CN216861939U - Membrane stripping and stacking equipment - Google Patents
Membrane stripping and stacking equipment Download PDFInfo
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- CN216861939U CN216861939U CN202220062347.9U CN202220062347U CN216861939U CN 216861939 U CN216861939 U CN 216861939U CN 202220062347 U CN202220062347 U CN 202220062347U CN 216861939 U CN216861939 U CN 216861939U
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Abstract
The utility model discloses a membrane stripping and stacking device, which comprises: the device comprises a working machine table, a plurality of groups of stripping and feeding mechanisms are arranged on the working machine table, and a material receiving platform for receiving a diaphragm product sent out by the stripping and feeding mechanisms is arranged at the discharging position of each group of stripping and feeding mechanisms; still be provided with on the work board: the stacking mechanism and the material transferring mechanism are used for transferring the membrane products on each material receiving platform from the material receiving platform to the stacking mechanism, and the material transferring mechanism is arranged to be matched with a plurality of groups of stripping and feeding mechanisms to receive and stack membranes (pasting a bright enhancement membrane, a diffusion membrane and the like), so that compared with a traditional single-station membrane stripping and receiving device, the whole processing efficiency is higher, the whole equipment structure is more compact, the processing automation degree is higher, manual participation is not needed in the processing process, and the processing efficiency is higher; the processing requirement of the current market is better met.
Description
Technical Field
The utility model belongs to the technical field of automatic mechanical equipment, and relates to membrane stripping and stacking equipment.
Background
The screen, also referred to as a display screen, is measured in terms of screen diagonal, usually in inches (inch), which refers to the length of the screen diagonal. The common display screen comprises a standard screen (narrow screen) and a wide screen, the width-height ratio of the standard screen is 4:3 (the ratio of a small amount of the standard screen to the wide screen is 5:4), the width-height ratio of the wide screen is 16:10 or 16:9, and in the production process of the LED screen, film pasting work of pasting film materials such as a bright enhancement film, a diffusion film and the like on the LED screen is needed;
at present, the membrane materials such as the membrane pasting and the brightness enhancement film and the diffusion film on the market are manufactured in the form of roll materials, therefore, the membrane needs to be stripped from a material roll (release film) before the membrane pasting work, the loading can be carried out, most of the membrane stripping devices on the market are single stripping mechanisms, the processing efficiency is low, the automation degree of processing is low, and the market demand of the current processing cannot be met.
SUMMERY OF THE UTILITY MODEL
In order to solve the technical problems, the utility model adopts the following technical scheme:
membrane stripping and stacking equipment, comprising: the device comprises a working machine table, a plurality of groups of stripping and feeding mechanisms are arranged on the working machine table, and a material receiving platform for receiving a diaphragm product sent out by the stripping and feeding mechanisms is arranged at the discharging position of each group of stripping and feeding mechanisms;
still be provided with on the work board: the stacking mechanism and the material transferring mechanism are used for transferring the film products on each material receiving platform from the material receiving platform to the stacking mechanism.
As a further scheme of the utility model: shell material feeding mechanism includes: a supporting vertical seat arranged on the working machine table; the supporting vertical seat is provided with a discharging roller, a receiving roller and a working motor for driving the receiving roller to rotate;
the supporting vertical seat is also fixedly provided with a stripping knife which is arranged at the rear end position of the material receiving platform.
As a further scheme of the utility model: a sliding rail module is arranged between the lower end of the supporting vertical seat in each group of stripping and feeding mechanisms and the working machine table, and the supporting vertical seat is installed on the sliding rail module.
As a further scheme of the utility model: shell material feeding mechanism still includes: a guide roller set arranged on the supporting vertical seat; guide roller set includes: the mounting bracket, and a fixed nip roll and a movable nip roll which are arranged on the mounting bracket;
the fixed material pressing roller is in transmission fit with the working motor;
the mounting bracket is also provided with an adjusting cylinder for driving the movable nip roll to work close to or far away from the fixed nip roll;
shell material feeding mechanism still includes: a plurality of guide rollers are arranged on the supporting vertical seat.
As a further scheme of the utility model: shell material feeding mechanism still includes: the negative ion wind rod is arranged on the supporting vertical seat and positioned at the upper end of the stripping knife.
As a further scheme of the utility model: transfer material mechanism includes: the sliding part of the transverse linear sliding table is provided with a vertical linear sliding table which is vertically arranged with the transverse linear sliding table; a material taking mechanism used for realizing material taking of products is installed on the sliding portion of the vertical linear sliding table.
As a further scheme of the utility model: the material taking mechanism comprises: the material taking frame is arranged on the sliding part of the vertical linear sliding table;
the material taking frame is provided with a sliding rail air cylinder, a rotating motor and a vacuum chuck;
the rotary motor is arranged on the lifting part of the sliding rail cylinder and is driven by the sliding rail cylinder to lift; the vacuum chuck is arranged on a rotating shaft of the rotating motor, and the rotating motor drives the vacuum chuck to rotate.
As a further scheme of the utility model: the vacuum chuck includes: the vacuum suction head comprises a support seat rod, a plurality of vacuum suction heads and connecting pieces, wherein the number of the connecting pieces corresponds to that of the vacuum suction heads;
the upper end surface of the supporting seat rod is provided with a T-shaped mounting groove arranged along the length direction of the supporting seat rod;
one end of the connecting sheet is provided with an installation through groove arranged along the length direction of the connecting sheet, and the connecting sheet is matched with the T-shaped installation groove through the installation through groove and is fixed on the supporting seat rod by adopting a bolt assembly; the vacuum suction head is arranged at the other end of the connecting sheet;
the middle part of the supporting seat rod is provided with a connecting seat which is used for being connected with a rotating shaft of the rotating motor.
As a further scheme of the utility model: the windrow mechanism includes: the lifting device comprises a material bearing bottom plate and a lifting plate arranged on the material bearing bottom plate;
the lower end of the material bearing bottom plate is provided with an electric cylinder for driving the jacking plate to realize upward lifting work, a guide shaft for assisting the jacking plate to realize the lifting work and a linear bearing;
the linear bearing is arranged on the material bearing bottom plate in a penetrating way; the top end of the guide shaft is connected with the jacking plate, and the other end of the guide shaft penetrates through the linear bearing and extends downwards.
As a further scheme of the utility model: the windrow mechanism includes: the material bearing bottom plate and at least one pair of limiting rods are arranged, and the bottom of each limiting rod is provided with a sliding block;
the material bearing bottom plate is provided with sliding grooves with the same number as the limiting rods, and the sliding blocks are arranged in the sliding grooves and can slide and be positioned in the sliding grooves.
The utility model has the beneficial effects that: the material transferring mechanism is arranged to cooperate with a plurality of stripping and feeding mechanisms to receive and stack the membranes (pasting the bright enhancement films, the diffusion films and the like), and compared with the traditional single-station membrane stripping and receiving device, the whole processing efficiency is higher, the whole equipment structure is more compact, the processing automation degree is higher, manual participation is not needed in the processing process, and the processing efficiency is higher; the processing requirement of the current market is better met.
Drawings
FIG. 1 is a schematic diagram of the present invention.
Fig. 2 is a schematic structural view of the stripping and feeding mechanism of the utility model.
Fig. 3 is a schematic view of another structure of the stripping and feeding mechanism of the utility model.
Fig. 4 is a schematic view showing the structure of a guide roller group according to the present invention.
Fig. 5 is a schematic structural diagram of the transfer mechanism of the present invention.
Fig. 6 is a schematic view of the material taking mechanism of the present invention.
Fig. 7 is a schematic view of the structure of the vacuum chuck of the present invention.
Fig. 8 is a schematic structural view of the stacking mechanism of the present invention.
FIG. 9 is a schematic view showing still another structure of the stacking mechanism of the present invention.
Detailed Description
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it should be understood that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments, and it should be understood that the present application is not limited to the example embodiments disclosed and described herein. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or to implicitly indicate the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more features. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Referring to fig. 1, in the embodiment of the present invention, a film stripping and stacking device is applied to a film (e.g., a bright enhancement film, a diffusion film, etc.) stripping and receiving operation before a film attaching operation of a display screen, so that films in a roll material are stripped from a release film and stacked together; it includes: the device comprises a working machine table 1, wherein a plurality of groups of stripping and feeding mechanisms 3 are arranged on the working machine table 1, and a material receiving platform 4 for receiving a diaphragm product sent out by the stripping and feeding mechanisms 3 is arranged at the discharging position of each group of stripping and feeding mechanisms 3;
still be provided with on the work board 1: the stacking mechanism 5 and the material transferring mechanism 2 are used for transferring the film products on each material receiving platform 4 from the material receiving platform 4 to the stacking mechanism 5;
in the working process, a sheet material coiled material is placed in the stripping and feeding mechanism 3, a membrane in the sheet material coiled material is stripped from a release film by the stripping and feeding mechanism 3, the membrane falls into the material receiving platform 4, and then the membrane on the material receiving platform 4 is transferred to the stacking mechanism 5 by the material transferring mechanism 2 to realize stacking;
the material transferring mechanism 2 can realize the material transferring and stacking work of a plurality of material stripping and feeding mechanisms 3.
Referring to fig. 2 to 4, further, the stripping and feeding mechanism 3 includes: a supporting vertical seat 31 installed on the working machine 1; the supporting vertical seat 31 is provided with a discharging roller 32, a receiving roller 33 and a working motor 37, and the working motor 37 is in transmission fit with the receiving roller 33 through a transmission chain structure;
a stripping knife 35 is also fixedly installed on the supporting vertical seat 31, and the stripping knife 35 is arranged at the rear end of the material receiving platform 4;
unwinding a product coiled material by an unwinding roller 32, and separating a product in the product coiled material from a release film by a stripping knife 35 after the coiled material passes through the stripping knife 35; the product enters the receiving platform 4, and the release film is rolled by the receiving roller 33.
As shown in fig. 4, further, the stripping and feeding mechanism 3 further includes: a guide roller set 39 mounted on the support vertical base 31; the guide roller group 39 includes: the mounting bracket 391, and a fixed nip roll 393 and a movable nip roll 392 arranged on the mounting bracket 391;
the fixed nip roll 393 is in transmission fit with the working motor 37;
in the feeding process of the coiled material, the coiled material passes through the gap between the fixed nip roll 393 and the movable nip roll 392, and the fixed nip roll 393 drives the coiled material to realize the material pulling effect; meanwhile, the effect of material passing and dust removing of the coiled material is achieved through the arrangement of the fixed material pressing roller 393 with viscosity.
The mounting bracket 391 is also provided with an adjusting cylinder 394 which is used for driving the movable nip roll 392 to work close to or far away from the fixed nip roll 393; so as to deal with the feeding work of the coiled materials with different thicknesses.
Further, the stripping and feeding mechanism 3 further comprises: a plurality of guide rollers 34 installed on the support stands 31; the guide roller realizes the effect of the material passing guide of the coiled material, and simultaneously realizes the tensioning of the coiled material through the guide roller 34, thereby ensuring the smooth feeding of the coiled material.
Further, the stripping and feeding mechanism 3 further comprises: the negative ion wind rod 38 is arranged on the supporting vertical seat 31 and positioned at the upper end of the stripping knife 35;
before the coiled material enters the stripping knife 35, the coiled material enters an ion radiation area of the negative ion wind rod 38; a large amount of air mass with positive and negative charges is generated by the negative ion wind rod 38, and the charges on the web in the ion radiation area passing through the negative ion wind rod 38 are neutralized.
Further, a slide rail module 36 is arranged between the lower end of the supporting vertical seat 31 in each group of stripping and feeding mechanisms 3 and the working machine table 1, and the supporting vertical seat 31 is installed on the slide rail module 36;
in the process of material changing, the supporting vertical seat 31 can be pulled out to the rear end through the sliding rail module 36 to realize the effect of material changing, so that the position arrangement of each group of material stripping and feeding mechanisms 3 on the working machine table 1 can be more compact; the integral volume of the equipment is smaller;
meanwhile, the rear end of the supporting vertical seat 31 is also provided with a pull-out handle 361 for assisting in pulling out the supporting vertical seat 31.
Referring to fig. 5 to 7, further, the material transferring mechanism 2 includes: the sliding part of the double-track type transverse linear sliding table 21 is provided with a vertical linear sliding table 22 which is vertically arranged with the transverse linear sliding table 21; a material taking mechanism 23 for realizing material taking of products is installed on the sliding part of the vertical linear sliding table 22.
As shown in fig. 6, the material taking mechanism 23 includes: a material taking frame 231 mounted on the sliding portion of the vertical linear sliding table 22;
the material taking frame 231 is provided with a sliding rail air cylinder 232, a rotating motor 233 and a vacuum chuck 234;
the sliding rail cylinder 232 is arranged on the material taking frame 231, and the rotating motor 233 is arranged on the lifting part of the sliding rail cylinder 232 and driven by the sliding rail cylinder 232 to lift; the vacuum chuck 234 is mounted on the rotating shaft of the rotating motor 233, and the rotating motor 233 drives the vacuum chuck 234 to rotate;
when the material sucking machine is used for sucking materials, the sliding rail air cylinder 232 drives the vacuum sucker 234 to descend for sucking materials, and the rotating motor 233 drives the vacuum sucker 234 to adjust the angle so as to ensure the accurate position during sucking and discharging materials.
As shown in fig. 7, the vacuum chuck 234 includes: a support base rod 235, a plurality of vacuum suction heads 238 and connecting pieces 239 corresponding to the number of the vacuum suction heads 238;
the upper end surface of the supporting seat rod 235 is provided with a T-shaped mounting groove 236 arranged along the length direction;
one end of the connecting piece 239 is provided with an installation through groove 240 arranged along the length direction of the connecting piece 239, the connecting piece 239 is matched with the T-shaped installation groove 236 through the installation through groove 240 and fixed on the supporting seat rod 235 by adopting a bolt assembly, and the vacuum suction head 238 is installed at the other end position of the connecting piece 239;
the connecting piece 239 can be adjusted at will to the mounting position and the mounting angle on the supporting seat rod 235, so that the suction processing of products with different sizes can be realized;
a coupling seat 237 for coupling with a rotation shaft of the rotating motor 233 is provided at the middle of the support seat rod 235.
Referring to fig. 7 to 8, the stacking mechanism 5 includes: a material bearing bottom plate 51 and a lifting plate 55 arranged on the material bearing bottom plate 51;
the lower end of the material bearing bottom plate 51 is provided with an electric cylinder 57 for driving the jacking plate 55 to realize upward lifting work, a guide shaft 53 for assisting the jacking plate 55 to realize lifting work and a linear bearing 56;
the linear bearing 56 is arranged on the material bearing bottom plate 51 in a penetrating way; the guide shaft 53 has a top end connected to the lift plate 55 and the other end extending downward through a linear bearing 56.
Further, the stacking mechanism 5 includes: the material bearing bottom plate 51 and four limiting rods 54, wherein the four limiting rods 54 are arranged on four sides of the jacking plate 55 in a pairwise opposite mode; a limiting space is formed among the four limiting rods 54;
the bottom of each limiting rod 54 is provided with a sliding block 52;
the material bearing bottom plate 51 is provided with sliding grooves 50 with the same number as the limiting rods 54, and the sliding blocks 52 are arranged in the sliding grooves 50 and can slide and be positioned in the sliding grooves 50;
the limiting rod 54 is abutted against the peripheral edge of the stacked membrane to limit the membrane, and the limiting rod 54 can slide and be positioned along with the sliding block 52, so that the stacking mechanism 5 can adapt to membranes with different sizes.
Furthermore, the four sides of the lifting plate 55 are provided with escape grooves 551 corresponding to the sliding grooves 50, so that the limiting rods 54 can slide into the central position of the lifting plate 55 along the sliding grooves 50, the limiting space formed between the limiting rods 54 is smaller, and the stacking mechanism 5 can adapt to smaller-sized membranes.
The working principle of the utility model is as follows:
the method comprises the steps that sheet material coiled materials to be processed are loaded into the material discharging rollers 32 of all stripping and feeding mechanisms 3 in advance, the coiled materials at the beginning are discharged and sequentially bypass the material guide roller group 39 and the stripping knives 35 through the guide rollers 34 to enter the material receiving rollers 33;
meanwhile, an electric cylinder 57 in the stacking mechanism 5 drives the jacking plate 55 to the highest position for material receiving preparation;
during processing, the receiving roller 33 and the guide roller group 39 are matched to drive the coiled material in the discharging roller 32 to be pulled out, when the coiled material passes through the stripping knife 35, the stripping knife 35 can strip a membrane in the coiled material from a release film, the membrane enters the receiving platform 4, and the release film is continuously wound by the receiving roller 33;
when the membrane is peeled off, the transverse linear sliding table 21 and the vertical linear sliding table 22 in the material transferring mechanism 2 are matched to drive the material taking mechanism 23 to the upper end of the material receiving platform 4, and after the material taking mechanism finishes the material peeling action, the sliding rail air cylinder 232 in the material taking mechanism 23 drives the vacuum chuck 234 to descend to contact with the membrane to realize material suction; then, a transverse linear sliding table 21 and a vertical linear sliding table 22 in the material transferring mechanism 2 are matched to drive the membrane to the stacking mechanism 5, and the membrane is placed in a jacking plate 55, so that the single membrane stripping, material transferring and stacking work is completed; after one material receiving work is finished, the electric cylinder 57 drives the jacking plate 55 to descend by the height of one membrane, so as to ensure that the material receiving height of each membrane is the same;
then, the material transferring mechanism 2 drives the material taking mechanism 23 to cooperate with the other group of material peeling and feeding mechanisms 3 to perform the membrane material peeling, material transferring and stacking work; and realizing reciprocating processing according to the steps.
It is further noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. The term "comprising", without further limitation, means that the element so defined is not excluded from the group consisting of additional identical elements in the process, method, article, or apparatus that comprises the element.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the application. Thus, the present application is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (10)
1. Membrane stripping and stacking equipment, comprising: the working machine is characterized in that a plurality of groups of stripping and feeding mechanisms are arranged on the working machine, and a material receiving platform for receiving a membrane product sent out by the stripping and feeding mechanisms is arranged at the discharging position of each group of stripping and feeding mechanisms;
still be provided with on the work board: the stacking mechanism and the material transferring mechanism are used for transferring the film products on the material receiving platforms to the stacking mechanism from the material receiving platforms.
2. The apparatus of claim 1, wherein the stripping and feeding mechanism comprises: a supporting vertical seat arranged on the working machine table; the supporting vertical seat is provided with a discharging roller, a receiving roller and a working motor for driving the receiving roller to rotate;
the supporting vertical seat is also fixedly provided with a stripping knife which is arranged at the rear end position of the material receiving platform.
3. The membrane stripping and stacking device according to claim 2, wherein a slide rail module is arranged between the lower end of the supporting vertical seat in each stripping and feeding mechanism and the working machine table, and the supporting vertical seat is mounted on the slide rail module.
4. The apparatus of claim 2, wherein the stripping and feeding mechanism further comprises: a guide roller set arranged on the supporting vertical seat; guide roller set includes: the mounting bracket, and a fixed nip roll and a movable nip roll which are arranged on the mounting bracket;
the fixed material pressing roller is in transmission fit with the working motor;
the mounting bracket is also provided with an adjusting cylinder for driving the movable nip roll to work close to or far away from the fixed nip roll;
shell material feeding mechanism still includes: a plurality of guide rollers are arranged on the supporting vertical seat.
5. The apparatus of claim 2, wherein the stripping and feeding mechanism further comprises: the negative ion wind rod is arranged on the supporting vertical seat and positioned at the upper end of the stripping knife.
6. The apparatus of claim 1, wherein the material transfer mechanism comprises: the sliding part of the transverse linear sliding table is provided with a vertical linear sliding table which is vertically arranged with the transverse linear sliding table; a material taking mechanism used for realizing material taking of products is installed on the sliding portion of the vertical linear sliding table.
7. The apparatus of claim 6, wherein the take-off mechanism comprises: the material taking frame is arranged on the sliding part of the vertical linear sliding table;
the material taking frame is provided with a sliding rail air cylinder, a rotating motor and a vacuum chuck;
the rotary motor is arranged on the lifting part of the sliding rail cylinder and is driven by the sliding rail cylinder to lift; the vacuum chuck is arranged on a rotating shaft of the rotating motor, and the rotating motor drives the vacuum chuck to rotate.
8. The apparatus of claim 7, wherein the vacuum chuck comprises: the vacuum suction head comprises a support seat rod, a plurality of vacuum suction heads and connecting pieces, wherein the number of the connecting pieces corresponds to that of the vacuum suction heads;
the upper end surface of the supporting seat rod is provided with a T-shaped mounting groove arranged along the length direction of the supporting seat rod;
one end of the connecting sheet is provided with an installation through groove arranged along the length direction of the connecting sheet, and the connecting sheet is matched with the T-shaped installation groove through the installation through groove and is fixed on the supporting seat rod by adopting a bolt assembly; the vacuum suction head is arranged at the other end of the connecting sheet;
the middle part of the supporting seat rod is provided with a connecting seat which is used for being connected with a rotating shaft of the rotating motor.
9. The apparatus of claim 1, wherein the stacking mechanism comprises: the lifting device comprises a material bearing bottom plate and a lifting plate arranged on the material bearing bottom plate;
the lower end of the material bearing bottom plate is provided with an electric cylinder for driving the jacking plate to realize upward lifting work, a guide shaft for assisting the jacking plate to realize the lifting work and a linear bearing;
the linear bearing is arranged on the material bearing bottom plate in a penetrating way; the top end of the guide shaft is connected with the jacking plate, and the other end of the guide shaft penetrates through the linear bearing and extends downwards.
10. The apparatus of claim 9, wherein the stacking mechanism comprises: the material bearing bottom plate and at least one pair of limiting rods are arranged, and the bottom of each limiting rod is provided with a sliding block;
the material bearing bottom plate is provided with sliding grooves with the same number as the limiting rods, and the sliding blocks are arranged in the sliding grooves and can slide and be positioned in the sliding grooves.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220062347.9U CN216861939U (en) | 2022-01-11 | 2022-01-11 | Membrane stripping and stacking equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN202220062347.9U CN216861939U (en) | 2022-01-11 | 2022-01-11 | Membrane stripping and stacking equipment |
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CN216861939U true CN216861939U (en) | 2022-07-01 |
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CN202220062347.9U Active CN216861939U (en) | 2022-01-11 | 2022-01-11 | Membrane stripping and stacking equipment |
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