CN216836063U - Single-double-panel full-automatic double-station through hole testing machine body - Google Patents
Single-double-panel full-automatic double-station through hole testing machine body Download PDFInfo
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- CN216836063U CN216836063U CN202220633174.1U CN202220633174U CN216836063U CN 216836063 U CN216836063 U CN 216836063U CN 202220633174 U CN202220633174 U CN 202220633174U CN 216836063 U CN216836063 U CN 216836063U
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Abstract
The utility model relates to a can be used to improve into the full-automatic duplex position test through-hole organism of single double-deck board of full-automatic test through-hole machine with semi-automatic test through-hole machine, be provided with first loading attachment and second loading attachment around the left part of its frame side by side, the middle part upside of frame is provided with the support table surface that is used for placing the front and back duplex position workstation, is provided with first material collecting device and second material collecting device around the right side part of frame corresponds side by side. A width adjusting mechanism used for adjusting the material positioning reference is also arranged between the first feeding device and the second feeding device on the left side part of the rack. The machine body can be matched with an existing semi-automatic testing machine or a semi-automatic through hole machine for use, the existing semi-automatic equipment resources of a factory are fully utilized, the equipment investment cost is saved, the efficiency of testing and through holes can be obviously improved, and rapid and continuous testing and through hole operation are realized. The utility model discloses only relate to the optimization of local equipment module and change, not need too much expense, can be accepted by most mills with pleasure.
Description
Technical Field
The utility model relates to a PCB circuit board detects or through-hole equipment technical field, especially relates to a can be used to improve into the full-automatic duplex position test through-hole organism of single double-sided board of full-automatic test through-hole machine with semi-automatic test through-hole machine.
Background
Circuit boards typically need to be tested after processing to ensure process quality and product yield. In order to improve the testing efficiency of circuit boards, those skilled in the art developed various circuit board testers, and the development of semi-automatic testers in the early stage has progressed to full-automatic testers in recent years.
A semi-automatic testing machine is shown in fig. 1 and generally comprises a workbench base 2 for mounting a workpiece clamp 1, wherein various control buttons 5 are generally arranged on the front side of the workbench base, a testing machine frame 3 is erected above the workbench base, a testing machine head 4 capable of automatically lifting is mounted on the testing machine frame 3, and the testing machine head is generally driven by driving components such as an air cylinder and an electric telescopic rod to move up and down. The semi-automatic through-hole machine is similar to a semi-automatic testing machine in structure, and the difference is mainly that a testing machine head is replaced by a through-hole drill bit.
A semi-automatic testing machine belongs to early equipment, a circuit board workpiece to be tested needs manual loading and unloading assistance, and although the testing efficiency is not high, the semi-automatic testing machine is still used in many factories at present. On one hand, the semi-automatic tester has simple equipment and small occupied area, can be used by being directly placed on a supporting desktop, has lower manufacturing cost and lower factory purchase cost, and is beneficial to reducing the equipment input pressure in the starting stage of a factory; on the other hand, the semi-automatic testing machine has low intelligent degree, low failure rate, less equipment failure, higher reliability and stability of the equipment and can well adapt to the testing requirements of small-batch products.
Compared with a semi-automatic testing machine, the full-automatic testing machine has the advantages that the testing efficiency can be effectively improved, the labor intensity of workers can be reduced, the disadvantages of the full-automatic testing machine also exist, for a factory, although the testing efficiency of the old semi-automatic testing machine is not high, the reliability of the full-automatic testing machine is high, the fault rate is low, the equipment input cost and the maintenance cost are low, a plurality of old machines can still be normally used even if the old semi-automatic testing machine is old, and the old semi-automatic testing machine is abandoned without being consciously conscious of the loss. Therefore, many old factories are still in use, and it is not willing to change the tester into a new full-automatic tester at much cost, but there is a strong desire to improve the testing efficiency of the semi-automatic tester. In view of the above, the present inventors have made some improved schemes for old semi-automatic testing machines in factories so as to satisfy the existing equipment resource conditions of factories and the improvement requirements of productivity and efficiency.
SUMMERY OF THE UTILITY MODEL
Based on the not enough of above-mentioned prior art, the utility model aims to provide a single double-panel full-automatic duplex position test through-hole organism, this organism can be supporting to use for current semi-automatic test machine or semi-automatic through-hole machine, and the current semi-automatic equipment resource of make full use of mill saves the equipment input cost to can show the efficiency that improves test, through-hole, realize quick continuous test, through-hole operation, can be accepted by most of mills pleased.
The technical scheme of the utility model lies in: the utility model provides a full-automatic duplex position test through-hole organism of single double-sided board, includes the frame, be provided with first loading attachment and second loading attachment around the left side of frame side by side, the middle part upside of frame is provided with the support table face that is used for placing front and back duplex position workstation, the right side of frame corresponds around being provided with first material collecting device and second material collecting device side by side.
Preferably, a width adjusting mechanism for adjusting the material positioning reference on the first feeding device and the second feeding device at the left side of the rack is further arranged between the first feeding device and the second feeding device.
Preferably, width adjustment mechanism includes first vertical reference board and the vertical reference board of second, first vertical reference board and the relative setting of the vertical reference board of second, and be provided with the actuating mechanism who is used for control and adjusts its position between two vertical reference boards, the actuating mechanism of telling includes upper and lower mounting panel, install a pair of spout that sets up in opposite directions on the upper and lower mounting panel respectively, install the rack in the spout respectively, the tip that the spout was stretched out to the rack corresponds with first, the vertical reference board of second respectively and is connected, is provided with the meshing gear between the double-phase rack that sets up relatively, and upper and lower two meshing gears establish ties through vertical rotating shaft, the hand wheel is installed to the upper end of vertical rotating shaft.
Preferably, the first and second loading devices comprise loading object tables capable of automatically lifting and a loading manipulator capable of grabbing materials.
Preferably, the first material collecting device and the second material collecting device comprise material collecting object platforms capable of automatically lifting and material collecting manipulators capable of grabbing materials.
Preferably, the front and rear double-station workbench comprises a bottom support, a belt is longitudinally arranged in the middle of the bottom support, the front and rear parts of the belt are wound on a belt pulley, and the belt is driven by a motor to move; the guide rail is installed respectively to the left and right sides of collet, and the horizontal racking has can follow the gliding slip table around the guide rail on two guide rails, the slip table upside detachably installs two at least anchor clamps that are used for placing the examination work piece that awaits measuring, the downside of slip table with the belt is connected to drive slip table reciprocating motion all around.
Preferably, the belt is longitudinally and horizontally arranged in the middle of the bottom support, and the belt is parallel to the guide rails on the left side and the right side.
Preferably, the belt is a synchronous belt, and the motor is a servo motor.
Preferably, the bottom support is a groove-shaped shell, the belt pulley and the motor are arranged at the bottom of the groove-shaped shell, and the motor penetrates through the bottom of the groove-shaped shell from bottom to top and is in transmission connection with one belt pulley.
Preferably, the number of the sliding tables is at least two, the at least two sliding tables are arranged in parallel front and back, and each sliding table can be provided with at least one workpiece clamp.
Preferably, the left and right sides of anchor clamps is provided with the installation department, be provided with the mounting hole on the installation department, the correspondence is provided with the mounting hole on the slip table, will through bolted connection anchor clamps are installed on the slip table detachablely.
The beneficial effects of the utility model reside in that: when a traditional single-station machine is used for testing a PCB or working through holes, a workpiece needs to be completely tested or the through holes are good and can be taken out before feeding of a new workpiece, the middle waiting time is long, and the traditional single-station machine belongs to the problem that the efficiency of testing or through holes is not high due to insufficient optimization of equipment. And the utility model discloses a for the supporting full-automatic organism of current semi-automatic test machine or through-hole machine, make its upgrade to full-automatic equipment, the workstation of duplex position or multistation uses around can cooperating moreover, when a station tests or the through-hole, unloading operation can be gone up in step to another/a little station to the latency between the process around effectively reducing or even eliminating is showing and is improving efficiency of software testing, realizes quick continuous test operation. Moreover, the utility model discloses only relate to the optimization of local equipment module and change, do not need too much expense, can be accepted by most mills with pleasure.
Additionally, the utility model provides a front and back duplex position workstation during operation is only the back-and-forth movement of station, compares with carousel formula station, is favorable to protecting the external data line on the two-sided PCB board and is torn when not rotated by the carousel, consequently the utility model discloses a production needs that not only is applicable to the single face PCB board still is applicable to the production needs of two-sided PCB board.
Drawings
Fig. 1 is a schematic structural diagram of a conventional semi-automatic testing machine.
Fig. 2 is a schematic perspective view of a single-double panel full-automatic double-station through hole testing machine body.
Fig. 3 is a schematic view of a structure of a single-double panel full-automatic double-station through hole testing machine body.
Fig. 4 is a schematic top view of a single-double panel full-automatic double-station through hole testing machine body.
Fig. 5 is a left side view structural diagram of a single-double panel full-automatic double-station through hole testing machine body.
Fig. 6 is a schematic perspective structure view of a front and rear double-station workbench.
Fig. 7 is a schematic structural view of the front and rear double-station workbench.
Fig. 8 is a schematic view of the use state of the front and rear double-station workbench.
Fig. 9 is a schematic perspective view of the width adjustment mechanism.
Fig. 10 is a schematic view of a state of use of the width adjustment mechanism.
Description of reference numerals: 1-a clamp 2-a workbench base 3-a test rack 4-a test head 5-a control button;
s1-a rack S2-a first feeding device S3-a second feeding device S4-a supporting table S5-a first material receiving device S6-a second material receiving device S7-a width adjusting mechanism S8-a control box;
11-bottom support 12-belt 13-belt pulley 14-motor 15-guide rail 16-sliding table 16.1-connecting part 17-clamp 17.1-mounting part;
21-a first vertical reference plate 22-a second vertical reference plate 23-an upper mounting plate and a lower mounting plate 24-a chute 25-a rack 26-a gear 27-a vertical rotating shaft 28-a hand wheel.
Detailed Description
In order to explain technical contents, structural features, and objects and effects of the present invention in detail, the following description is given in conjunction with the embodiments and the accompanying drawings.
As shown in fig. 2 to 5, the full-automatic double-station testing through-hole machine body with single panel and double panels of the present invention comprises a frame S1, wherein the frame S1 is a frame structure and is divided into a left part, a middle part and a right part.
The left side portion of frame S1 is automatic feeding district, frame S1' S left side portion is provided with first loading attachment S2 and second loading attachment S3 around side by side, first, second loading attachment respectively including the material loading objective table that can rise automatically and the material loading manipulator that can snatch the material.
The middle part of the rack S1 is a test or through hole operation area, and the upper side of the middle part of the rack S1 is provided with a supporting table surface S4 for placing the front and rear double-station workbench 10.
The right side portion of frame S1 is automatic material collecting area, the right side portion of frame S1 corresponds the front and back and is provided with first material collecting device S5 and second material collecting device S6 side by side, first, second material collecting device respectively including the receipts material objective table that can rise automatically and can snatch the material receive the material manipulator.
A width adjusting mechanism S7 for adjusting the material positioning reference of the first feeding device S2 and the second feeding device S3 is further disposed between the first feeding device S2 and the second feeding device S3 on the left side of the frame S1, and a control box S8 is further disposed on the frame S1 above the width adjusting mechanism S7.
As shown in fig. 6 to 8, the front and rear double-station workbench 10 includes a bottom support 11, a belt 12 is longitudinally arranged in the middle of the bottom support 11, the belt 12 is longitudinally and horizontally arranged in the middle of the bottom support 11, the front and rear portions of the belt 12 are wound on a belt pulley 13, the belt 12 is a synchronous belt, the belt 12 is driven by a motor 14 to move, and the motor 14 is a servo motor. The collet 11 is a groove-shaped shell, the belt pulley 13 and the motor 14 are arranged at the bottom of the groove-shaped shell, and the motor 14 penetrates through the bottom of the groove-shaped shell from bottom to top and is in transmission connection with one of the belt pulleys 13.
In this embodiment, a timing belt and a servo motor are preferably used as the power driving device, because compared with a cylinder driving mechanism, the power driving mechanism has the advantages of strong motion reliability, fast response speed, high precision, good stability and the like, and is more suitable for a full-automatic testing machine. The cylinder driving mechanism is in cooperation with the electrical control device due to the fact that air source devices are needed, control signals are easy to miss and leak in the aspect of control, control reliability is poor, and in addition, the problems that action errors are large and precision is low due to the fact that air sources are adopted to push the telescopic cylinder to stretch out and draw back are common are solved. The lead screw nut pair has high precision, but has relatively low operating speed, high assembly precision and high part cost.
The sliding table 16 is a sliding table provided with a front workpiece clamp and a rear workpiece clamp, or the sliding table 16 is provided with two sliding tables 16 which are arranged side by side in the front and the rear. In the present embodiment, the description is made by taking an example in which the two slide tables 16 are arranged in the front and rear direction and at least one work holder 17 is mounted on each slide table 16.
The left and right sides of anchor clamps 17 is provided with installation department 17.1, be provided with the mounting hole on the installation department 17.1, the corresponding mounting hole that is provided with on the slip table 16 to will through bolted connection anchor clamps 17 can be installed on slip table 16 detachablely.
As shown in fig. 8, when using as improving traditional semi-automatic test machine, can be with the workstation base replacement cost of current semi-automatic test machine the utility model provides a around duplex position workstation 10, perhaps directly will the utility model provides a around duplex position workstation 10 sets up the workstation base upside at current semi-automatic test machine to improve traditional semi-automatic test machine's efficiency of software testing. Of course, it can be understood that the utility model discloses a front and back duplex position workstation 10 is equally effective on the through-hole equipment of PCB circuit board, changes the accredited testing organization into through-hole mechanism can.
The utility model discloses a simple improvement just can realize detection efficiency's big improvement, has great practical value. Through field use statistics, the detection efficiency can be improved by times, and the effect is obvious.
As shown in fig. 9 and 10, the width adjusting mechanism S7 includes a first vertical reference plate 21 and a second vertical reference plate 22, the first vertical reference plate 21 and the second vertical reference plate 22 are disposed oppositely, and a driving mechanism for controlling and adjusting the position thereof is disposed between the two vertical reference plates, the driving mechanism includes an upper mounting plate 23 and a lower mounting plate 23, a pair of oppositely disposed sliding grooves 24 are respectively mounted on the upper mounting plate 23 and the lower mounting plate 23, racks 25 are respectively mounted in the sliding grooves 24, the ends of the racks 25 extending out of the sliding grooves are respectively connected with the first vertical reference plate and the second vertical reference plate, meshing gears 26 are disposed between the oppositely disposed racks 25, the upper and lower meshing gears 26 are connected in series through a vertical rotating shaft 27, and a hand wheel 28 is mounted at the upper end of the vertical rotating shaft 27.
In use, by turning the handwheel 28, the shaft 27 can simultaneously and simultaneously move the gears 26 and the racks 25, thereby synchronously moving the first vertical reference plate 21 and the second vertical reference plate 22 to move toward or away from each other.
The above only is the embodiment of the present invention, not limiting the scope of the present invention, all the equivalent structures or equivalent processes of the present invention are used in the specification and drawings, or directly or indirectly applied to other related technical fields, which are all included in the scope of the present invention.
Claims (10)
1. A single-double-panel full-automatic double-station through hole testing machine body comprises a rack and is characterized in that a first feeding device and a second feeding device are arranged in parallel in the front and at the back of the left side of the rack, a supporting table top used for placing a front and back double-station workbench is arranged in the middle of the rack, and a first material receiving device and a second material receiving device are arranged in parallel in the front and at the back of the right side of the rack correspondingly.
2. The full-automatic double-station through hole testing machine body with single and double panels according to claim 1, is characterized in that: and a width adjusting mechanism for adjusting the material positioning reference on the first feeding device and the second feeding device simultaneously is also arranged between the first feeding device and the second feeding device on the left side part of the rack.
3. The full-automatic double-station through hole testing machine body with single and double panels as claimed in claim 2, wherein: the width adjustment mechanism comprises a first vertical reference plate and a second vertical reference plate, the first vertical reference plate and the second vertical reference plate are arranged relatively, a driving mechanism used for controlling and adjusting the position of the first vertical reference plate and the second vertical reference plate is arranged between the two vertical reference plates, the driving mechanism comprises an upper mounting plate and a lower mounting plate, a pair of oppositely arranged sliding grooves are respectively installed on the upper mounting plate and the lower mounting plate, racks are respectively installed in the sliding grooves, the end parts of the racks extending out of the sliding grooves are respectively connected with the first vertical reference plate and the second vertical reference plate correspondingly, meshing gears are arranged between the two oppositely arranged racks, the upper meshing gears and the lower meshing gears are connected in series through a vertical rotating shaft, and a hand wheel is installed at the upper end part of the vertical rotating shaft.
4. The full-automatic double-station through hole testing machine body with single and double panels according to claim 1, is characterized in that: the first feeding device and the second feeding device comprise a feeding objective table capable of automatically lifting and a feeding manipulator capable of grabbing materials.
5. The full-automatic double-station through hole testing machine body with single and double panels according to claim 1, is characterized in that: the first material receiving device and the second material receiving device comprise material receiving object stages capable of automatically lifting and material receiving manipulators capable of grabbing materials.
6. The full-automatic double-station through hole testing machine body with single and double panels according to claim 1, is characterized in that: the front and rear double-station workbench comprises a bottom support, a belt is longitudinally arranged in the middle of the bottom support, the front and rear parts of the belt are wound on a belt pulley, and the belt is driven by a motor to move; the guide rail is installed respectively to the left and right sides of collet, and it has the gliding slip table around can following the guide rail to take on the frame transversely on two guide rails, the slip table upside is installed detachably two at least anchor clamps that are used for placing the examination work piece that awaits measuring, the downside of slip table with the belt is connected to drive slip table reciprocating motion all around.
7. The single-double panel full-automatic double-station through hole testing machine body according to claim 6, characterized in that: the belt is longitudinally and horizontally arranged in the middle of the bottom support, and the belt is parallel to the guide rails on the left side and the right side.
8. The full-automatic double-station through hole testing machine body with single and double panels as claimed in claim 6 or 7, wherein: the belt is a synchronous belt, and the motor is a servo motor.
9. The full-automatic double-station through hole testing machine body with single and double panels as claimed in claim 6, wherein: the collet is recess form casing, belt pulley and motor are installed in recess form casing bottom, the motor wears to establish in recess form casing bottom from bottom to top to be connected with one of them belt pulley transmission.
10. The full-automatic double-station through hole testing machine body with single and double panels as claimed in claim 6, wherein: the sliding tables are at least two, the at least two sliding tables are arranged in parallel front and back, and at least one workpiece clamp can be installed on each sliding table.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220633174.1U CN216836063U (en) | 2022-03-23 | 2022-03-23 | Single-double-panel full-automatic double-station through hole testing machine body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220633174.1U CN216836063U (en) | 2022-03-23 | 2022-03-23 | Single-double-panel full-automatic double-station through hole testing machine body |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216836063U true CN216836063U (en) | 2022-06-28 |
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ID=82096755
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220633174.1U Expired - Fee Related CN216836063U (en) | 2022-03-23 | 2022-03-23 | Single-double-panel full-automatic double-station through hole testing machine body |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216836063U (en) |
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2022
- 2022-03-23 CN CN202220633174.1U patent/CN216836063U/en not_active Expired - Fee Related
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Granted publication date: 20220628 |