation of the plate 121, it may be determined whether the specific position contains the plate 121 according to a detection result of the plate sensor on the end effector 141, if the specific position does not contain the plate 121, the specific position is moved to a next position according to a setting in the controller 15, and if the specific position is the last position in the tray 12, the controller 15 may control the robot 14 to move to another tray 12 or notify an operator to replace the tray 12.
Fig. 5 is a schematic diagram of an internal structure of a board dividing apparatus according to an embodiment of the present invention, please refer to fig. 2 to 5, wherein before the pick-and-place operation starts, the controller 15 receives a signal from the tray sensor 1121. When it is determined that the tray 12 exists in the tray placement area 112, the robot 14 may be started to start the next feeding operation, and after receiving the signal from the controller 15, the robot 14 moves to above the tray 12 to take out the plate 121 (as shown in fig. 2) located at a specific position. In the embodiment shown in fig. 2, the plate 121 is vertically placed in the tray 12, and only one side of the plate 121 is located on the open side of the tray 12, so that the clamping jaw 141A is used as the end effector 141 of the robot 14 to pick and place the plate 121. However, in other embodiments not shown, the plate 121 may be horizontally placed in the tray 12, or the plate 121 may be picked and placed by a suction cup.
As described above, after the sheet 121 is taken out, the clamping jaw 141A of the robot 14 moves together with the sheet 121 toward the receiving end 131 of the conveying platform 13, and the direction of the sheet 121 is changed during the process of moving the sheet 121, as shown in fig. 3, the sheet 121 has been moved between the conveying platform 13 and the tray 12, and the direction of the sheet 121 has been changed from being perpendicular to the conveying platform 13 to being in an inclined relative relationship with the conveying platform 13. The plate 121 is continuously moved to the receiving end 131 of the conveying platform 13, as shown in fig. 5, when the plate 121 is moved to the receiving end 131, the direction of the plate 121 is also changed to the horizontal direction, so that the clamping jaw 141A can horizontally place the plate 121 on the receiving end 131 of the conveying platform 13. In one embodiment, the conveying platform 13 further has a code scanner 134 disposed on the receiving end 131, wherein the code scanner 134 is used to read the board production information (not shown) on the board 121, and the production information may include the production lot number and the quality inspection data of the board 121.
The moving device 133 of the conveying platform 13 moves the plate 121 with the set direction from the receiving end 131 to the feeding end 132, and the direction of the plate 121 does not need to be changed in the process of moving from the receiving end 131 to the feeding end 132, so that the moving device 133 can be realized by a belt or a slide rail with a simple structure. In addition, in order to enable the plate separating operation of the subsequent plate separator 20 to be more precise, the conveying platform 13 further includes an alignment surface 135 and an alignment device 136 at the feeding end 132, the number of the alignment surfaces 135 is one or more, and the alignment surface 135 may be disposed at the left side, the right side, the upper side or the lower side of the plate 121 at the feeding end 132. In the embodiment shown in FIG. 2, the alignment surface 135 is disposed on the left side of the sheet 121 at the feeding end 132. Also, if the alignment surface 135 is disposed on the upper, lower, or right side of the plate 121, the alignment surface 135 may be directly formed by the existing supporting structure of the conveying platform 12, such as the inner sidewall of the conveying platform 13 above the moving device 133. The alignment device 136 is used to push the plate 121 against the alignment surface 135, and since the position of the alignment surface 135 is fixed, the plate 121 is pressed against the alignment surface 135, which can reduce the error of the position of the plate 121 in the subsequent pick-and-place process. The alignment device 136 includes a cylinder and a clamp, the clamp holds the plate 121, and the cylinder pushes the clamp and drives the plate 121 to abut against the alignment surface 135.
In addition, the controller 15 is electrically connected to the robot 14 and a safety door 111 (shown in fig. 1) disposed on the housing 11, and during an operation period when the robot 14 carries the sheet material 121 in the feeding system 10, the controller 15 controls the safety door 111 to be in a closed state, so as to prohibit an operator from opening the safety door 111 to replace the tray 12 during the operation period of the robot 14, avoid interference to the operation of the robot 14, and reduce safety accidents.
Please refer to fig. 1, fig. 3 and fig. 5. The board dividing apparatus 100 according to an embodiment of the present invention includes a feeding system 10 and a board dividing machine 20. The structure and operation of the feeding system 10 are disclosed above and will not be described herein. The board separator 20 is disposed behind the feeding system 10 to receive the board 121 on the feeding end 132 of the conveying platform 13. The board separator 20 includes a pick-and-place device 21, and the pick-and-place device 21 includes a suction cup 211 for picking and placing the board 121 and an X-direction slide rail 212. The suction cups 211 are disposed on the X-direction slide rails 212, and the X-direction slide rails 212 are disposed to cross the board separator 20 and the feeding system 10. The movement of the suction cup 211 along the X-direction slide rail 212 includes the position above the feeding end 132 of the conveying platform 13 and the inside of the plate separator 20 in the feeding system 10. The suction cup 211 can move in the Z direction relative to the X-direction slide rail 212, so that the suction cup 211 can remove the plate 121 on the conveying platform 13 from the feeding end 132 and move the plate into the plate separator 20 for plate separation, wherein the X direction of the X-direction slide rail 212 refers to the moving direction of the operation program of both the feeding system 10 and the plate separator 20. The suction cup 211 is provided with a plurality of suction nozzles, and the number of the suction nozzles and the arrangement of the suction nozzles on the suction cup 211 can be designed according to the size of the plate 121 to be carried.
To prevent the pick-and-place device 21 and the robot 14 from working on the conveying platform 13 at the same time, the controller 15 is also electrically connected to the pick-and-place device 21 to receive the position signal from the suction cup 211 of the pick-and-place device 21, and controls the robot 14 not to place another sheet 121 at the receiving end 131 when the pick-and-place device 21 takes off the sheet 121 at the feeding end 132.
The feeding system of the embodiment of the utility model adopts the robot as a device for taking and placing the plates, is different from the plate feeding mode of the existing plate dividing machine, and limits that the plates need to be placed in the horizontal direction, the high degree of freedom of the robot can accurately take the materials according to various tray styles or the placing directions of the plates and feed the materials to the plate dividing machine so as to achieve the effect of automatic feeding, and the time for replanning and designing a production line can be shortened when products are replaced, so that the overall production efficiency is improved.
According to the feeding system provided by the embodiment of the utility model, the tray, the robot and the conveying platform are arranged in the shell, the safety door on the shell is controlled to be in a closed state during feeding operation through the controller, the replacement of the tray by an operator during the operation of the robot is forbidden, the interference of the operator on the robot is avoided, the occurrence of safety accidents is reduced, and the safety of the feeding system is effectively improved.
Although the present invention has been described with reference to the preferred embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present invention.
Claims (11)
1. A feed system, comprising:
a housing;
the tray is arranged in the shell and used for accommodating a plate to be processed;
the conveying platform is arranged in the shell and comprises a material receiving end;
the robot is arranged in the shell and used for taking out the plate contained in the tray and moving the plate to the material receiving end of the conveying platform; and
and the controller is used for controlling the robot to take the plate out of the tray and horizontally place the plate at the material receiving end of the conveying platform.
2. The feed system of claim 1 wherein the robot is a six-axis robot.
3. The feeding system of claim 1 wherein the robot is provided with an end effector which is a gripper or a suction cup.
4. The feeding system as claimed in claim 3, wherein said end effector comprises a sheet sensor for detecting whether said tray contains said sheet.
5. The feeding system of claim 1 wherein the sheet material is positioned horizontally, vertically or obliquely in the tray.
6. The feeding system of claim 1, wherein the housing includes a safety door, the controller controlling the safety door to be closed during operation of the robot.
7. The feeding system as claimed in claim 1, wherein a tray placing area is provided in the housing for placing the tray, and a tray sensor is provided beside the tray placing area for detecting whether the tray is placed in the tray placing area.
8. The feeding system as claimed in claim 1, wherein the transporting platform further comprises a scanner disposed at the receiving end for reading a board production information on the board.
9. The feeding system of claim 1, wherein the conveying platform further comprises a feeding end, a moving device for moving the sheet on the receiving end to the feeding end, and at least one alignment device disposed on the feeding end for pushing the sheet to abut against the at least one alignment surface.
10. A board dividing apparatus, comprising a feeding system and a board dividing machine, wherein:
the feed system comprises:
a housing;
the tray is arranged in the shell and used for accommodating a plate to be processed;
the conveying platform is arranged in the shell and comprises a material receiving end, a moving device and a material conveying end;
the robot is arranged in the shell and used for taking out the plate contained in the tray and moving the plate to the material receiving end of the conveying platform, and the conveying platform moves the plate on the material receiving end to the material feeding end through the moving device; and
the controller is used for controlling the robot to take the plate out of the tray, horizontally placing the plate at the material receiving end of the conveying platform and controlling the moving device to move the plate to the material feeding end;
the board separator comprises a taking and placing device used for taking the board on the conveying platform from the feeding end and moving the board into the board separator.
11. The board dividing apparatus of claim 10 wherein the controller receives a position signal from the pick-and-place device of the board dividing apparatus and controls the robot to remove the board from the feeding end of the conveying platform without placing another board at the receiving end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220661845.5U CN216917716U (en) | 2022-03-25 | 2022-03-25 | Feeding system and board separating equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220661845.5U CN216917716U (en) | 2022-03-25 | 2022-03-25 | Feeding system and board separating equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216917716U true CN216917716U (en) | 2022-07-08 |
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ID=82232316
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220661845.5U Active CN216917716U (en) | 2022-03-25 | 2022-03-25 | Feeding system and board separating equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216917716U (en) |
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2022
- 2022-03-25 CN CN202220661845.5U patent/CN216917716U/en active Active
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