CN216802968U - Full-automatic axisymmetric body special-shaped polishing machine and polishing assembly line - Google Patents
Full-automatic axisymmetric body special-shaped polishing machine and polishing assembly line Download PDFInfo
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- CN216802968U CN216802968U CN202220085410.0U CN202220085410U CN216802968U CN 216802968 U CN216802968 U CN 216802968U CN 202220085410 U CN202220085410 U CN 202220085410U CN 216802968 U CN216802968 U CN 216802968U
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- 238000005498 polishing Methods 0.000 title claims abstract description 93
- 239000000463 material Substances 0.000 claims abstract description 50
- 238000007599 discharging Methods 0.000 claims abstract description 19
- 238000003860 storage Methods 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims description 28
- 230000001681 protective effect Effects 0.000 claims description 9
- 206010066054 Dysmorphism Diseases 0.000 claims 2
- 238000004519 manufacturing process Methods 0.000 abstract description 15
- 230000009471 action Effects 0.000 abstract description 11
- 238000005265 energy consumption Methods 0.000 abstract 1
- 230000033764 rhythmic process Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 4
- 229920000742 Cotton Polymers 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000004744 fabric Substances 0.000 description 3
- 238000007517 polishing process Methods 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 238000004321 preservation Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000012634 fragment Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 206010035653 pneumoconiosis Diseases 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
- 230000007704 transition Effects 0.000 description 1
- 238000004018 waxing Methods 0.000 description 1
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Abstract
The utility model discloses a full-automatic axisymmetric body special-shaped polishing machine, which belongs to the technical field of polishing machines and comprises a polishing machine body, wherein the polishing machine body comprises a front-back moving shaft, a left-right moving shaft, a force control device, a rotating shaft group, a workpiece rotating shaft group, a polishing wheel group, an automatic feeding platform and a shell, and the automatic feeding platform consists of a material storage frame, a feeding bracket, a feeding platform upper-lower air cylinder, a feeding platform pushing air cylinder and a discharging frame; according to the scheme, the feeding and discharging time is shortened to be similar to the material taking and discharging time of a polishing worker, so that the production rhythm is improved, the action time of feeding and discharging materials by a mechanical arm is saved, the production efficiency is greatly improved, the productivity is improved, the manufacturing cost of a machine is reduced, the energy consumption of the whole assembly line is reduced, and the polishing machine is environment-friendly, economical and efficient; the scheme also saves the cup clamping action of the manipulator, and can prevent the manipulator from falling down and other faults.
Description
Technical Field
The utility model relates to the technical field of polishing machines, in particular to a full-automatic axisymmetric body special-shaped polishing machine and a polishing production line.
Background
Polishing machines, also known as sanders, are often used for mechanical grinding, polishing and waxing. The polishing wheel is driven by the motor to rotate at a high speed, and the polishing wheel and a polishing agent act together to rub the surface to be polished, so that the aims of removing paint surface pollution, an oxide layer and shallow marks can be fulfilled. At present, in the production of the heat preservation cup, the surface of the heat preservation cup has more burrs and unevenness. Meanwhile, more importantly, metal oxidation can occur in the processing process of the previous procedure, and if polishing treatment is not carried out, the vacuum cup cannot be painted to achieve the effect of beautifying the appearance, so that the polishing operation is carried out on the surface of the vacuum cup in the processing process of the vacuum cup, and the surface of the vacuum cup is ensured to achieve the required effect. Most of the appearance polishing of the vacuum cup is finished manually. The polishing workshop has the disadvantages of large dust, large noise, severe environment, overlong manual polishing time and easy occurrence of pneumoconiosis of operators.
At present, the single-station and multi-station special-shaped vacuum cup polishing machine and the production line can stably realize the external polishing of the vacuum cup, but the feeding part is completed by manual work or the matching of a mechanical arm, and the purpose of full-automatic polishing can be realized on the polishing production line consisting of a single-station machine and the mechanical arm. But compared with manual polishing action, because the action of feeding and discharging of one set of mechanical arm is added, the beat is still slower than the action of manual polishing, the polishing efficiency is relatively low, and the production cost is also higher.
Therefore, it is necessary to provide a fully automatic axisymmetric body profile polishing machine to solve the above technical problems.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a full-automatic axisymmetric body special-shaped polishing machine and a polishing production line so as to solve the technical problem.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a full-automatic axisymmetric body special-shaped polishing machine comprises a polishing machine body, wherein the polishing machine body comprises a front and rear moving shaft, a left and right moving shaft, a force control device, a rotating shaft group, a workpiece rotating shaft group, a polishing wheel group, an automatic feeding platform and a shell, the automatic feeding platform is installed above the workpiece rotating shaft group and matched with the workpiece rotating shaft group, the polishing wheel group mainly comprises a sand separating belt wheel, a cloth wheel and a cotton wheel, and the polishing wheel group is driven by a motor to rotate around the axis of the polishing wheel group;
the automatic feeding platform consists of a storage frame, a feeding bracket, a feeding platform upper and lower air cylinder, a feeding platform pushing air cylinder and a discharging frame, wherein the feeding platform upper and lower air cylinder and the feeding platform pushing air cylinder are both connected with the feeding bracket in a matched mode, and the discharging frame is located below the workpiece rotating shaft group.
Furthermore, the workpiece rotating shaft group comprises a main shaft rotating device and a workpiece clamping device, the main shaft rotating device comprises a main shaft and a motor for driving the main shaft to rotate, the workpiece clamping device comprises a clamping cylinder, the main shaft and the clamping cylinder are respectively positioned on two sides of the feeding bracket, and the blanking frame is positioned below an axis formed by the axes of the main shaft and the clamping cylinder.
Further, the workpiece rotating shaft group is positioned above the rotating shaft group, the rotating shaft group is positioned above the force control device, and the force control device is arranged on the front-back moving shaft and the left-right moving shaft.
Furthermore, the front-back moving shaft and the left-right moving shaft are respectively driven by corresponding servo motors to move in the front-back direction or the left-right direction, and the rotating shaft group is driven by the corresponding servo motors to rotate.
Further, the polishing machine body is further provided with a protective cover and a dust collecting device, the protective cover wraps the upper portion of the polishing wheel set and the rear portion of the polishing wheel set, the dust collecting device is provided with a dust collecting funnel and a dust collecting opening, and the dust collecting funnel and the dust collecting opening are respectively located below and behind the polishing wheel set.
Further, burnishing machine body outside still is equipped with material loading assembly line and unloading assembly line, be provided with material loading assembly line material frame and connect the material frame on material loading assembly line and the unloading assembly line respectively, material loading assembly line material frame corresponds the cooperation with the storage frame, connect material frame and unloading frame to correspond the cooperation.
Further, install the operation box on the burnishing machine body, be equipped with a plurality of operating button and man-machine dialogue subassembly on the operation box, man-machine dialogue subassembly is including display, mouse, button and electron hand wheel.
A full-automatic axisymmetric body special-shaped polishing assembly line comprises a full-automatic axisymmetric body special-shaped polishing machine.
Compared with the prior art, the utility model has the advantages that:
1. this scheme is through shortening last unloading time to get to put the material time similar with the burnishing worker, has improved the production beat, has saved the action time of unloading on the manipulator, has greatly improved the efficiency of production, and not only the productivity improves, and the manufacturing cost of machine descends, has still reduced the power consumption of whole assembly line, environmental protection and economy and high efficiency.
2. The feeding and discharging mechanical arm and the middle transition platform in the original assembly line are omitted, operation is simpler and more convenient, equipment weight is reduced, the manufacturing cost of machinery is greatly reduced, machining is more energy-saving and efficient, and the design structure is simple and economical.
3. The action time of unloading on the manipulator has been saved to this scheme, as long as material loading platform promotes the cylinder and just can realize the material loading, and the material loading action is simplified, makes the takt time of assembly line higher more fast, can be about as much with the action time of artifical polishing, can reach completely and replace artificial purpose.
4. This scheme has still reduced because of the manipulator presss from both sides the cup phenomenon that falls that produces when putting the cup, has saved the double-layered cup action of manipulator, can prevent that the manipulator from falling the production of trouble such as cup.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is an enlarged schematic view of the structure at A in FIG. 1;
FIG. 3 is a schematic view of the automatic feeding platform and the workpiece rotating shaft set from other perspective;
FIG. 4 is a schematic diagram of a simplex bit pipeline according to the present invention;
FIG. 5 is an enlarged view of the structure at B in FIG. 3;
fig. 6 is a schematic view of a multi-station assembly line structure of the present invention.
The reference numbers in the figures illustrate:
1. a polishing machine body; 2. a forward and backward movement shaft; 3. a left and right movement shaft; 4. a force control device; 5. a rotation shaft group; 6. a workpiece rotating shaft group; 601. a main shaft; 602. a clamping cylinder; 7. polishing the wheel set; 8. an automatic feeding platform; 801. a material storage frame; 802. a feeding bracket; 803. a feeding platform upper cylinder and a feeding platform lower cylinder; 804. the feeding platform pushes the cylinder; 805. a blanking frame; 9. a housing; 10. a protective cover; 11. a dust collecting device; 12. a material loading line; 13. a blanking production line; 14. a material frame of the material loading assembly line; 15. a material receiving frame; 16. the button is operated.
Detailed Description
The first embodiment is as follows:
referring to fig. 1-5, a full-automatic axisymmetric body special-shaped polishing machine comprises a polishing machine body 1, wherein the polishing machine body 1 comprises a front moving shaft 2, a rear moving shaft 2, a left moving shaft 3, a right moving shaft 3, a force control device 4, a rotating shaft group 5, a workpiece rotating shaft group 6, a polishing wheel group 7, an automatic feeding platform 8 and a shell 9, the shell 9 can enclose the rear polishing wheel group 7 (a sand belt wheel or a cloth wheel or a cotton wheel) and a moving part, so that the safe operation of the machine is ensured, the automatic feeding platform 8 is arranged above the workpiece rotating shaft group 6 and is matched with the workpiece rotating shaft group 6, the type of the polishing wheel group 7 mainly comprises a sand belt wheel, a cloth wheel and a cotton wheel, and the polishing wheel group 7 is driven by a motor to rotate around the axis of the polishing wheel group 7;
the automatic feeding platform 8 is composed of a material storage frame 801, a feeding bracket 802, a feeding platform up-down cylinder 803, a feeding platform pushing cylinder 804 and a discharging frame 805, the feeding platform up-down cylinder 803 and the feeding platform pushing cylinder 804 are both connected with the feeding bracket 802 in a matched mode, and the discharging frame 805 is located below the workpiece rotating shaft group 6. When the automatic feeding device is used, a plurality of workpieces can be stored in the material storage frame 801, the machine places the workpieces on the feeding bracket 802 at a material taking position, the feeding platform pushes the air cylinder 804 and the feeding platform up-down air cylinder 803 to push the feeding bracket 802 and the workpieces to the material taking position together, then the workpieces are clamped through the workpiece rotating shaft group 6, the feeding platform up-down air cylinder 803 moves the feeding bracket 802 down to a non-interference position, then the feeding platform pushes the air cylinder 804 to return the feeding bracket 802 to the material taking position, and the feeding platform up-down air cylinder 803 moves simultaneously to move the feeding bracket 802 up to the material taking position. The machine can be started to drive the workpiece to rotate through the workpiece rotating shaft group 6, and the polishing wheel group 7 is used for polishing. After the polishing of the workpiece, when the machine is retracted to the loading/unloading position, the workpiece is released by the workpiece rotating shaft group 6, and then falls into the unloading frame 805, and then flows to the next station. The process is circulated in such a way, and the rapid and automatic feeding and discharging processing can be realized.
Referring to fig. 2-3, the workpiece rotation axis set 6 is composed of a spindle rotation device and a workpiece clamping device, the spindle rotation device includes a spindle 601 and a motor for driving the spindle 601 to rotate, the workpiece is driven by the spindle 601 to rotate, the workpiece clamping device includes a clamping cylinder 602, the spindle 601 and the clamping cylinder 602 are respectively located at two sides of the feeding bracket 802, the blanking frame 805 is located below an axis formed by axes of the spindle 601 and the clamping cylinder 602, and the middle workpiece is clamped and fixed by the spindle 601 and the clamping cylinder 602. During feeding, the feeding bracket 802 is driven to the lower part of the axis formed by the axes of the spindle 601 and the clamping cylinder 602 by the feeding platform up-down cylinder 803 and the feeding platform pushing cylinder 804, and after feeding is finished, the feeding bracket 802 is moved to the initial position by the feeding platform up-down cylinder 803 and the feeding platform pushing cylinder 804 to be matched with the material storage frame 801 to receive a workpiece.
Referring to fig. 1-2 and 5, the workpiece turning axis group 6 is located above the turning axis group 5, and the entire workpiece turning axis group 6 is placed on the turning axis group 5, so that three hundred and sixty degrees of turning motion of the workpiece turning axis group 6 can be realized. The rotating shaft group 5 is positioned above the force control device 4, so that the stress of the polishing point of the cup body can be always constant no matter the cup body rotates to any angle. The force control device 4 is mounted on the front and rear moving shaft 2 and the left and right moving shaft 3, so that the force control device 4, the rotating shaft group 5 and the workpiece rotating shaft group 6 can move in the front and rear and left and right directions, namely, the X and Y directions, thereby forming a processing path of the cup workpiece and controlling the stress during polishing the workpiece. The front and rear moving shaft 2 and the left and right moving shaft 3 are respectively driven by corresponding servo motors to move in the front and rear direction or the left and right direction, and the rotating shaft group 6 is driven by the corresponding servo motors to rotate, so that the front and rear moving shaft 2, the left and right moving shaft 3 and the rotating shaft group 5 can realize numerical control motion, and the polishing track of a workpiece can be accurately controlled in real time.
Please refer to fig. 1 and 4, the polishing machine body 1 further comprises a protective cover 10 and a dust collecting device 11, the protective cover 10 wraps the upper part and the rear part of the polishing wheel set 7, the dust collecting device 11 comprises a dust collecting funnel and a dust collecting port, the dust collecting funnel and the dust collecting port are respectively located below and behind the polishing wheel set, the polishing operation can be well protected by the protective cover 10 and the dust collecting device 11, the protective cover 1 can greatly avoid the dust fragments formed by polishing from splashing around, the dust collecting device 11 can timely suck away the dust formed by polishing, and prevent the dust from floating around, the dust collecting pipeline or the dust collecting equipment of a factory is combined, the dust can be collected and effectively processed, and the environment pollution is avoided. An operation box is installed on the polishing machine body 1, a plurality of operation buttons 16 and a man-machine assembly are arranged on the operation box, and the man-machine conversation assembly comprises a display, a mouse, buttons and an electronic hand wheel. The device can be subjected to motion processing and debugging operation through the operation buttons 16 and the operation box. The characteristics that CNC program was compiled to original design burnishing machine teaching formula have been reserved, easily learn easily with easy operation, can realize action such as tool setting, teaching through man-machine component.
Referring to fig. 4, a feeding assembly line 12 and a discharging assembly line 13 are further arranged outside the polishing machine body 1, a feeding assembly line material frame 14 and a material receiving frame 15 are respectively arranged on the feeding assembly line 12 and the discharging assembly line 13, the feeding assembly line material frame 14 and the material storage frame 801 are correspondingly matched, and the material receiving frame 15 and the discharging frame 805 are correspondingly matched.
Referring to fig. 6, a full-automatic axisymmetric body profile polishing line includes a full-automatic axisymmetric body profile polishing machine. The full-automatic axisymmetric body special-shaped polishing assembly line can be composed of 1-n full-automatic axisymmetric special-shaped polishing machines, a feeding assembly line 12 and a discharging assembly line 13, and the number of the assembly lines can be determined according to the polishing process of cup workpieces. As shown in FIG. 6, the blanking assembly line 13 of the previous station is directly butted with the feeding assembly line 12 of the next station, and the structure is simple and the installation is convenient.
The working principle is as follows: when the polishing machine is used, when workpieces are polished, a plurality of workpieces can be stored in the storage frame 801, the machine places the workpieces on the feeding bracket 802 at the material taking position, the feeding platform pushes the air cylinder 804 to push the feeding bracket 802 and the workpieces to the material feeding position, and then the clamping air cylinder 602 of the workpiece rotating shaft group 6 acts to clamp the workpieces on the main shaft 601 to prepare for processing. After a workpiece is clamped through the matching of the clamping cylinder 602 and the spindle 601, the feeding platform up-down cylinder 803 moves the feeding bracket 802 down to a non-interference position, then the feeding platform pushes the cylinder 804 to move, the feeding bracket 802 is returned to a material taking position, and the feeding platform up-down cylinder 803 simultaneously moves to move the feeding bracket 802 up to a material taking position. When the feeding bracket 802 leaves and does not interfere with the rotation of the workpiece driven by the main shaft 601, the machine can start the rotation of the main shaft 601, and starts the polishing process through the polishing wheel set 7. After the polishing process of the workpiece is finished, when the machine is retreated to the loading and unloading position, the clamping cylinder 602 of the workpiece rotating shaft group 6 is loosened, the workpiece falls into the unloading frame 805, and then slides onto the unloading assembly line 13 to flow to the next station. Meanwhile, the material frame baffle of the material feeding assembly line 12 is moved away, and workpieces stored in the material frame of the material feeding assembly line 12 are placed into the material storage frame 801 of the automatic material feeding platform 8. The process is circulated in such a way, and the rapid and automatic feeding and discharging processing can be realized.
The above-mentioned embodiments and the accompanying drawings are only for illustrating the technical solutions and effects of the present invention, and are not to be construed as limiting the present invention. It is to be understood that those skilled in the art can modify and change the above-described embodiments without departing from the technical spirit and scope of the present invention as defined in the appended claims.
Claims (8)
1. The utility model provides a full-automatic axisymmetric body dysmorphism burnishing machine, includes the burnishing machine body, its characterized in that: the polishing machine body comprises a front and rear moving shaft, a left and right moving shaft, a force control device, a rotating shaft group, a workpiece rotating shaft group, a polishing wheel group, an automatic feeding platform and a shell, wherein the automatic feeding platform is arranged above the workpiece rotating shaft group and matched with the workpiece rotating shaft group;
the automatic feeding platform consists of a storage frame, a feeding bracket, a feeding platform upper and lower air cylinder, a feeding platform pushing air cylinder and a discharging frame, wherein the feeding platform upper and lower air cylinder and the feeding platform pushing air cylinder are both connected with the feeding bracket in a matched mode, and the discharging frame is located below the workpiece rotating shaft group.
2. The full-automatic axisymmetric body profile polishing machine of claim 1, wherein: the workpiece rotating shaft group is composed of a main shaft rotating device and a workpiece clamping device, the main shaft rotating device comprises a main shaft and a motor for driving the main shaft to rotate, the workpiece clamping device comprises a clamping cylinder, the main shaft and the clamping cylinder are respectively located on two sides of the feeding bracket, and the discharging frame is located below an axis formed by the axes of the main shaft and the clamping cylinder.
3. The full-automatic axisymmetric body profile polishing machine of claim 2, wherein: the workpiece rotating shaft group is positioned above the rotating shaft group, the rotating shaft group is positioned above the force control device, and the force control device is arranged on the front and rear moving shaft and the left and right moving shaft.
4. The fully automatic axisymmetric body profile polishing machine of claim 3, wherein: the front and rear moving shafts and the left and right moving shafts are respectively driven by corresponding servo motors to move in the front and rear direction or in the left and right direction, and the rotating shaft group is driven by the corresponding servo motors to rotate.
5. The full-automatic axisymmetric body profile polishing machine of claim 4, wherein: the polishing machine body is characterized by further comprising a protective cover and a dust collecting device, the protective cover wraps the upper portion of the polishing wheel set and the rear portion of the polishing wheel set, the dust collecting device comprises a dust collecting funnel and a dust collecting opening, and the dust collecting funnel and the dust collecting opening are located below and behind the polishing wheel set respectively.
6. The full-automatic axisymmetric body profile polishing machine of claim 5, wherein: burnishing machine body outside still is equipped with material loading assembly line and unloading assembly line, be provided with material loading assembly line material frame and connect the material frame on material loading assembly line and the unloading assembly line respectively, material loading assembly line material frame corresponds the cooperation with the storage frame, connect material frame and unloading frame to correspond the cooperation.
7. The full-automatic axisymmetric body profile polishing machine of claim 1, wherein: the polishing machine is characterized in that an operation box is installed on the polishing machine body, a plurality of operation buttons and a man-machine conversation assembly are arranged on the operation box, and the man-machine conversation assembly comprises a display, a mouse, buttons and an electronic hand wheel.
8. The utility model provides a full-automatic axisymmetric body dysmorphism polishing assembly line which characterized in that: comprising a fully automatic axisymmetric body profile polisher according to any one of claims 1-7.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220085410.0U CN216802968U (en) | 2022-01-13 | 2022-01-13 | Full-automatic axisymmetric body special-shaped polishing machine and polishing assembly line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220085410.0U CN216802968U (en) | 2022-01-13 | 2022-01-13 | Full-automatic axisymmetric body special-shaped polishing machine and polishing assembly line |
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| Publication Number | Publication Date |
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| CN216802968U true CN216802968U (en) | 2022-06-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220085410.0U Active CN216802968U (en) | 2022-01-13 | 2022-01-13 | Full-automatic axisymmetric body special-shaped polishing machine and polishing assembly line |
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| CN (1) | CN216802968U (en) |
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- 2022-01-13 CN CN202220085410.0U patent/CN216802968U/en active Active
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Effective date of registration: 20231128 Address after: Room 406, 4th Floor, Building A2, Zone A, Zhejiang University Network New Technology Industry Incubation Park, south of Jinyi Expressway, Tangya Town, Jindong District, Jinhua City, Zhejiang Province, 321000 Patentee after: Huazhixiang Technology (Zhejiang Jinhua) Co.,Ltd. Address before: 200237 901, No. 1, Lane 698, Hongmei South Road, Xuhui District, Shanghai Patentee before: Shanghai jiezhixiang Intelligent Equipment Co.,Ltd. |