CN216780871U - Special-shaped T-shaped rib welding equipment - Google Patents
Special-shaped T-shaped rib welding equipment Download PDFInfo
- Publication number
- CN216780871U CN216780871U CN202220199558.7U CN202220199558U CN216780871U CN 216780871 U CN216780871 U CN 216780871U CN 202220199558 U CN202220199558 U CN 202220199558U CN 216780871 U CN216780871 U CN 216780871U
- Authority
- CN
- China
- Prior art keywords
- shaped
- automatic
- arm
- main frame
- steel structure
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model relates to special-shaped T-shaped rib welding equipment which comprises an automatic welding mechanism and a pair of automatic turnover mechanisms, wherein the automatic welding mechanism is arranged on the welding mechanism; the pair of automatic turning-over mechanisms are symmetrically arranged at two sides of the automatic welding mechanism; automatic weld mechanism includes: a mechanical arm, a welding gun and a two-axis moving mechanism; the mechanical arm is arranged on the two-axis moving mechanism; a welding gun is arranged at the tail end of the mechanical arm; the automatic turning-over mechanism comprises: a steel structure main frame and a turnover arm; the overturning arm is vertical to the length direction of the steel structure main frame; one side of the turnover arm close to the automatic welding mechanism is connected with the steel structure main frame; each overturning arm is provided with two groups of supporting components in a sliding manner; the bottom of the turning arm is hinged with one end of a connecting rod, and the other end of the connecting rod is hinged with the inner bottom surface of the steel structure main frame. A turnover cylinder is arranged in the steel structure main frame; the cylinder body of upset cylinder is connected with the steel construction body frame, and the telescopic link swing joint of upset cylinder is on the connecting rod. Effectively solve traditional manual operation danger, the degree of difficulty is not enough greatly to liberation labour improves automated production degree.
Description
Technical Field
The utility model relates to the technical field of automatic welding equipment, in particular to special-shaped T-shaped rib welding equipment.
Background
The cross section of the T-shaped rib is T-shaped; the T-shaped rib can be arc-shaped or shaped in other shapes. Aiming at the welding of the circular T-shaped ribs, the circular T-shaped ribs are generally equally divided into 1/4 sections for welding, and arc-shaped sections are welded; at present, the welding operation of the T-shaped ribs is performed through manual welding, time and labor are wasted, manual operation is dangerous and difficult, and the automation level is low.
In addition, a considerable number of stacking plates are welded on a fixing frame, a flange plate and a web plate in advance in 1/4 circles of T-shaped ribs in general welding, then the stacking plates are fixed by wedge blocks, the flange plate and the web plate are prevented from deforming and warping after encountering high temperature, the stacking plates are cut off by a gas cutting machine after the welding is finished, then the cut-off residues are polished and leveled, the whole process is complex, and the forming quality of the T-shaped ribs is difficult to guarantee and control.
SUMMERY OF THE UTILITY MODEL
The special-shaped T-shaped rib welding equipment mainly solves the technical problems that manual welding is adopted for welding special-shaped T-shaped ribs in the prior art, time and labor are wasted, and the like, and effectively overcomes the defects that traditional manual operation is dangerous, difficult and the like, so that labor force is liberated, and the automatic production degree is improved.
The utility model provides special-shaped T-shaped rib welding equipment which comprises an automatic welding mechanism and a pair of automatic turnover mechanisms, wherein the automatic welding mechanism is arranged on the welding mechanism; the pair of automatic turning-over mechanisms are symmetrically arranged at two sides of the automatic welding mechanism;
the automatic welding mechanism includes: a mechanical arm, a welding gun and a two-axis moving mechanism; the mechanical arm is arranged on the two-axis moving mechanism; a welding gun is arranged at the tail end of the mechanical arm;
the automatic turnover mechanism comprises: the steel structure main frame and a plurality of overturning arms are arranged on the steel structure main frame in parallel; the overturning arm is vertical to the length direction of the steel structure main frame; one side of the turnover arm close to the automatic welding mechanism is connected with the steel structure main frame through a first rotating shaft; each overturning arm is provided with two groups of supporting components in a sliding manner; the bottom of the turnover arm is hinged with one end of a connecting rod, and the other end of the connecting rod is hinged in the steel structure main frame.
A turnover cylinder is arranged in the steel structure main frame; the cylinder body of the overturning cylinder is connected with the steel structure main frame through a second rotating shaft, and the telescopic rod of the overturning cylinder is movably connected to the connecting rod.
Further, the two-axis moving mechanism includes: the X-axis linear module, the upright post and the Y-axis linear module;
the x-axis linear module is arranged on the ground and between the pair of automatic turning-over mechanisms;
the upright posts are slidably mounted on the x-axis linear module;
the upper end of the upright post is fixedly provided with a y-axis linear module; and a mechanical arm is slidably mounted on the y-axis linear module.
Furthermore, scales are arranged on the overturning arm along the length direction.
Furthermore, the mechanical arm adopts a six-axis mechanical arm.
Furthermore, a reinforcing rib is arranged between the upright post and the y-axis linear module.
Furthermore, one side of the turnover arm, which is close to the two-axis moving mechanism, is provided with a plurality of limiting shelves;
a plurality of limiting stop seats are distributed between two adjacent overturning arms.
Furthermore, the turning arm support frame is arranged inside the outward side of the steel structure main frame.
Furthermore, the supporting component (8) is an electromagnet;
furthermore, the supporting component (8) is a vacuum adsorption device.
Compared with the prior art, the special-shaped T-shaped rib welding equipment provided by the utility model has the following advantages:
1. the utility model can improve the operation efficiency and effectively solve the defects of danger, high difficulty, low automation level and the like of the traditional manual operation, thereby liberating the labor force and improving the automatic production degree.
2. The special-shaped T-shaped rib welding equipment can be externally connected with an industrial control host, and an automatic controller is arranged in the industrial control host, so that the control of synchronous modification of welding parameters, attitude control of a welding robot, action of an automatic turnover device and the like is realized. The special-shaped T-shaped rib welding equipment can be combined with a laser welding seam tracker to correct the welding path in real time during welding.
3. Adopt supporting component to carry out the fixed to T type muscle 13, convenient the dismantlement, and supporting component can slide, is applicable to the fixed of the T type muscle of different shapes and size.
Drawings
FIG. 1 is a front view of the special-shaped T-shaped rib welding device of the utility model;
FIG. 2 is a right side view of the special-shaped T-shaped rib welding device of the present invention;
FIG. 3 is a top view of the special-shaped T-shaped rib welding device of the utility model;
FIG. 4 is a perspective view of the welding device for special-shaped T-shaped ribs of the utility model;
FIG. 5 is a schematic diagram of the turnover state of the special-shaped T-shaped rib welding equipment of the utility model;
reference numerals: 1. an x-axis linear module; 2. a column; 3. a y-axis linear module; 4. a robot arm; 5. a welding gun; 6. a steel structure main frame; 7. a turning arm; 8. a support assembly; 9. turning over the air cylinder; 10. a turning arm support frame; 11. a limiting stop seat; 12. a connecting rod; 13. t-shaped ribs.
Detailed Description
In order to make the technical problems solved, technical solutions adopted and technical effects achieved by the present invention clearer, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It is to be understood that the specific embodiments described herein are merely illustrative of the utility model and are not limiting of the utility model. It should be further noted that, for the convenience of description, only some but not all of the relevant aspects of the present invention are shown in the drawings.
As shown in fig. 1 to 5, the special-shaped T-shaped rib welding device provided by the embodiment of the present invention includes an automatic welding mechanism and a pair of automatic turning mechanisms; the pair of automatic turning-over mechanisms are symmetrically arranged at two sides of the automatic welding mechanism;
the automatic welding mechanism includes: a mechanical arm 4, a welding gun 5 and a two-axis moving mechanism; the mechanical arm 4 is arranged on the two-axis moving mechanism; and a welding gun 5 is arranged at the tail end of the mechanical arm 4. Specifically, the two-axis moving mechanism of the present invention includes: the X-axis linear module 1, the upright post 2 and the Y-axis linear module 3; the x-axis linear module 1 is arranged on the ground and between the pair of automatic turning-over mechanisms; the upright post 2 is arranged on the x-axis linear module 1 in a sliding manner; the upper end of the upright post 2 is fixedly provided with a y-axis linear module 3; a mechanical arm 4 is slidably mounted on the y-axis linear module 3, and a welding gun 5 is mounted at the tail end of the mechanical arm 4; the mechanical arm 4 and the welding gun 5 perform different part welding on the T-shaped rib 13 through the sliding of the upright post 2.
In this embodiment, the mechanical arm 4 adopts a six-axis mechanical arm, has the characteristics of light weight, modularization, compact structure, attractive appearance and the like, and can be flexibly applied to various complex and changeable industrial production environments. Set up the strengthening rib between stand 2 and the straight line module 3 of y axle, make the straight line module 3 of y axle be connected more firm with stand 2.
The automatic turnover mechanism comprises: the steel structure main frame 6 and a plurality of overturning arms 7 are arranged on the steel structure main frame 6 in parallel; the overturning arm 7 is vertical to the length direction of the steel structure main frame 6; one side of the turnover arm 7 close to the automatic welding mechanism is connected with the steel structure main frame 6 through a first rotating shaft; each overturning arm 7 is provided with two groups of supporting components 8 in a sliding manner; specifically, the supporting component is an electromagnet or a vacuum adsorption device; the supporting component 8 is arranged on the turnover arm 7 in a sliding mode, the supporting component 8 is provided with a locking device, and locking can be achieved after the position of the supporting component 8 is adjusted. The bottom of the turning arm 7 is hinged with one end of a connecting rod 12, and the other end of the connecting rod 12 is hinged in the steel structure main frame 6; specifically, a fixed rod is further arranged in the steel structure main frame 6, and the bottom end of the connecting rod 12 is hinged to the fixed rod. Scales are arranged on the overturning arm 7 along the length direction, and the position of the supporting component 8 is adjusted according to the size specification of the workpiece before the workpiece is hoisted to the equipment.
A turnover cylinder 9 is arranged in the steel structure main frame 6; the cylinder body of the turning cylinder 9 is connected with the steel structure main frame 6 through a second rotating shaft, and the telescopic rod of the turning cylinder 9 is movably connected to the connecting rod 12.
A plurality of limiting shelves 11 are arranged on one side of the turnover arm 7 close to the two-axis moving mechanism; spacing shelves seat can be spacing to T type muscle 13, increases the stability that T type muscle 13 was placed, and the support of work piece bottom prevents that the work piece from dropping as the upset action simultaneously, and a plurality of spacing shelves seat 11 distribute between two adjacent upset arms 7.
And a turnover arm support frame 10 is arranged in the outward side of the steel structure main frame 6.
The utility model relates to a special-shaped T-shaped rib welding device, which comprises the following working processes:
the T-shaped rib 13 is lifted to the designated position of the automatic turning-over mechanism on one side, a worker adjusts the position of the supporting component 8 according to the placement position of the T-shaped rib 13, the electromagnet of the supporting component 8 is electrified and magnetized or a vacuum adsorption device is started, the T-shaped rib 13 is fixed by the electromagnet or the vacuum adsorption device, then the automatic welding mechanism is moved, and the welding gun 5 is used for welding the first surface of the T-shaped rib 13.
After the first surface is welded, the automatic welding unit slides back to the stop position at one end of the x-axis linear module 1. Then the piston rod of the turning cylinder 9 of the automatic turning mechanism at two sides extends out to push the connecting rod 12, thereby pushing the turning arm 7 and performing the connection of the T-shaped rib 13 at the central part (at the moment, the equipment state is as shown in figure 5); at this time, the electromagnet of the supporting component 8 at one side for receiving the T-shaped rib 13 is electrified to be magnetized or a vacuum adsorption device is started, then the T-shaped rib 13 is fixed, and meanwhile, the electromagnet of the supporting component 8 at one side for conveying the T-shaped rib 13 is powered off to discharge magnetism or the vacuum adsorption device is closed to release the fixation of the T-shaped rib 13. Furthermore, the telescopic rods of the turnover cylinders 9 on the two sides are retracted, the automatic turnover mechanism falls to the original position, and the T-shaped rib turnover is completed. And the automatic welding mechanism performs second surface welding. After the double-sided welding is finished, the automatic welding mechanism returns to the stand for standby nearby, and the finished T-shaped ribs are lifted out of the welding work area.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the utility model has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: modifications of the technical solutions described in the embodiments or equivalent replacements of some or all technical features may be made without departing from the scope of the technical solutions of the embodiments of the present invention.
Claims (9)
1. A special-shaped T-shaped rib welding device is characterized by comprising an automatic welding mechanism and a pair of automatic turnover mechanisms; the pair of automatic turning-over mechanisms are symmetrically arranged at two sides of the automatic welding mechanism;
the automatic welding mechanism includes: a mechanical arm (4), a welding gun (5) and a two-axis moving mechanism; the mechanical arm (4) is arranged on the two-axis moving mechanism; the tail end of the mechanical arm (4) is provided with a welding gun (5);
the automatic turnover mechanism comprises: the steel structure main frame (6) and a plurality of overturning arms (7) which are arranged on the steel structure main frame (6) in parallel; the overturning arm (7) is vertical to the length direction of the steel structure main frame (6); one side of the turnover arm (7) close to the automatic welding mechanism is connected with the steel structure main frame (6) through a first rotating shaft; each overturning arm (7) is provided with two groups of supporting components (8) in a sliding way; the bottom of the turnover arm (7) is hinged with one end of a connecting rod (12), and the other end of the connecting rod (12) is hinged in the steel structure main frame (6);
a turnover cylinder (9) is arranged in the steel structure main frame (6); the cylinder body of upset cylinder (9) is connected with steel construction body frame (6) through the second pivot, the telescopic link swing joint of upset cylinder (9) is on connecting rod (12).
2. The special-shaped T-shaped rib welding device according to claim 1, wherein the two-axis moving mechanism comprises: the X-axis linear module (1), the upright post (2) and the Y-axis linear module (3);
the x-axis linear module (1) is arranged on the ground and between the pair of automatic turning-over mechanisms;
the upright post (2) is arranged on the x-axis linear module (1) in a sliding manner;
the upper end of the upright post (2) is fixedly provided with a y-axis linear module (3); and a mechanical arm (4) is arranged on the y-axis linear module (3) in a sliding manner.
3. A special-shaped T-shaped rib welding device according to claim 1, characterized in that scales are arranged on the overturning arm (7) along the length direction.
4. The special-shaped T-shaped rib welding equipment as claimed in claim 2, wherein the mechanical arm (4) is a six-axis mechanical arm.
5. The special-shaped T-shaped rib welding equipment as claimed in claim 2, wherein a reinforcing rib is arranged between the upright post (2) and the y-axis linear module (3).
6. The special-shaped T-shaped rib welding equipment according to claim 1, wherein one side of the turnover arm (7) close to the two-axis moving mechanism is provided with a plurality of limiting shelves (11);
a plurality of limiting stop seats (11) are distributed between two adjacent turning arms (7).
7. The special-shaped T-shaped rib welding equipment as claimed in claim 1, wherein the steel structure main frame (6) is provided with an overturning arm support frame (10) on the inner side of the outward side.
8. A special-shaped T-shaped rib welding device according to claim 1, characterized in that the supporting component (8) is an electromagnet.
9. A special-shaped T-shaped rib welding device according to claim 1, characterized in that the supporting component (8) is a vacuum adsorption device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220199558.7U CN216780871U (en) | 2022-01-25 | 2022-01-25 | Special-shaped T-shaped rib welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220199558.7U CN216780871U (en) | 2022-01-25 | 2022-01-25 | Special-shaped T-shaped rib welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216780871U true CN216780871U (en) | 2022-06-21 |
Family
ID=82014341
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220199558.7U Active CN216780871U (en) | 2022-01-25 | 2022-01-25 | Special-shaped T-shaped rib welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216780871U (en) |
-
2022
- 2022-01-25 CN CN202220199558.7U patent/CN216780871U/en active Active
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN201755731U (en) | Automobile instrument panel support welding clamp | |
| CN111266699A (en) | Butting and positioning tool for arc striking and extinguishing plates and positioning and butting method thereof | |
| CN110102928A (en) | A kind of draught fan impeller rush-harvesting and rush-planting welds the control system and method for simplified teaching | |
| CN108098196A (en) | A kind of breaker robotic asssembly welds automatic assembly line | |
| CN110238518A (en) | Automobile processes plate laser welding robot | |
| CN113385802B (en) | Welding device for funnel-shaped thin-walled part and using method thereof | |
| CN110394589A (en) | Welding system | |
| CN110076490A (en) | Bin intelligent robot flexible welding work station | |
| CN202667957U (en) | Pallet fork automatic welding working platform | |
| CN216780871U (en) | Special-shaped T-shaped rib welding equipment | |
| CN113953753A (en) | Pump truck cantilever crane bottom plate and curb plate group are to piecing together some frocks | |
| CN202639721U (en) | Automatic welding machine for vertical post of metal furniture | |
| CN219852682U (en) | Metal piece welding device | |
| CN206883660U (en) | A kind of case clamp and the robot device using the fixture | |
| CN216370833U (en) | Welding gun and gripper integrated spot welding equipment capable of completing automatic discharge | |
| CN114932368B (en) | Automatic assembly welding equipment for box-type column inner partition plate | |
| CN214291486U (en) | Automatic welding equipment for steel stand column | |
| CN210359954U (en) | Full-automatic welding equipment of environmental protection integration side fascia connecting piece robot | |
| CN114888400A (en) | Automatic welding device for elevator small door pocket | |
| CN205888406U (en) | Generating set base shell welding frock | |
| CN218311691U (en) | Welding platform is opened to rocking arm | |
| CN102699610A (en) | Automatic welding machine for vertical column of metal furniture | |
| CN111618464A (en) | Automatic welding equipment of oblique-web-member-free assembled double-wall steel cofferdam structure | |
| CN211939665U (en) | Fixed spot welding machine for spot welding of vehicle body | |
| CN116727917B (en) | Power distribution cabinet welding assembly platform |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: Welding equipment for irregular T-shaped bars Effective date of registration: 20230523 Granted publication date: 20220621 Pledgee: China Construction Bank Corporation Dalian Jinpu New Area Branch Pledgor: YOUTE MACHINERY TOOLS (DALIAN) CO.,LTD. Registration number: Y2023980041512 |
|
| PE01 | Entry into force of the registration of the contract for pledge of patent right |