CN216888916U - Bottleneck bore detection device - Google Patents
Bottleneck bore detection device Download PDFInfo
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- CN216888916U CN216888916U CN202220540557.4U CN202220540557U CN216888916U CN 216888916 U CN216888916 U CN 216888916U CN 202220540557 U CN202220540557 U CN 202220540557U CN 216888916 U CN216888916 U CN 216888916U
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Abstract
The utility model discloses a bottleneck caliber detection device, which comprises a bottle pushing assembly and a bottle ejecting assembly, wherein the bottle pushing assembly and the bottle ejecting assembly are fixedly arranged on a frame body; the bottle pushing assembly is arranged corresponding to the bottle bottom of the detected bottle body at the detection position and is used for pushing the detected bottle body to move; the top bottle assembly is arranged corresponding to the bottle mouth of the detected bottle body at the detection position and is used for positioning the moved detected bottle body; the positioning position of the top bottle assembly on the detected bottle body corresponds to the caliber of the bottle mouth one by one. The utility model is convenient for improving the precision of detecting the inner diameter of the bottleneck and ensuring the product quality. The utility model is suitable for detecting whether the inner diameter of the bottle mouth reaches the standard in the production control of the glass bottle body.
Description
Technical Field
The utility model belongs to the technical field of glass bottle production detection, and relates to glass bottle mouth caliber detection, in particular to a bottle mouth caliber detection device.
Background
At present, an optical image detection method is commonly used for quality detection of a glass bottle opening, namely, a light source arranged corresponding to a detection position and a camera positioned above the detection position are used for photographing a detected bottle body, and then an electric control system is used for calculating the size of each part of the detected bottle body and judging whether an appearance defect exists, so as to obtain a detection result whether the quality of the detected bottle body reaches the standard. Although this kind of detection mode can realize examining bottle size and defect omnidirectional detection, there are following not enough in actual production:
firstly, the detection precision to bottleneck internal diameter is low. This is due to: one is that the mouth of the bottle has a taper. The inner surface of the bottle mouth of the glass bottle body is not parallel to the axis of the glass bottle body, and the inner surface of the bottle mouth has certain taper, so that a certain shadow is formed at the bottle mouth in a bottle body image obtained after photographing, the actual inner diameter of the bottle mouth cannot be distinguished when the electric control system calculates the inner diameter of the bottle mouth, and the calculated inner diameter of the bottle mouth and the actual inner diameter of the bottle mouth have deviation. Secondly, the shot product is inaccurate. When the camera shoots the detected bottle body, the rotating wheel on the bottle body transmission mechanism is required to rotate the transmission roller to drive the detected bottle body to rotate circumferentially so as to acquire images of all parts of the detected bottle body. However, in actual production, the rotating wheel does not drive the detected bottle body on the transmission roller to rotate or the transmission roller does not realize stable transmission of the detected bottle body in the transmission process, so that the product pictures shot by the camera are influenced, and the system calculation is inaccurate. Based on the reasons, the detection precision of the optical image detection method on the inner diameter of the bottle opening is low, and the bottle body with the inner diameter not reaching the standard of the bottle opening is also easily detected as a qualified product, so that the accuracy of the detection result is influenced.
Secondly, it affects the quality of the product. Because unqualified products with the inner diameter of the bottle mouth not reaching the standard are not removed in time, the unqualified products enter the next procedure, the number of the unqualified products is increased, and the product quality is influenced.
Thirdly, the production cost is high, the structure is complex, and a large installation space is required to be occupied.
SUMMERY OF THE UTILITY MODEL
In order to solve the defects in the prior art, the utility model aims to provide a bottle mouth caliber detection device so as to achieve the purposes of improving the precision of detecting the inner diameter of a bottle mouth and ensuring the product quality.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows: a bottleneck caliber detection device comprises a bottle pushing assembly and a bottle pushing assembly which are fixedly arranged on a frame body;
the bottle pushing assembly is arranged corresponding to the bottom of the detected bottle body at the detection position and is used for pushing the detected bottle body to move;
the bottle ejecting assembly is arranged corresponding to the bottle mouth of the detected bottle body on the detection position and is used for positioning the moved detected bottle body;
the positioning position of the bottle pushing assembly on the detected bottle body corresponds to the caliber of the bottle mouth one by one.
As the limit of the utility model, the bottle mouth sensor also comprises a backspacing component and a bottle mouth sensor which are fixedly arranged on the frame body;
the backspacing component is arranged on the driving surface corresponding to the bottle mouth of the detected bottle body at the detection position and is used for generating backspacing distance from the bottle mouth of the contact moving bottle body to the positioning process of the detected bottle body; the backspacing positioning position of the backspacing component corresponds to the positioning position of the bottle pushing component on the detected bottle body;
and the bottle mouth sensor is used for detecting the backspacing distance value.
As another limitation of the utility model, the bottle ejecting component comprises an ejector rod fixedly arranged on the frame body, the end part of the ejector rod is fixedly provided with an ejector head used for extending into the bottle mouth, and the structure of the ejector head is any one of the following structures:
the head end of the top head is provided with a taper for positioning the detected bottle body;
the second positioning part, the qualified product positioning part and the third positioning part are sequentially arranged from the head end to the tail end of the top head;
the first positioning part is positioned at the head end and has a taper for positioning the detected bottle body;
the qualified product positioning part is a groove which is sunken relative to the second positioning part and the third positioning part and is used for indicating that the detected bottle body positioned in the area is a qualified product;
the contact surfaces of the second positioning part and the third positioning part and the inner surface of the bottle mouth are straight cylindrical surfaces.
As a further limitation of the utility model, the frame body is fixedly provided with an up-down position adjusting component for adjusting the positioning position of the mandril in the up-down direction and a horizontal position adjusting component for adjusting the positioning position of the mandril in the horizontal direction.
As a further limitation of the utility model, the horizontal position adjusting assembly comprises an adjusting block fixedly connected with the ejector rod, a horizontal knob with the rear end in threaded connection with the adjusting block and a horizontal adjusting support in rotational positioning connection with the horizontal knob, the adjusting block is horizontally and slidably connected to the horizontal adjusting support, and the horizontal adjusting support and the adjusting block are provided with corresponding horizontal adjusting holes for positioning the adjusting block on the horizontal adjusting support through bolts;
the upper and lower position adjusting assembly comprises an upper knob, a lower knob, an upper and lower adjusting bracket and a connecting bracket, wherein the end part of the upper and lower knob is in threaded connection with the horizontal adjusting bracket, the upper and lower adjusting bracket is positioned above the horizontal adjusting bracket and is connected with the upper and lower knob in a rotating and positioning way, the connecting bracket is fixedly arranged on the bracket body and is provided with an upper and lower adjusting hole, and through holes which correspond to the upper and lower adjusting hole and are used for positioning the upper and lower adjusting bracket and the horizontal adjusting bracket on the connecting bracket through bolts are formed in the upper and lower adjusting bracket and the horizontal adjusting bracket.
As a further limitation of the present invention, the retraction assembly includes a contact plate, a track and a track block;
the contact plate is used for contacting the bottle mouth of the detected bottle body on the detection position and is fixedly arranged on the track;
the track is connected in the track block in a sliding manner;
and the track block is fixedly arranged on the frame body, and a spring for resetting the contact plate is fixedly arranged between the track block and the track.
As a further limitation of the utility model, a limiting bolt for positioning the reset position of the contact plate is fixedly arranged on the track, and the limiting bolt corresponds to the abutting position of the track block and the reset position of the contact plate.
As other limitations of the utility model, the bottle pushing assembly comprises a push plate and a push plate driver which is fixedly arranged on the frame body and drives the push plate to move.
Due to the adoption of the technical scheme, compared with the prior art, the utility model has the following beneficial effects:
(1) the utility model thoroughly changes the existing bottle mouth inner diameter detection mode by using optical images and provides a brand new mode for detecting the inner diameter of the bottle mouth by using a mechanical structure, namely, a bottle pushing assembly pushes a detected bottle body to move, the positioning position of the detected bottle body on a bottle ejecting component corresponds to the bottle body caliber of the detected bottle body one by one, and whether the inner diameter of the bottle mouth reaches the standard or not can be obtained according to the positioning position of the detected bottle body on the bottle ejecting component. The utility model conveniently realizes the precision of detecting the inner diameter of the bottleneck, removes unqualified products in time, ensures the accuracy of a detection result, reduces the unqualified rate of the product and improves the product quality. In addition, the production cost is greatly reduced, and the occupied space is saved.
(2) The utility model detects the backspacing distance of the backspacing component through the bottle mouth sensor, converts the corresponding relation between the positioning position of the bottle pushing component on the detected bottle body and the diameter of the bottle mouth into the corresponding relation between the backspacing distance and the inner diameter of the bottle mouth, and realizes the high-efficiency and accurate detection result of whether the inner diameter of the bottle mouth reaches the standard.
(3) The first positioning part is arranged, so that the movable detected bottle body can be conveniently positioned through the taper of the end part of the top head; by arranging the qualified product positioning part, the detected bottle body positioned in the area can be directly observed to be an unqualified product, so that the detection result can be conveniently and quickly obtained; through the second positioning part and the third positioning part which are provided with the straight cylindrical surfaces, the accuracy of the detected backspacing distance corresponding to the inner diameter of the bottle mouth can be ensured.
(4) According to the utility model, the vertical position adjusting assembly and the horizontal position adjusting assembly are arranged, so that the vertical and horizontal positions of the ejector rod can be conveniently adjusted, the axial line of the ejector rod is prevented from deviating from the axial line of the bottle mouth of the detected bottle body at the detection position, and the positioning accuracy of the ejector rod is ensured; in addition, the position of the top can be adjusted according to the detected bottle bodies with different specifications, and the practicability, the applicability and the use convenience of the device are improved.
(5) According to the utility model, the return spring is arranged in the backspacing component, so that the contact plate can be effectively ensured to be automatically reset; the consistency of the reset position of the contact plate can be ensured by combining the arranged limiting bolt, and the accuracy of the detection result is ensured.
The utility model is suitable for the production control of glass bottle bodies and is used for detecting the inner diameter of a bottle opening.
Drawings
The utility model is described in further detail below with reference to the figures and the embodiments.
FIG. 1 is a schematic structural diagram of embodiments 1 and 3 of the present invention;
fig. 2 is a schematic structural view of a bottle ejecting assembly and a bottle retracting assembly in a first view according to embodiment 2 of the present invention;
fig. 3 is a schematic structural view of a bottle ejecting assembly and a bottle retracting assembly in a second view according to embodiment 2 of the present invention;
FIG. 4 is a schematic structural view of a carrier rod and a carrier head in embodiment 2 of the present invention;
FIG. 5 is a schematic structural diagram of embodiments 4 and 5 of the present invention;
fig. 6 is a schematic view showing a correspondence relationship between a bottle positioning position of the top bottle assembly, a mouth pushing position of the mouth pushing assembly and a bottom pushing starting position of the bottom pushing assembly in embodiments 4 and 5 of the present invention;
fig. 7 is a schematic structural diagram of bottom-pushing end positions of the bottom-pushing assemblies in embodiments 4 and 5 of the present invention.
In the figure: 2. a bottle mouth sensor; 4. a fallback component; 5. pushing the plate; 6. a push plate driver; 7. a top rod; 8. a contact plate; 9. a track; 10. a track block; 11. an adjusting block; 12. a spring; 13. a limit bolt; 17. a first positioning portion; 18. a second positioning portion; 19. a qualified product positioning part; 20. a third positioning part; 21. a horizontal knob; 22. a horizontal adjustment bracket; 23. a horizontal adjustment hole; 24. an upper knob and a lower knob; 25. adjusting the bracket up and down; 26. connecting a bracket; 27. an upper and lower adjustment hole; 28. a through hole; 29. connecting blocks; 30. a spring holder; 31. a push block; 32. a bottom pushing driver; 33. a bottle pushing connecting plate; 34. a bottle pushing bolt; 35. a return spring; 36. a connecting shaft; 37. a linear bearing; 38. a push rod; 39. a bottle bottom sensor.
Detailed Description
Preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the description of the preferred embodiment is only for purposes of illustration and understanding, and is not intended to limit the utility model.
Embodiment 1 a bottleneck caliber detection device
The embodiment thoroughly changes the existing bottle mouth inner diameter detection mode by using optical images, and provides a brand new mode for detecting the inner diameter of the bottle mouth by using a mechanical structure. The bottle pushing assembly pushes the detected bottle body to move, and the detection result of whether the inner diameter of the bottle mouth reaches the standard can be obtained according to the positioning position of the detected bottle body on the bottle ejecting assembly by utilizing the one-to-one correspondence relationship between the positioning position of the detected bottle body on the bottle ejecting assembly and the caliber of the bottle mouth.
As shown in fig. 1, the present embodiment includes a bottle pushing assembly and a bottle pushing assembly fixed on a frame.
The bottle pushing assembly is arranged corresponding to the bottle bottom of the detected bottle body at the detection position and used for pushing the bottle bottom to enable the detected bottle body to move forwards along the axis of the detected bottle body.
The bottle pushing component is arranged corresponding to the bottle mouth of the detected bottle body on the detection position and is used for positioning the position of the bottle body moved by the bottle pushing assembly. The positioning position of the detected bottle body (the positioning position of the top bottle assembly) by the top bottle assembly corresponds to the inner diameter of the bottle mouth one by one, namely the positioning positions of different inner diameters of the bottle mouth on the top bottle assembly are different, and the corresponding inner diameter of the bottle mouth can be obtained according to the positioning positions. The bottle ejecting component comprises an ejector rod 7 fixedly arranged on the frame body, the end part of the ejector rod 7 is fixedly provided with an ejector head used for extending into the bottle mouth, and the ejector head sequentially comprises a first positioning part 17, a second positioning part 18, a qualified product positioning part 19 and a third positioning part 20 from the head end to the tail end.
The first positioning portion 17 is located at the head end of the head and has a taper for positioning the movable bottle body.
And a non-defective product positioning portion 19 for indicating that the detected bottle body movably positioned in the region corresponding to the inner diameter of the mouth of the non-defective bottle body is a non-defective product. The non-defective product positioning portion 19 is a recessed groove recessed with respect to the second positioning portion 18 and the third positioning portion 20, so that this area can be visually observed.
The contact surfaces of the second locating portion 18 and the third locating portion 20 with the inner surface of the bottle mouth are straight cylindrical surfaces, that is, the outer surfaces of the second locating portion 18 and the third locating portion 20 are straight cylindrical surfaces, which have no taper.
When the embodiment is used under the control of the controller, the method for detecting the caliber of the bottle mouth comprises the following steps:
s1, dynamically positioning bottle body
The bottle pushing assembly pushes the bottom of the detected bottle body on the detection position, the detected bottle body moves forwards, and the top bottle assembly positions the detected bottle body. Specifically, the method comprises the following steps:
s11, bottle pushing: the bottle pushing assembly pushes the bottom of the bottle body to be detected at the detection position, so that the bottle body to be detected moves forwards.
S12, bottle jacking: and in the process of moving the detected bottle body forwards, the top head extends into the bottle mouth. When the first positioning part 17 of the plug is clamped in the bottle mouth for a certain depth, the movable bottle body is positioned.
S2, directly detecting the caliber value of the bottle mouth
Obtaining the numerical value of the caliber of the bottle mouth according to the one-to-one correspondence relationship between the positioning position of the top bottle assembly on the detected bottle body and the caliber of the bottle mouth; and judging whether the caliber of the detected bottle mouth meets the standard or not. Specifically, the method comprises the following steps:
observing the positioning position of the top end of the bottle mouth on the top head, and obtaining the numerical value of the inner diameter of the bottle mouth corresponding to the positioning position of the detected bottle body through the corresponding relation between the positioning position of the bottle top assembly on the detected bottle body and the caliber of the detected bottle body, thereby judging whether the inner diameter of the bottle mouth reaches the standard or not.
Or, directly observing whether the positioning position of the top end of the bottle mouth is positioned on the positioning part 19 of the qualified top, if the positioning position is in the area, the inner diameter of the bottle mouth reaches the standard; if the inner diameter of the bottle mouth is not in the area, the inner diameter of the bottle mouth does not reach the standard.
S3, resetting: the respective components are reset, and steps S1 to S2 are repeated.
In the embodiment, in order to improve the production efficiency, the corresponding relation between the positioning position of the bottle ejecting assembly on the detected bottle body and the caliber of the bottle opening is converted into the corresponding relation between the backspacing distance and the inner diameter of the bottle opening, and the inner diameter of the bottle opening can be efficiently and accurately obtained by detecting the backspacing distance; in order to improve the applicability of the use, the position of the top head is adjusted through the upper and lower position adjusting assembly and the horizontal position adjusting assembly so as to ensure that the top head is coaxial with the detected bottle body on the detection position. Therefore, the present embodiment adds the following technical features on the basis of embodiment 1: a backspacing component 4, an up-down position adjusting component and a horizontal position adjusting component. As shown in fig. 2 to 4, the following are specific:
first, backspacing component 4
The driving surface of the backspacing component 4 is arranged corresponding to the bottle mouth of the detected bottle body on the detection position, is used for generating backspacing distance from the contact movement of the bottle mouth of the detected bottle body to the positioning process of the detected bottle body, and is fixedly arranged on the frame body. The position of the retraction assembly 4 corresponds to the position of the bottle pushing assembly for the detected bottle. The retraction assembly 4 comprises a contact plate 8, a track 9, a track block 10 and a limit bolt 13:
the driving surface of the backspacing component 4 is the contact surface of the contact plate 8 and the bottle mouth of the detected bottle body on the detection position, and the contact plate 8 is fixedly arranged on the track 9 and is two plate bodies which are symmetrically arranged relative to the detected bottle body on the detection position.
The track 9 is connected in the track block 10 in a sliding way, and the track block 10 is fixedly arranged on the up-down adjusting bracket 25; the rear end of the track 9 is located outside the track block 10 and is fixedly provided with a connecting block 29, the front end of the track block 10 is fixedly provided with a spring frame 30, and a spring 12 is fixedly arranged between the connecting block 29 and the spring frame 30, namely the spring 12 for resetting the contact plate 8 is fixedly arranged between the track block 10 and the track 9.
The limiting bolt 13 is used for positioning the reset position of the contact plate 8 and is fixedly arranged on a connecting block 29 of the track 9, the abutting position of the limiting bolt 13 and the track block 10 corresponds to the reset position of the contact plate 8, namely, the head of the limiting bolt 13 abuts against the rear end of the track block 10 when the contact plate 8 resets.
In order to detect the backspacing distance value of the backspacing component 4, a bottle mouth sensor 2 is fixedly arranged at the backspacing positioning position of the corresponding backspacing component 4 on the frame body, and the bottle mouth sensor 2 is a laser sensor.
Second, horizontal position adjusting assembly
The horizontal position adjusting component is used for adjusting the horizontal positioning position of the ejector rod 7 and is fixedly arranged on the frame body. The horizontal direction is the direction vertical to the axis of the detected bottle body on the horizontal plane. The horizontal position adjusting component comprises an adjusting block 11, a horizontal knob 21, a horizontal adjusting bracket 22 and a horizontal adjusting hole 23.
The adjusting block 11 is fixedly connected with the rear end of the ejector rod 7, the adjusting block 11 is in sliding connection with the horizontal adjusting support 22, and the adjusting block 11 can horizontally slide on the horizontal adjusting support 22.
The horizontal knob 21 is used to manually adjust the horizontal position of the set block 11. The horizontal knob 21 is connected with the horizontal adjusting bracket 22 in a rotating and positioning manner, that is, the horizontal knob 21 is provided with a variable-diameter optical axis section which passes through the horizontal adjusting bracket 22 and can rotate relative to the horizontal adjusting bracket 22, but the horizontal knob 21 is clamped on the horizontal adjusting bracket 22 and does not generate horizontal movement displacement with the horizontal adjusting bracket 22. The thread section at the rear end of the horizontal knob 21 is in threaded connection with the adjusting block 11.
Corresponding horizontal adjusting holes 23 are formed in the horizontal adjusting support 22 and the adjusting block 11, the horizontal adjusting holes 23 in the horizontal adjusting support 22 are long-strip-shaped, the horizontal adjusting holes 23 in the adjusting block 11 are through holes arranged at intervals, the horizontal adjusting holes 23 corresponding to the adjusting block 11 penetrate through the adjusting block 11 and the adjusting block and can be used for positioning the position of the adjusting block 11 after sliding on the horizontal adjusting support 22.
Third, up-down position adjusting assembly
The upper and lower position adjusting component is used for adjusting the positioning position of the push rod 7 in the upper and lower directions and is fixedly arranged on the frame body. The up-down position adjusting component comprises an up-down knob 24, an up-down adjusting bracket 25, a connecting bracket 26 and a through hole 28.
Upper and lower knobs 24 are used to manually adjust the upper and lower positions of adjustment block 11. The upper and lower knobs 24 pass through the upper and lower adjusting brackets 25 above the horizontal adjusting bracket 22, and the upper and lower knobs 24 are connected with the upper and lower adjusting brackets 25 in a rotating and positioning manner, that is, the upper and lower knobs 24 are provided with diameter-variable optical axis sections which pass through the upper and lower adjusting brackets 25 and can rotate relative to the upper and lower adjusting brackets 25, but the upper and lower knobs 24 are clamped on the upper and lower adjusting brackets 25 and do not move up and down with the upper and lower adjusting brackets 25. The thread sections at the bottom ends of the upper knob 24 and the lower knob 24 are in threaded connection with the horizontal adjusting bracket 22.
The connecting bracket 26 is fixedly arranged on the frame body and is provided with an upper and lower adjusting hole 27, and the upper and lower adjusting hole 27 is a long hole. The up-down adjusting bracket 25 and the horizontal adjusting bracket 22 are respectively provided with a plurality of through holes 28 arranged at intervals, the through holes 28 correspond to the up-down adjusting holes 27, and the up-down positions of the up-down adjusting bracket 25 and the horizontal adjusting bracket 22 on the connecting bracket 26 are positioned through bolts.
Fourth, the working principle
Before the inner diameter of the bottle mouth is detected, the position of the ejector rod 7 is adjusted according to the size of the detected bottle body and the position of the detection position, and the ejector head of the ejector rod 7 is ensured to be coaxial with the bottle mouth.
When the horizontal direction positioning position of the ejector rod 7 is adjusted, the horizontal knob 21 is rotated, the horizontal knob 21 drives the adjusting block 11 to slide to the horizontal positioning position of the ejector rod 7 along the horizontal adjusting support 22, and then the adjusting block 11 passes through the corresponding horizontal adjusting hole 23 between the horizontal adjusting support 22 and the adjusting block 11 through a bolt, so that the position of the adjusting block 11 on the horizontal adjusting support 22 is positioned.
When the positioning position of the top rod 7 in the vertical direction is adjusted, the upper knob 24 and the lower knob 24 are rotated, the upper knob 24 and the lower knob 24 drive the horizontal adjusting bracket 22 to move up and down to the positioning position, and then the upper knob and the lower knob are threaded through the corresponding upper adjusting hole 27 between the horizontal adjusting bracket 22, the upper adjusting bracket 25 and the lower adjusting bracket 25 and the adjusting block 11, so that the positions of the upper adjusting bracket 25 and the horizontal adjusting bracket 22 in the vertical direction are positioned.
When the embodiment is used under the control of the controller, the method for detecting the caliber of the bottle mouth comprises the following steps:
s1, dynamically positioning bottle body
See example 1 for dynamic positioning of the vial.
S2, positioning data acquisition
The detected bottle mouth drives the backspacing component to generate backspacing distance in the process of contacting the driving surface of the backspacing component to the detected bottle body; the finish sensor detects a retraction distance value of the retraction assembly. Specifically, the method comprises the following steps:
s21, backing and positioning: in the process of forward movement of the detected bottle body, the contact plate 8 drives the rail 9 to retreat along the rail block 10 under the thrust of the bottle pushing assembly from the time when the bottle mouth moves to be contacted with the contact plate 8, and the spring 12 is compressed; and when the moving position of the bottle mouth is positioned by the top, the contact plate 8 stops returning, and the returning positioning position of the returning assembly 4 corresponds to the positioning position of the bottle pushing assembly on the detected bottle body.
S22, data acquisition: the bottle mouth sensor 2 detects the backspacing distance value of the backspacing component 4, and the bottle mouth sensor 2 can acquire the distance from the bottle mouth moving to the position which is in contact with the contact plate 8 and drives the contact plate 8 to the backspacing positioning position; the bottle mouth sensor 2 can also acquire the distance between the contact plate which is reset from the retreating positioning position to the initial position which is contacted with the bottle mouth under the elastic force of the spring 12.
S3, directly detecting the caliber value of the bottle mouth
Obtaining the numerical value of the caliber of the bottle mouth according to the corresponding relation between the backspacing distance and the caliber of the bottle mouth; and judging whether the caliber of the detected bottle mouth meets the standard or not. Specifically, the method comprises the following steps:
and obtaining the numerical value of the inner diameter of the bottle mouth corresponding to the rollback distance value of the detected bottle body through the corresponding relation between the rollback distance value detected in advance and the caliber of the detected bottle body, and judging whether the inner diameter of the bottle mouth reaches the standard or not.
S4, resetting each component, and repeating the steps S1 to S3.
Embodiment 3 a bottleneck bore detection device
This example is a description of the specific structure of the bottle pushing assembly in examples 1 and 2. The bottle pushing assembly in this embodiment comprises a pushing plate 5 and a pushing plate driver 6 fixedly mounted on the frame body and driving the pushing plate 5 to move linearly. The push plate driver 6 can adopt a linear moving driver in the prior art, and in the embodiment, the push plate driver 6 is a linear air cylinder.
In step S1, the push plate driver 6 drives the push plate 5 to push the bottom of the bottle at the detection position, so as to move the bottle forward.
Embodiment 4 bottleneck bore detection device
Referring to fig. 5, this embodiment is a further description of a bottle pushing assembly in the bottle mouth caliber detecting device described in embodiment 1 or embodiment 2, where the bottle pushing assembly includes a bottom pushing component, a mouth pushing component and a detecting component, which are fixedly mounted on a frame body.
The embodiment can realize the detection of the bottle bottom notch depth and the bottle mouth caliber of the detected bottle body on the same detection position at the same time, and provides a brand-new special detection mode aiming at the bottom depth, and the mode utilizes a mechanical structure to realize the high-efficiency and high-quality detection of the bottom depth. The dynamic positioning of the bottom pushing starting point position of the bottom pushing assembly is realized simultaneously through the positioning of the top bottle assembly and the bottom pushing assembly on the detected bottle body, the distance from the working end of the bottom pushing assembly at the bottom pushing position to the driving surface of the bottom pushing assembly at the bottom pushing starting point position is a fixed value L, the moving distance value S from the bottom pushing starting point position to the bottom pushing end point position of the bottom pushing assembly is detected, and the bottom depth d = L-S can be obtained, so that whether the depth of the bottle bottom notch reaches the standard or not is judged.
The pushing port assembly is used for dynamically positioning the pushing bottom starting point of the pushing bottom assembly with the top bottle assembly, namely, the pushing port assembly and the top bottle assembly realize dynamic positioning of the pushing bottom starting point of the pushing bottom assembly while positioning the detected bottle body. Referring to fig. 6, the pushing position of the pushing assembly and the positioning position of the top bottle assembly correspond to the bottom-pushing starting position of the bottom-pushing assembly.
The working end of the push-opening component is arranged corresponding to the bottle bottom notch of the detected bottle body at the detection position. The pushing position of the pushing component refers to the position where the working end of the pushing component is contacted with the bottom end of the bottle bottom notch. The push port assembly at the push port position can push the detected bottle body to move forwards to the bottle positioning position of the top bottle assembly and then position the detected bottle body, and the detected bottle body can also be directly positioned at the bottle positioning position and moved to the push port position by the push port assembly to abut against the bottom center of the bottle bottom notch and then position the detected bottle body.
The push port assembly includes a push rod 38, the push rod 38 can be directly movably connected to the power output end of the bottom pushing driver 32, but the push rod 38 can also be driven to move by the push rod driver alone. The working end of the push rod 38 is the end contacting the bottom end of the recess, the shape of the working end of the push rod 38 is matched with the shape of the surface of the recess, and the working end of the push rod 38 can be convex or concave.
The bottom pushing assembly is used for generating a moving distance when the bottle is fixed and moves from a bottom pushing starting point to a bottom pushing end point which is in contact with the bottom surface of the bottle bottom, and a driving surface of the bottom pushing assembly is arranged corresponding to the bottom surface of the bottle bottom of the detected bottle body at the detection position. The bottom pushing starting position of the bottom pushing assembly refers to the position where the working end of the opening pushing assembly abuts against the bottom end of the notch at the bottom of the bottle bottom of the detected bottle body, and the driving surface of the bottom pushing assembly is located when the top bottle assembly positions the detected bottle body, the driving surface of the bottom pushing assembly is not in contact with the bottom surface of the detected bottle body yet, and the distance from the driving surface of the bottom pushing assembly to the bottom surface of the bottle bottom of the detected bottle body is S. The bottom pushing end point position of the bottom pushing assembly refers to a position where the driving surface of the bottom pushing assembly moves to contact with the bottom surface of the bottle bottom of the detected bottle body, and the distance from the driving surface of the bottom pushing assembly to the bottom surface of the bottle bottom of the detected bottle body is 0.
The bottom pushing assembly comprises a bottom pushing driver 32 and a pushing block 31 fixedly arranged at the power output end of the bottom pushing driver 32, the driving surface of the pushing block 31 is arranged corresponding to the bottom surface of the bottle bottom of the detected bottle body at the detection position, and the bottom pushing driver 32 can adopt a linear driver in the prior art.
In this embodiment, the tail end (i.e. the working end) of the push rod 38 passes through the push block 31 and is disposed corresponding to the bottle bottom notch of the detected bottle body, i.e. the push rod 38 is slidably connected to the push block 31, so that the push rod 38 is indirectly and fixedly mounted on the bottom pushing driver 32. When the push block 31 is at the push-bottom start position, the distance between the working end of the push rod 38 and the driving surface of the push block 31 is a fixed value L, and L = the bottom depth + the moving distance value S.
The detection component is used for detecting the moving distance value of the bottom pushing component, the sensor is used for directly detecting the moving distance value of the bottom pushing component from the bottom pushing starting point position to the bottom pushing final point position, and the depth of the bottle bottom notch is obtained by utilizing the corresponding relation of L = bottom depth + moving distance value S.
When the present embodiment is used under the control of a controller, the bottle bottom depth detection method comprises the following steps:
s1, starting position dynamic positioning
The working end of the pushing assembly moves to a pushing position contacted with the bottom end of the bottle bottom notch of the detected bottle body; the mouth pushing assembly and the top bottle assembly position the detected bottle body and position the bottom pushing starting point of the bottom pushing assembly; at this time, the distance from the working end of the pushing component at the pushing position to the driving surface of the pushing component at the pushing starting position is a fixed value L. Specifically, the method comprises the following steps:
s11, pushing a port: the bottom pushing driver drives the push rod 38 and the push block 31 to move forward together, and the working end of the push rod 38 extends into the notch, contacts with the center of the bottom end of the notch and pushes the detected bottle body to move forward. At this time, the distance from the working end of the push rod 38 to the driving surface of the push block 31 is L;
s12, bottle fixing: in the process that the push rod 38 pushes the detected bottle body to move forward, the top bottle assembly positions the bottleneck of the detected bottle body, the detected bottle body is clamped between the top bottle assembly and the push rod 38, and the driving surface of the push block 31 is positioned at a position with a distance S from the bottom surface of the bottle bottom. As shown in fig. 6, at this time, the spout pushing assembly is located at the spout pushing position, the bottom pushing assembly is located at the bottom pushing starting position, and the bottle ejecting assembly is located at the bottle positioning position.
S2, detecting the caliber of a bottle opening: step S2 in example 1 was performed; or steps S2 to S3 in embodiment 2.
S3, displacement data acquisition: when the mouth pushing assembly and the top bottle assembly position the detected bottle body, the driving surface of the bottom pushing assembly moves from a bottom pushing starting point to a bottom pushing end point which is in contact with the bottom surface of the bottle bottom; the detection component detects a moving distance value S of the driving surface of the bottom pushing component moving from the bottom pushing starting point position to the bottom pushing final point position. Specifically, the method comprises the following steps:
under the driving of the bottom pushing driver 32, the push rod 38 continues to abut against the notch, and the detected bottle body is still clamped between the top bottle assembly and the push rod 38; the push block 31 slides relative to the push rod 38, so that the driving surface of the push block 31 continues to move forward to contact with the bottom surface of the bottle bottom, a moving distance value S is generated when the driving surface of the push block 31 moves from a bottom pushing starting point to a bottom pushing end point, and a sensor of the detection assembly detects the moving distance value S. As shown in fig. 7, at this time, the spout assembly is still at the spout position, the top bottle assembly is still at the bottle positioning position, and the bottom pushing assembly is at the bottom pushing end position.
S4, directly checking a bottom depth value: obtaining the depth of the bottle bottom notch by the depth = L-S of the bottle bottom notch; thereby judging whether the depth value of the notch at the bottom of the detected bottle meets the standard.
S5, resetting each component; steps S1 to S4 are repeated.
Embodiment 5 bottleneck bore detection device
This embodiment adapts to the production needs, utilizes the removal distance value S that pushes away the end subassembly to be equal to its reset distance value B that produces when reseing, turns into the removal distance value S and pushes away end subassembly reset distance value B, by the bottle end sensor 39 direct detection reset distance value B alright obtain the end depth. Therefore, in this embodiment, on the basis of embodiment 4, as shown in fig. 6 to 7, the following technical features are added to the detection assembly: bottom push reset, bottle bottom sensor 39.
And the bottom pushing reset piece is used for driving the bottom pushing component to generate a reset distance equal to the moving distance in the reset process. Namely, the bottom pushing reset piece drives the bottom pushing assembly to reset to a position with the distance L from the bottom pushing end point to the working end of the opening pushing assembly. The bottom pushing reset piece is fixedly arranged on the power output end of the bottom pushing component, is positioned at one side far away from the bottom of the bottle, moves along with the bottom pushing component to generate a moving distance, and generates a resetting distance when being reset. The bottom pushing resetting piece comprises a bottle pushing connecting plate 33 and a bottle pushing bolt 34.
The bottle pushing connecting plate 33 is movably connected to the power output end of the bottom pushing assembly and used for installing the opening pushing assembly. The push rod 38 is fixedly arranged at the bottom end of the bottle pushing connecting plate 33. In order to improve the moving linearity of the bottle pushing connecting plate 33, a connecting shaft 36 is fixedly arranged at the top end of the bottle pushing connecting plate 33, the connecting shaft 36 is slidably connected in a linear bearing 37, and the linear bearing 37 is fixedly arranged on the pushing block 31.
The pin pusher bolt 34 is adapted to move with the pusher assembly. The tail end of the bottle pushing bolt 34 penetrates through the bottle pushing connecting plate 33 to be fixedly connected with the pushing block 31, and the bottle pushing bolt 34 is connected with the bottle pushing connecting plate 33 in a sliding mode; a return spring 35 is fixedly arranged between the head end of the bottle pushing bolt 34 and the bottle pushing connecting plate 33. When the bottom pushing assembly is at the bottom pushing starting point, the return spring 35 is at the original length; when the pusher assembly is in the pusher termination position, the return spring 35 is compressed.
And the bottle bottom sensor 39 is fixedly arranged on the frame body and used for detecting the reset distance value B. In this embodiment, the bottle bottom sensor 39 detects a reset distance value B from the bottom-pushing end position of the bottom-pushing assembly to the position where the distance between the bottom-pushing connecting plate 33 and the working end of the opening-pushing assembly is L. Of course, the bottom sensor 39 can also detect the distance between the bottom pushing bolt 34 and the bottom pushing starting position of the bottom pushing assembly.
When the present embodiment is used under the control of a controller, the bottle bottom depth detection method comprises the following steps:
s1, starting position dynamic positioning
The same as S1. dynamic positioning of the starting position in embodiment 4. At this time, the return spring 35 is in an original state.
S2, detecting the caliber of a bottle opening: step S2 in example 1 was performed; or steps S2 to S3 in embodiment 2.
S3, displacement data acquisition: when the push opening assembly and the top bottle assembly position the detected bottle body, the driving surface of the bottom pushing assembly moves from a bottom pushing starting point position to a bottom pushing end point position which is in contact with the bottom surface of the bottle bottom, the bottom pushing reset piece drives the bottom pushing assembly to reset, and a reset distance equal to the moving distance is generated in the reset process of the bottom pushing assembly; the detection component detects the reset distance value B of the bottom pushing component. Specifically, the method comprises the following steps:
s31, generating a moving distance: under the driving of the bottom pushing driver 32, the push rod 38 continues to abut against the notch, the detected bottle body is still clamped between the top bottle assembly and the push rod 38, and the push block 31 drives the bottle pushing bolt 34 to continue moving forward until the driving surface of the push block 31 contacts with the bottom surface of the bottle bottom. In the process that the pushing block 31 moves forwards, the distance between the bottle pushing connecting plate 33 and the head end of the bottle pushing bolt 34 is gradually reduced, the return spring 35 is compressed until the driving surface of the pushing block 31 is contacted with the bottom surface of the bottle, and the return spring 35 is not further compressed as shown in fig. 7, and at this time, the positioning position of the bottom pushing return piece corresponds to the bottom pushing end point of the bottom pushing assembly;
s32, generating a reset distance: when the bottom pushing driver 32 drives the bottom pushing assembly and the mouth pushing assembly to reset, under the elastic force of the reset spring 35, the bottom pushing reset piece drives the bottom pushing assembly to reset to the position where the distance between the bottom pushing end point and the working end of the mouth pushing assembly is L, and the bottle pushing connecting plate 33 generates the reset distance value B equal to the moving distance value. The bottle bottom sensor 39 detects a reset distance value B generated when the bottle pushing connecting plate 33 is reset from the bottom pushing end position to a position with a distance L from the working end of the pushing port assembly.
S4, directly checking a bottom depth value: because the reset distance value B of the bottom pushing assembly is equal to the moving distance value S of the bottom pushing assembly, the bottle bottom notch depth = L-B can be obtained, and whether the depth value of the detected bottle bottom notch meets the standard or not is judged.
And S5, resetting each component. Steps S1 to S4 are repeated.
Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments described above, or equivalents may be substituted for elements thereof. Any modification, equivalent replacement, limitation and the like made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims (8)
1. A bottleneck bore detection device which characterized in that: comprises a bottle pushing assembly and a bottle pushing component which are fixedly arranged on a frame body;
the bottle pushing assembly is arranged corresponding to the bottom of the detected bottle body at the detection position and is used for pushing the detected bottle body to move;
the bottle ejecting assembly is arranged corresponding to the bottle mouth of the detected bottle body on the detection position and is used for positioning the moved detected bottle body;
the positioning position of the bottle pushing assembly on the detected bottle body corresponds to the caliber of the bottle mouth one by one.
2. The bottle mouth caliber detecting device according to claim 1, characterized in that: the bottle opening sensor is fixedly arranged on the frame body;
the driving surface is arranged corresponding to the bottle mouth of the detected bottle body on the detection position and is used for generating a backspacing distance from the contact movement of the bottle mouth of the detected bottle body to the positioning process of the detected bottle body; the backspacing positioning position of the backspacing component corresponds to the positioning position of the bottle pushing component on the detected bottle body;
and the bottle mouth sensor is used for detecting the backspacing distance value.
3. The bottle mouth caliber detecting device according to claim 1 or 2, characterized in that: the top bottle subassembly is equipped with the top that is used for stretching into the bottleneck including the ejector pin of adorning on the support body admittedly, ejector pin tip admittedly, and the structure of top is following arbitrary one:
firstly, the head end of the top head is provided with a taper for positioning the detected bottle body;
the top head is sequentially provided with a first positioning part, a second positioning part, a qualified product positioning part and a third positioning part from the head end to the tail end;
the first positioning part is positioned at the head end and has a taper for positioning the detected bottle body;
the qualified product positioning part is a groove which is sunken relative to the second positioning part and the third positioning part and is used for indicating that the detected bottle body positioned in the area is a qualified product;
the contact surfaces of the second positioning part and the third positioning part and the inner surface of the bottle mouth are straight cylindrical surfaces.
4. The bottle mouth caliber detecting device according to claim 3, characterized in that: the frame body is fixedly provided with an upper position and lower position adjusting component for adjusting the positioning position of the mandril in the upper and lower directions and a horizontal position adjusting component for adjusting the positioning position of the mandril in the horizontal direction.
5. The bottle mouth caliber detecting device according to claim 4, characterized in that:
the horizontal position adjusting assembly comprises an adjusting block fixedly connected with the ejector rod, a horizontal knob with the rear end in threaded connection with the adjusting block and a horizontal adjusting support in rotary positioning connection with the horizontal knob, the adjusting block is horizontally and slidably connected to the horizontal adjusting support, and the horizontal adjusting support and the adjusting block are provided with corresponding horizontal adjusting holes for positioning the adjusting block on the horizontal adjusting support through bolts;
the upper and lower position adjusting assembly comprises an upper knob, a lower knob, an upper and lower adjusting bracket and a connecting bracket, wherein the end part of the upper and lower knob is in threaded connection with the horizontal adjusting bracket, the upper and lower adjusting bracket is positioned above the horizontal adjusting bracket and is connected with the upper and lower knob in a rotating and positioning way, the connecting bracket is fixedly arranged on the bracket body and is provided with an upper and lower adjusting hole, and through holes which correspond to the upper and lower adjusting hole and are used for positioning the upper and lower adjusting bracket and the horizontal adjusting bracket on the connecting bracket through bolts are formed in the upper and lower adjusting bracket and the horizontal adjusting bracket.
6. The apparatus for detecting the opening diameter of a bottle according to any one of claims 1 to 2 and 4 to 5, wherein: the rollback assembly comprises:
the contact plate is used for contacting the bottle mouth of the detected bottle body on the detection position and is fixedly arranged on the track;
the track is connected in the track block in a sliding manner;
and the track block is fixedly arranged on the frame body, and a spring for resetting the contact plate is fixedly arranged between the track block and the track.
7. The bottle mouth caliber detecting device according to claim 6, characterized in that: and a limiting bolt for positioning the reset position of the contact plate is fixedly arranged on the track, and the limiting bolt corresponds to the abutting position of the track block and the reset position of the contact plate.
8. The bottle mouth caliber detecting device according to any one of claims 1, 2, 4, 5 and 7, characterized in that: the bottle pushing assembly comprises a push plate and a push plate driver fixedly arranged on the frame body and used for driving the push plate to move.
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CN114476642A (en) * | 2022-03-14 | 2022-05-13 | 河北陆源科技有限公司 | Bottle mouth caliber detection device and detection method |
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