CN216827943U - Novel online automatic oil skimming device for emulsion workshop - Google Patents

Novel online automatic oil skimming device for emulsion workshop Download PDF

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Publication number
CN216827943U
CN216827943U CN202220121615.XU CN202220121615U CN216827943U CN 216827943 U CN216827943 U CN 216827943U CN 202220121615 U CN202220121615 U CN 202220121615U CN 216827943 U CN216827943 U CN 216827943U
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emulsion
tank
oil skimming
oil
baffle
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CN202220121615.XU
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Chinese (zh)
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何延武
邓艳超
孙文朋
李伟坡
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Henan Taihong New Material Co ltd
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Henan Taihong New Material Co ltd
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Abstract

The utility model relates to a novel online automatic oil skimming device for an emulsion workshop, which comprises a box body and a baffle, wherein the baffle is in an L-shaped structure, the box body is divided into a liquid inlet area and a liquid storage area by the baffle, the bottom surface of the baffle is separated from the bottom surface of the box body, and the liquid inlet area is communicated with the liquid storage area; the top of the horizontal section of the baffle is fixedly connected with an oil skimming tank and an emulsion tank, the side surface of the oil skimming tank, which is tightly attached to the tank body, is provided with an oil outlet pipe, the side surface of the emulsion tank, which is tightly attached to the tank body, is provided with a liquid outlet pipe, the bottom surface of the emulsion tank is provided with a guide pipe, and the bottom surface of the guide pipe is away from the bottom surface of the tank body; the height of the emulsion box is greater than that of the oil skimming box. The utility model discloses set up into liquid district and stock solution district and oil skimming case and emulsion case, utilize emulsion and sump oil density different, relatively lay the separation of highly realizing sump oil and emulsion through oil skimming case, pipe, emulsion case in the stock solution district, the emulsion loss is little, realize automatic oil skimming, does benefit to the oil skimming standardization, improves oil skimming efficiency.

Description

Novel online automatic oil skimming device for emulsion workshop
Technical Field
The utility model relates to an aluminium processing hot rolling technology technical field, concretely relates to new-type emulsion workshop is automatic oil skimming device on line.
Background
The emulsion plays the effect that reduces roll wear, prevents intermetallic bonding, improves product surface quality and carry out the cooling to equipment in the hot rolling operation, need carry out the oil skimming operation in the emulsion use, and traditional oil skimming operation adopts lift boat oil skimming machine to carry out the oil skimming operation, needs the workman supplementary to carry out the oil skimming operation in emulsion workshop pit during the operation, and current oil skimming operation has following shortcoming:
1. the girder emulsion is skimmed while oil is skimmed, so that the loss is excessive;
2. manual operation is needed, the temperature in the emulsion workshop is high, the ground is slippery, the working difficulty is high, and potential safety hazards of slip falling exist;
3. after the oil skimmer is operated, a large amount of rolling crude oil needs to be added to maintain the emulsion concentration;
4. the operation steps of manual operation are high in requirement and low in efficiency.
Therefore, there is a need for an oil skimmer which can reduce the loss, and has safe operation and simple operation.
Disclosure of Invention
The utility model provides a solve above-mentioned problem, provide an online automatic oil skimming device in new-type emulsion workshop, establish and put into liquid district and stock solution district and oil skimming case and emulsion case, utilize emulsion and sump oil density difference, relatively lay the separation of highly realizing sump oil and emulsion through oil skimming case, pipe, emulsion case in the stock solution district, the emulsion loss is little, realize automatic oil skimming, does benefit to oil skimming standardization, improves oil skimming efficiency.
In order to realize the purpose, the technical scheme of the utility model is that:
a novel online automatic oil skimming device for an emulsion workshop comprises a ship type oil skimming machine and a sump oil storage box connected with the ship type oil skimming machine, wherein the automatic oil skimming device is arranged between the ship type oil skimming machine and the sump oil storage box and comprises a box body and a baffle plate, the box body is of a square structure with an open upper end and a hollow interior, the baffle plate is of an L-shaped structure and divides the box body into a liquid inlet area and a liquid storage area, the bottom surface of the baffle plate is separated from the bottom surface of the box body, and the liquid inlet area is communicated with the liquid storage area;
the top of the horizontal section of the baffle is fixedly connected with an oil skimming tank and an emulsion tank, the oil skimming tank and the tank body are combined to form a square structure with an open upper end, and the side surface of the oil skimming tank, which is tightly attached to the tank body, is provided with an oil outlet pipe;
the emulsion box and the box body are combined to form a square structure with an open upper end, a liquid outlet pipe is arranged on the side surface, which is tightly attached to the box body, of the emulsion box, a guide pipe is arranged on the bottom surface of the emulsion box, the guide pipe is a cylindrical pipe body, and a distance is reserved between the bottom surface of the guide pipe and the bottom surface of the box body;
the height of the emulsion box is greater than that of the oil skimming box.
Simple structure, utilize emulsion and sump oil density difference to realize emulsion and sump oil autosegregation through oil skimming case and emulsion case and pipe.
Furthermore, the volume of the liquid inlet area is smaller than that of the liquid storage area, a liquid inlet pipe is arranged on the side wall of the liquid inlet area, one end of the liquid inlet pipe is connected with the ship-type oil skimmer, and the other end of the liquid inlet pipe is arranged at the bottom of the liquid inlet area.
The liquid inlet pipe is an L-shaped bent pipe, the bent section is located in the liquid inlet area, the liquid level of the liquid inlet area is consistent with that of the liquid storage area, the baffle is arranged at one third of the position of the box body, and the volume of the liquid storage area is twice that of the liquid inlet area.
Further, the distance from the oil skimming tank to the upper end face of the tank body is smaller than the distance from the vertical section of the baffle to the upper end face of the tank body. The liquid level of the oil skimming tank is always lower than the baffle plate, so that the liquid is prevented from overflowing.
Furthermore, the oil skimming tank is welded and fixed with the baffle, the oil skimming tank is welded and fixed with the emulsion tank, the bottom surface of the oil skimming tank and the bottom surface of the emulsion tank are arranged at the same height, and the volume of the oil skimming tank is smaller than that of the emulsion tank.
The equipment is convenient to fix through welding, is equivalent to an integrated structure, and is convenient to move and maintain.
Furthermore, the number of the guide pipes is two, the two guide pipes are symmetrically arranged along the center line of the emulsion box, the guide pipes are fixedly welded with the emulsion box, and the height of the upper end faces of the guide pipes is lower than that of the liquid outlet pipe.
During actual operation, the emulsion amount is larger than the oil pollution amount, the two guide pipes accelerate the emulsion discharge, and the liquid overflow is avoided.
Furthermore, the oil outlet pipe and the liquid outlet pipe are arranged at the same height; the oil outlet pipe is connected with a sump oil storage tank.
The oil outlet pipe and the liquid outlet pipe are round pipes.
Through the technical scheme, the beneficial effects of the utility model are that:
1. the utility model discloses a highly being greater than the height of oil skimming case of emulsion case, the emulsion case is provided with the pipe simultaneously. During oil skimming, mixed liquid of emulsion and sump oil enters the liquid storage area, and because the two are different in density, the sump oil floats at the upper end of the emulsion, the sump oil flows out through the oil outlet pipe at the oil skimming box position, the emulsion box is higher than the oil skimming box, the sump oil cannot enter the emulsion box, the emulsion is located at the bottom of the liquid storage area, enters the emulsion box through the guide pipe under the action of pressure, and flows out of the liquid outlet pipe, and automatic oil skimming is realized.
2. The utility model discloses the distance of oil skimming case to box up end is less than the distance of baffle vertical section to box up end, and highly being greater than the height of oil skimming case of emulsion case, avoids liquid excessive when oil skimming operation.
3. The utility model discloses a box and baffle, the top fixedly connected with oil skimming tank and the emulsion case of baffle horizontal segment, baffle, box, oil skimming tank and emulsion case pass through welded fastening and be equivalent to a body structure, and the equipment of being convenient for removes, maintains.
Drawings
FIG. 1 is one of the structural schematic diagrams of the novel emulsion workshop on-line automatic oil skimming device of the present invention;
FIG. 2 is a second schematic structural diagram of the novel emulsion workshop on-line automatic oil skimming device of the present invention;
fig. 3 is a third schematic structural diagram of the novel online automatic oil skimming device for the emulsion workshop of the present invention.
The reference numbers in the drawings are as follows: 1 is a box body, 2 is a baffle plate, 3 is an oil skimming box, 4 is an emulsion box, 5 is an oil outlet pipe, 6 is a liquid outlet pipe, 7 is a liquid inlet pipe, and 8 is a guide pipe.
Detailed Description
The invention will be further explained with reference to the drawings and the detailed description below:
example 1
As shown in fig. 1-3, the novel online automatic oil skimming device for the emulsion workshop comprises a boat-type oil skimming machine and a dirty oil storage tank connected with the boat-type oil skimming machine, wherein the automatic oil skimming device is arranged between the boat-type oil skimming machine and the dirty oil storage tank and comprises a box body 1 and a baffle 2, the box body 1 is of a square structure with an open upper end and a hollow interior, the baffle 2 is of an L-shaped structure, the box body 1 is divided into a liquid inlet area and a liquid storage area by the baffle 2, the bottom surface of the baffle 2 is separated from the bottom surface of the box body 1, and the liquid inlet area is communicated with the liquid storage area;
the top of the horizontal section of the baffle 2 is fixedly connected with an oil skimming tank 3 and an emulsion tank 4, the oil skimming tank 3 and the tank body 1 are combined to form a square structure with an open upper end, and the side surface of the oil skimming tank 3 tightly attached to the tank body 1 is provided with an oil outlet pipe 5;
the emulsion box 4 and the box body 1 are combined to form a square structure with an open upper end, a liquid outlet pipe 6 is arranged on the side surface, close to the box body 1, of the emulsion box 4, a guide pipe 8 is arranged on the bottom surface of the emulsion box 4, the guide pipe 8 is a cylindrical pipe body, and a distance is reserved between the bottom surface of the guide pipe 8 and the bottom surface of the box body 1;
the height of the emulsion tank 4 is greater than the height of the skimmer tank 3.
The utility model discloses, set up automatic oil skimming device between ship formula oil skimming machine and sump oil storage box, utilize liquid pressure and the different density physics relations of emulsion and sump oil, through setting up 4 position differences of oil skimming tank 3 and emulsion case, combine oil skimming tank 3 and 4 volumes of emulsion case etc. realize automatic oil skimming, it is little to improve oil skimming efficiency and emulsion loss, and the security is high.
As an implementation mode, the volume of the liquid inlet area is smaller than that of the liquid storage area, a liquid inlet pipe 7 is arranged on the side wall of the liquid inlet area, one end of the liquid inlet pipe 7 is connected with the ship type oil skimmer, and the other end of the liquid inlet pipe is arranged at the bottom of the liquid inlet area.
As an implementation mode, the distance from the oil skimming box 3 to the upper end face of the box body 1 is smaller than the distance from the vertical section of the baffle plate 2 to the upper end face of the box body 1.
As an implementation mode, the oil skimmer box 3 is welded and fixed with the baffle 2, the oil skimmer box 3 is welded and fixed with the emulsion box 4, the bottom surface of the oil skimmer box 3 and the bottom surface of the emulsion box 4 are arranged at the same height, and the volume of the oil skimmer box 3 is smaller than that of the emulsion box 4.
As an implementation mode, the number of the guide pipes 8 is two, the two guide pipes 8 are symmetrically arranged along the center line of the emulsion box 4, the guide pipes 8 are fixedly welded with the emulsion box 4, and the upper end faces of the guide pipes 8 are lower than the liquid outlet pipe 6.
As an implementation mode, the oil outlet pipe 5 and the liquid outlet pipe 6 are arranged at the same height;
the oil outlet pipe 5 is connected with a sump oil storage tank.
As shown in fig. 3, the upper end surface of the oil skimming tank 3 is lower than the upper end surface of the vertical section of the baffle 2, the upper end surface of the tank body 1 and the upper end surface of the emulsion tank 4,
during operation as shown in fig. 2, the mixed liquid of dirty oil and emulsion enters the tank body 1 through the liquid inlet pipe 7, flows into the liquid storage area (marked with the number b in the figure) from the liquid inlet area (marked with the number a in the figure) at the lower end of the baffle 2, the liquid levels of the liquid inlet area and the liquid storage area are at the same height under the influence of atmospheric pressure, when the liquid level of the tank body 1 reaches the position of the oil skimming tank 3, the dirty oil is injected into the oil skimming tank 3 because the dirty oil is at the upper end of the emulsion, and when the storage amount of the dirty oil reaches the position of the oil outlet pipe 5, the mixed liquid automatically flows to the dirty oil storage tank;
because the oil skimming tank 3 and the emulsion tank 4 are positioned at the same height, when dirty oil is injected into the oil skimming tank 3, emulsion influenced by hydraulic pressure enters the emulsion tank 4 through the guide pipe 8, and when the emulsion storage amount reaches the position of the liquid outlet pipe 6, the emulsion automatically flows out for subsequent circulating operation;
at the moment, as the density of dirty oil is lower than that of emulsion, the dirty oil floats at the upper end of the emulsion, only dirty oil exists in the oil skimming tank 3, the emulsion is at the lower part of the tank body 1 and is influenced by the increase of the liquid level of the tank body 1 and the hydraulic pressure, the emulsion overflows to the emulsion tank 4, only the emulsion exists in the emulsion tank 4, and the height of the oil skimming tank 3 is lower than that of the emulsion tank 4, so that the dirty oil cannot flow into the emulsion tank 4; meanwhile, the bottom surfaces of the oil skimming tank 3 and the emulsion tank 4 are at the same height, the higher the liquid level of the tank body 1 is, the faster the flow rates of the oil outlet pipe 5 and the liquid outlet pipe 6 are, and emulsion cannot enter the oil skimming tank 3 during operation.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and not intended to limit the scope of the present invention, so that equivalent changes or modifications made by the structure, features and principles of the present invention should be included in the claims of the present invention.

Claims (6)

1. The novel online automatic oil skimming device for the emulsion workshop comprises a ship type oil skimming machine and a dirty oil storage box connected with the ship type oil skimming machine, and is characterized in that the automatic oil skimming device is arranged between the ship type oil skimming machine and the dirty oil storage box and comprises a box body (1) and a baffle (2), the box body (1) is of a square structure with an open upper end and a hollow interior, the baffle (2) is of an L-shaped structure, the box body (1) is divided into a liquid inlet area and a liquid storage area by the baffle (2), the bottom surface of the baffle (2) is spaced from the bottom surface of the box body (1), and the liquid inlet area is communicated with the liquid storage area;
the top of the horizontal section of the baffle (2) is fixedly connected with an oil skimming tank (3) and an emulsion tank (4), the oil skimming tank (3) and the tank body (1) are combined to form a square structure with an open upper end, and an oil outlet pipe (5) is arranged on the side surface of the oil skimming tank (3) tightly attached to the tank body (1);
the milk box (4) and the box body (1) are combined to form a square structure with an opening at the upper end, a liquid outlet pipe (6) is arranged on the side surface, which is tightly attached to the box body (1), of the milk box (4), a guide pipe (8) is arranged on the bottom surface of the milk box (4), the guide pipe (8) is a cylindrical pipe body, and a distance is reserved between the bottom surface of the guide pipe (8) and the bottom surface of the box body (1);
the height of the emulsion tank (4) is greater than that of the oil skimming tank (3).
2. The novel emulsion workshop online automatic oil skimming device as claimed in claim 1, wherein the volume of the liquid inlet area is smaller than that of the liquid storage area, a liquid inlet pipe (7) is arranged on the side wall of the liquid inlet area, one end of the liquid inlet pipe (7) is connected with the ship-type oil skimming machine, and the other end of the liquid inlet pipe is arranged at the bottom of the liquid inlet area.
3. The novel emulsion workshop online automatic oil skimming device as claimed in claim 1, wherein the distance from the oil skimming tank (3) to the upper end face of the tank body (1) is smaller than the distance from the vertical section of the baffle plate (2) to the upper end face of the tank body (1).
4. The novel online automatic oil skimming device for the emulsion workshop as claimed in claim 1, wherein the oil skimming tank (3) is welded and fixed with the baffle (2), the oil skimming tank (3) is welded and fixed with the emulsion tank (4), and the bottom surface of the oil skimming tank (3) and the bottom surface of the emulsion tank (4) are arranged at the same height.
5. The novel emulsion workshop online automatic oil skimming device as claimed in claim 1, wherein the number of the guide pipes (8) is two, the two guide pipes (8) are symmetrically arranged along the center line of the emulsion tank (4), and the guide pipes (8) are welded and fixed with the emulsion tank (4).
6. The novel emulsion workshop on-line automatic oil skimming device according to claim 1, characterized in that the oil outlet pipe (5) and the liquid outlet pipe (6) are arranged at the same height;
the oil outlet pipe (5) is connected with a sump oil storage tank.
CN202220121615.XU 2022-01-18 2022-01-18 Novel online automatic oil skimming device for emulsion workshop Active CN216827943U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202220121615.XU CN216827943U (en) 2022-01-18 2022-01-18 Novel online automatic oil skimming device for emulsion workshop

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202220121615.XU CN216827943U (en) 2022-01-18 2022-01-18 Novel online automatic oil skimming device for emulsion workshop

Publications (1)

Publication Number Publication Date
CN216827943U true CN216827943U (en) 2022-06-28

Family

ID=82085197

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202220121615.XU Active CN216827943U (en) 2022-01-18 2022-01-18 Novel online automatic oil skimming device for emulsion workshop

Country Status (1)

Country Link
CN (1) CN216827943U (en)

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