CN216916467U

CN216916467U - Brick packing is with dividing brick marshalling device

Info

Publication number: CN216916467U
Application number: CN202122660407.5U
Authority: CN
Inventors: 闫红星; 孔海燕; 丁向飞; 李华桥; 赵季甲
Original assignee: Luoyang Zhongye Building Material Equipment Co ltd; Luoyang Zhongye Heavy Industry Machinery Co Ltd
Current assignee: Luoyang Tengheda Intelligent Equipment Co ltd
Priority date: 2021-11-02
Filing date: 2021-11-02
Publication date: 2022-07-08
Anticipated expiration: 2031-11-02

Abstract

A brick dividing and grouping device for brick product packaging comprises a rack, a brick dividing mechanism and a pushing mechanism, wherein the rack is divided into a brick dividing area and a brick collecting area along the brick group conveying direction, and the brick dividing mechanism is arranged in the brick dividing area and used for reserving forklift holes for stacked brick groups; the brick collecting area is provided with a brick collecting platform, the pushing mechanism is used for pushing the residual brick groups in the brick dividing area to the brick collecting platform and collecting the brick groups, the pushing mechanism comprises a pushing frame and a power mechanism, and the power mechanism is connected with the pushing frame through a synchronizing mechanism arranged on the frame so as to drive the two ends of the pushing frame to move linearly along the conveying direction of the brick groups synchronously. The utility model can realize the retention of the forklift holes of various brick types without replacing any parts, and simultaneously can directly marshal the residual brick groups left after the forklift holes are retained for stacking the brick piles without secondary transfer.

Description

Brick packing is with dividing brick marshalling device

Technical Field

The utility model belongs to the field of wall product production equipment, and particularly relates to a brick grouping device for brick product packaging.

Background

The existing forklift hole retention generally has two modes as follows: the first method is that the clamping pieces with corresponding quantity are arranged according to the quantity of the brick products, each clamping piece is controlled independently, when a forklift hole needs to be reserved, the clamping piece corresponding to the position does not perform brick clamping action or performs brick clamping action, then the brick product at the position of the forklift hole is put down at a fixed position to reserve the forklift hole, and in the mode, when the width of the brick product changes or the number of the brick clamping blocks changes, a clamp needs to be replaced or the clamping pieces need to be adjusted, so that the method is troublesome, and the danger of bringing the brick product near the position of the forklift hole needs to be reserved is caused, so the using effect is poor; and the clamp is also complex to do, and the remained bricks need to be collected and marshalled again, so that the equipment investment is increased, and the operation efficiency is reduced.

The second method is that the width of the brick needed by the forklift hole is formed when the brick is grouped, namely the number of the brick is less than that of the brick in the normal stacking layer, then the part of the brick is clamped and transported to a brick dividing platform, the part of the brick is divided into three parts by the brick dividing platform, then the brick is widened to the width of the normal stacking layer, and the distance of the widening is also the width of the forklift hole. This is satisfactory for most applications, but there are cases where blanks of two desired widths need to be grouped during earlier grouping, resulting in a complicated grouping apparatus. Meanwhile, the use mode of the packaging occasion without the grouping device is more complicated, and the grouping device is separately arranged for collecting and grouping the adobes again after the forklift holes are reserved.

In summary, a special device which can adapt to bricks with different sizes and specifications and has the functions of standard stacking width brick dividing reserved forklift holes and grouping functions into a whole is needed for various application occasions at present.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a brick dividing and grouping device for brick product packaging, which can adapt to brick products with different sizes and specifications and has the function of integrating the function of reserving forklift holes for brick dividing with standard stacking width and the grouping function.

In order to achieve the purpose, the utility model adopts the technical scheme that: a brick dividing and grouping device for brick product packaging comprises a rack, a brick dividing mechanism and a pushing mechanism, wherein the rack is divided into a brick dividing area and a brick collecting area along the brick group conveying direction, and the brick dividing mechanism is arranged in the brick dividing area and used for reserving forklift holes for stacked brick groups; the brick collecting area is provided with a brick collecting platform, the pushing mechanism is used for pushing the residual brick groups in the brick dividing area to the brick collecting platform and collecting the brick groups, the pushing mechanism comprises a pushing frame and a power mechanism, and the power mechanism is connected with the pushing frame through a synchronizing mechanism arranged on the frame so as to drive the two ends of the pushing frame to move linearly along the conveying direction of the brick groups synchronously.

Furthermore, the synchronizing mechanism comprises two groups of synchronous motion assemblies arranged on two sides of the frame, the same ends of the two groups of synchronous motion assemblies are connected with the same unpowered shaft set, two ends of the pushing frame are fixedly connected with the two groups of synchronous motion assemblies respectively, a pushing connecting plate is connected between the two groups of synchronous motion assemblies, and the pushing connecting plate is connected with the power mechanism.

Furthermore, guide mechanisms are respectively arranged on two sides of the rack, and two ends of the pushing frame are respectively connected with movable parts on the adjacent guide mechanisms.

Still further, the guiding mechanism comprises a guiding rod and a sliding block arranged on the guiding rod in a sliding mode, the guiding rod is parallel to the force application direction of the power mechanism, and the pushing frame is connected with the sliding block.

Furthermore, the unpowered shaft group is arranged at the end part of the rack in the conveying direction and comprises a synchronizing shaft and rotating bearings arranged on the rack, and the synchronizing shaft is rotatably supported on the two rotating bearings.

Alternatively, the synchronous motion assembly is a synchronous chain assembly, and comprises a synchronous chain and two synchronous chain wheels, wherein the two synchronous chain wheels are arranged at the shaft ends of the synchronous shaft, and the synchronous chain is tensioned on the two synchronous chain wheels.

Furthermore, the synchronous chain comprises a first chain and a second chain which are separated, and two connecting seam positions between the first chain and the second chain are respectively connected with the pushing frame and the pushing connecting plate.

As another option, the synchronous motion assembly is a synchronous belt assembly and comprises a synchronous belt and two synchronous belt wheels, the two synchronous belt wheels are installed at the shaft end of the synchronous shaft, and the synchronous belt is tensioned on the two synchronous belt wheels.

Furthermore, the hold-in range includes the first area body and the second area body of components of a whole that can function independently, two joint positions between the first area body and the second area body respectively with the propelling movement frame with the propelling movement connecting plate is connected.

The brick distribution mechanism comprises a fixed plate and two movable plates, the two movable plates are located on two sides of the fixed plate, and a linear driving mechanism is arranged below the rack and used for driving the two movable plates to linearly move in opposite directions relative to the fixed plate.

The utility model has the beneficial effects that: the utility model can divide bricks of the brick group needing to reserve the forklift holes according to the standard stacking width to reserve the forklift holes, and carry out brick collecting and grouping treatment on the rest brick groups, and after one-layer grouping is finished, stacking can be carried out by a clamping hand. The utility model can realize the retention of the forklift holes of various brick types without replacing any parts, and simultaneously can directly marshal the residual brick groups left after the forklift holes are retained for stacking the brick piles without secondary transfer.

Drawings

FIG. 1 is an isometric view of the present invention;

FIG. 2 is a front view of the present invention;

FIG. 3 is a top view of the present invention;

FIG. 4 is a left side view of the present invention;

FIG. 5 is a cross-sectional view of FIG. 3;

FIG. 6 shows the placement of the air-entraining blocks;

FIG. 7 shows the state of the aerated block in bricks;

FIG. 8 shows the state of brick collection after the air-entraining blocks are divided;

FIG. 9 shows the state of the aerated block after the brick collection is completed;

the labels in the figure are: 1. the automatic brick separating and conveying device comprises a rack, 2, a brick separating mechanism, 3, a pushing mechanism, 4, a synchronizing mechanism, 5, a brick collecting platform, 6 and brick products; 21. the brick aligning baffle plate comprises a fixed plate, 22, a first movable plate, 23, a second movable plate, 24, a linear driving mechanism, 31, a pushing cylinder, 32, a pushing connecting plate, 33, a guiding mechanism, 331, a sliding block, 332, a guiding rod, 34, a pushing frame, 41, a synchronizing shaft, 42, a rotating bearing, 43, a synchronizing chain wheel, 44, a synchronizing chain, 441, a first chain, 442, a second chain, 51 and a brick aligning baffle plate.

Detailed Description

The present invention will be described in further detail with reference to the following drawings and examples, but the utility model is not limited thereto.

Example 1: as shown in fig. 1, a brick dividing and grouping device for packaging bricks comprises a frame 1, a brick dividing mechanism 2, a pushing mechanism 3, a synchronizing mechanism 4 and a brick collecting platform 5. The machine frame 1 is divided into a brick dividing area and a brick collecting area along the conveying direction of the brick products, wherein the brick dividing area is correspondingly provided with a brick dividing mechanism 2, and the brick collecting area is correspondingly provided with a brick collecting platform 5. The brick separating mechanism 2 is used for realizing brick separation of a brick product so as to keep a forklift hole. The pushing mechanism 3 and the brick separating mechanism 2 are nested on the upper layer and the lower layer of the rack 1 and are used for pushing and concentrating the residual adobes after the brick separating mechanism 2 is separated into forklift holes to the brick collecting platform 5 for marshalling; the synchronous mechanisms 4 are respectively arranged on two sides of the rack 1 to provide synchronous support for the movement of the pushing mechanism 3.

As shown in fig. 5, the brick separating mechanism 2 includes a fixed plate 21, a first movable plate 22, a second movable plate 23 and a linear driving mechanism 24, the fixed plate 21, the first movable plate 22 and the second movable plate 23 are disposed on the top of the rack 1 for supporting the placed brick groups, the first movable plate 22 and the second movable plate 23 are respectively slidably disposed on two opposite sides of the fixed plate 21, and the linear driving mechanism 24 is mounted on the lower portion of the rack 1 for driving the two movable plates to linearly move in opposite directions relative to the fixed plate 21 and controlling the movable plates to stop at any position of the moving stroke of the movable plates.

Further, the first movable plate 22 and the second movable plate 23 are respectively slidably disposed on the corresponding rails to reduce sliding friction. The linear driving mechanism 24 includes a dual output shaft speed reducing motor and two ball screws with opposite rotation directions, and a nut on each ball screw is connected with a movable plate. One end of the ball screw is connected with a double-output-shaft speed reducing motor, the other end of the ball screw is supported on a bearing of the rack 1, and the double-output-shaft speed reducing motor is fixed at the lower part of the rack 1.

As shown in fig. 1, 2 and 4, the pushing mechanism 3 includes two pushing cylinders 31, two pushing connecting plates 32, two guiding mechanisms 33 and two pushing frames 34, and the two pushing cylinders 31 are fixed on the rack 1 below the brick dividing mechanism 2; the piston rods of the two pushing cylinders 31 are fixedly connected to one pushing connecting plate 32, and two sides of the pushing connecting plate 32 are respectively connected with the two synchronous chains 44; the pushing frame 34 is of a portal structure and comprises a cross beam and two supporting legs for supporting the cross beam, the two supporting legs are respectively connected with a sliding block 331 of a guide mechanism 33, the height of the cross beam is higher than the supporting surface of the brick dividing mechanism 2, so that bricks on the brick dividing mechanism 2 can be pushed away without being interfered by a fixed plate or a movable plate in the moving process of the pushing frame 34, the two supporting legs of the pushing frame 34 are also connected with the two synchronous chains 44, when a piston rod of the pushing cylinder 31 moves, the pushing frame 34 can be driven to move by the pushing connecting plate 32, and the synchronous chains 44 can ensure the synchronous movement of the two ends of the pushing frame 34; the two guide mechanisms 33 are respectively positioned on two opposite sides of the rack 1, each guide mechanism 33 comprises a sliding block 331 and a guide rod 332, the sliding blocks 331 are slidably sleeved on the guide rods 332, and the guide rods 332 are parallel to the moving direction of the pushing cylinder 31, namely the conveying direction of the brick.

In this embodiment, the power mechanism for pushing the pushing frame 34 to move linearly is the pushing cylinder 31, and in practical use, the power mechanism may also be a linear driving mechanism such as an oil cylinder and an electric cylinder.

The structure of the synchronous mechanism 4 is shown in fig. 1-3, the synchronous mechanism 4 includes two groups of synchronous moving components arranged on two sides of the frame 1, the same ends of the two groups of synchronous moving components are connected with the same unpowered shaft group, and two support legs of the pushing frame 34 are respectively fixedly connected with the two groups of synchronous moving components. The unpowered shaft set is arranged at the end part of the frame in the conveying direction and comprises a synchronizing shaft 41 and rotary bearings 42 arranged on the frame 1, wherein the synchronizing shaft 41 is rotatably supported on the two rotary bearings 42.

The synchronous movement assembly is a synchronous chain assembly and comprises a synchronous chain 44 and two synchronous chain wheels 43, the two synchronous chain wheels 43 are arranged at the shaft ends of the synchronous shaft 41, and the synchronous chain 44 is tensioned on the two synchronous chain wheels 43.

The pushing connecting plate 32 and the pushing frame 34 may be connected to a closed synchronization chain 44 through an adaptor, and the synchronization chain 44 may be further divided into a first chain 441 and a second chain 442, the second chain 442 is located at an upper layer of the synchronization chain 44, one end of the second chain 442 is connected to the corresponding end of the first chain 441 through the pushing connecting plate 32, and the other end of the second chain 442 is connected to the corresponding end of the first chain 441 through the pushing frame 34, so that the first chain 441 and the second chain 442 form the closed synchronization chain 44 and are mounted on the synchronization sprocket 43. When the pushing cylinder 31 moves, the pushing connecting plate 32 drives the two ends of the pushing frame 34 to synchronously and linearly move through the synchronous chain 44.

The front end of the brick collecting platform 5 is provided with a brick aligning baffle 51, and the pushing frame 34 pushes the brick products to the brick aligning baffle 51 for aligning bricks so as to ensure the brick groups to be orderly.

Example 2: in this embodiment, on the basis of embodiment 1, other structural forms are adopted for a part of the structure, and the same function is realized. In this embodiment, the synchronous motion assembly is a synchronous belt assembly replacing a synchronous chain assembly, and includes a synchronous belt and two synchronous pulleys, the two synchronous pulleys are mounted at the shaft end of the synchronous shaft, and the synchronous belt is tensioned on the two synchronous pulleys. Similar to the synchronous chain in embodiment 1, in this embodiment, the synchronous belt may be a closed belt body, or may include a first belt body and a second belt body, and the connection between the first belt body and the second belt body and the pushing connection plate and the pushing rack may refer to the manner in embodiment 1. The other structures were performed as described in example 1.

Example 3: referring to fig. 6 to 9, taking an aerated concrete block as an example, the use method of the utility model is as follows:

(1) the building blocks are placed on the brick dividing mechanism 2 by a clamping hand, as shown in fig. 6, for better illustration, the building blocks in fig. 6 are numbered as N1, N2, N3, N4, N5 and N6 from left to right;

(2) the two movable plates of the brick separating mechanism 2 move in opposite directions respectively to form two forklift holes in the brick groups, as shown in fig. 7, the width of each forklift hole is equivalent to the width of one building block, so that the bricks N1-N4 are brick groups to be clamped by a clamping hand for stacking;

(3) as shown in fig. 8, after N1-N4 are clamped by a clamping hand, under the action of the pushing cylinder 31 and the synchronizing mechanism 4, the pushing frame 34 moves forward to the rear side of N5, the position of the moved pushing frame 34 is shown by a dotted line in the figure, the pushing frame 34 continues to move forward until N5 and N6 are pushed to the position of the brick alignment baffle 51, so as to leave a brick dividing space for the brick dividing grouping of the next round;

(4) and (3) resetting the two movable plates after the last round of brick grouping is finished, repeating the steps (1) - (3) when the brick group with the forklift holes needs to be reserved, and repeating the steps in the similar way, wherein when the grouping quantity of the building blocks on the packaging platform 5 reaches the requirement of a full layer (as shown in figure 9), the building blocks are clamped by a clamping hand to be stacked.

Above embodiment in use if can't realize placing before the forklift hole divides the brick and press from both sides after dividing the brick and press from both sides and get then can set up holistic moving mechanism because the degree of freedom of tong, through rack device's bulk movement, the clamp after the clamp that realizes placing before the branch brick and dividing the brick and the clamp after the collection brick is got and is gone on in same position to save the place.

The above embodiments are only intended to illustrate the technical solution of the present invention and not to limit the same, and it should be understood by those of ordinary skill in the art that the specific embodiments of the present invention can be modified or substituted with equivalents with reference to the above embodiments, and any modifications or equivalents without departing from the spirit and scope of the present invention are within the scope of the claims to be appended.

Claims

1. The utility model provides a brick packing is with dividing brick marshalling device, includes frame, branch brick mechanism and push mechanism, its characterized in that: the machine frame is divided into a brick dividing area and a brick collecting area along the brick group conveying direction, and the brick dividing mechanism is arranged in the brick dividing area and used for reserving forklift holes for stacked brick groups; the brick collecting area is provided with a brick collecting platform, the pushing mechanism is used for pushing the residual brick groups in the brick dividing area to the brick collecting platform and collecting the brick groups, the pushing mechanism comprises a pushing frame and a power mechanism, and the power mechanism is connected with the pushing frame through a synchronizing mechanism arranged on the frame so as to drive the two ends of the pushing frame to move linearly along the conveying direction of the brick groups synchronously.

2. The brick grouping device for packaging bricks according to claim 1, wherein: the synchronous mechanism comprises two groups of synchronous motion assemblies arranged on two sides of the frame, the same ends of the two groups of synchronous motion assemblies are connected with the same unpowered shaft set, two ends of the pushing frame are fixedly connected with the two groups of synchronous motion assemblies respectively, a pushing connecting plate is connected between the two groups of synchronous motion assemblies, and the pushing connecting plate is connected with the power mechanism.

3. The brick grouping device for packaging bricks according to claim 1 or 2, wherein: and guide mechanisms are respectively arranged on two sides of the rack, and two ends of the pushing frame are respectively connected with movable parts on the adjacent guide mechanisms.

4. The brick grouping device for packaging bricks according to claim 3, wherein: the guide mechanism comprises a guide rod and a sliding block arranged on the guide rod in a sliding mode, the guide rod is parallel to the force application direction of the power mechanism, and the pushing frame is connected with the sliding block.

5. The brick grouping device for packaging bricks according to claim 2, wherein: the unpowered shaft group is arranged at the end part of the rack in the conveying direction and comprises a synchronizing shaft and rotary bearings arranged on the rack, and the synchronizing shaft is rotatably supported on the two rotary bearings.

6. The brick grouping device for packaging bricks according to claim 5, wherein: the synchronous motion assembly is a synchronous chain assembly and comprises a synchronous chain and two synchronous chain wheels, the two synchronous chain wheels are arranged at the shaft end of the synchronous shaft, and the synchronous chain is tensioned on the two synchronous chain wheels.

7. The brick grouping device for packaging bricks according to claim 6, wherein: the synchronous chain comprises a first chain and a second chain which are separated, and two connecting seam positions between the first chain and the second chain are respectively connected with the pushing frame and the pushing connecting plate.

8. The brick grouping device for packaging bricks according to claim 5, wherein: the synchronous motion assembly is a synchronous belt assembly and comprises a synchronous belt and two synchronous belt wheels, the two synchronous belt wheels are arranged at the shaft ends of the synchronous shaft, and the synchronous belt is tensioned on the two synchronous belt wheels.

9. The brick grouping device for packaging bricks according to claim 8, wherein: the hold-in range includes the first area body and the second area body of components of a whole that can function independently, first area body and second area body between two joint positions respectively with the propelling movement frame with the propelling movement connecting plate is connected.

10. The brick grouping device for packaging bricks according to claim 1, wherein: the brick distribution mechanism comprises a fixed plate and two movable plates, the two movable plates are located on two sides of the fixed plate, and a linear driving mechanism is arranged below the rack and used for driving the two movable plates to linearly move in opposite directions relative to the fixed plate.