CN216751269U - Novel low-cost small-size charging gun isolation controller - Google Patents
Novel low-cost small-size charging gun isolation controller Download PDFInfo
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- CN216751269U CN216751269U CN202220160927.1U CN202220160927U CN216751269U CN 216751269 U CN216751269 U CN 216751269U CN 202220160927 U CN202220160927 U CN 202220160927U CN 216751269 U CN216751269 U CN 216751269U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T10/00—Road transport of goods or passengers
- Y02T10/60—Other road transportation technologies with climate change mitigation effect
- Y02T10/7072—Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/12—Electric charging stations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
- Y02T90/00—Enabling technologies or technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02T90/10—Technologies relating to charging of electric vehicles
- Y02T90/14—Plug-in electric vehicles
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- Charge And Discharge Circuits For Batteries Or The Like (AREA)
Abstract
The utility model aims to provide a novel low-cost small-volume charging gun isolation controller which is simple in structure, low in power consumption and good in reliability. The electric charging gun locking and unlocking device is arranged at a charging interface and comprises an MCU (microprogrammed control unit) (1), a gun inserting detection module (2), a gun locking module (3), a gun locking feedback module (4) and a gun unlocking module (5), wherein the gun inserting detection module, the gun locking feedback module and the gun unlocking module are in signal connection with the MCU, and the gun inserting detection module is used for detecting whether a charging gun is inserted into the charging interface and feeding back a detection result to the MCU; the gun locking module is used for locking the charging gun at the charging interface and communicating a charging power supply for charging; the gun locking feedback module is used for feeding back whether the gun locking module locks the charging gun at the charging interface to the MCU for charging; the gun releasing module is used for unlocking a charging gun inserted into the charging interface and disconnecting the charging power supply; and the MCU is used for receiving the gun inserting information fed back by the gun inserting detection module. The utility model can be applied to the field of electric energy control equipment.
Description
Technical Field
The utility model relates to electric energy control equipment, in particular to a novel low-cost small-size charging gun isolation controller.
Background
Fill electric pile when providing charging service for electric installation like industrial robot, electric fork lift etc. need insert the rifle that charges in waiting to charge the mouth that charges on the consumer. After the charging gun is inserted into the charging port, gun insertion detection and gun locking operation of the charging gun are required to complete charging. At present, in the process of locking a charging gun by inserting the charging gun, the gun locking and unlocking operation is generally realized by arranging a relay at a gun inserting port. However, in this structure, due to the addition of the relay, the size is large, a large space is occupied, power consumption of the existing method for realizing locking of the charging gun by the charging gun is too high by adopting the relay, and reliability of detecting the insertion state of the charging gun is to be improved. In order to solve the above problems, it is necessary to design a different scheme for detecting the gun locking state of the charging gun socket.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of overcoming the defects of the prior art and provides a novel low-cost small-volume charging gun isolation controller which is simple in structure, low in power consumption and good in reliability.
The technical scheme adopted by the utility model is as follows: the utility model is arranged at a charging interface and comprises an MCU, a gun inserting detection module, a gun locking feedback module and a gun unlocking module, wherein the gun inserting detection module, the gun locking feedback module and the gun unlocking module are all in signal connection with the MCU,
the gun insertion detection module is used for detecting whether a charging gun is inserted into the charging interface or not and feeding back a detection result to the MCU;
the gun locking module is used for locking the charging gun at the charging interface and is communicated with a charging power supply for charging;
the gun locking feedback module is used for feeding back whether the gun locking module locks a charging gun at a charging interface to the MCU for charging;
the gun unlocking module is used for unlocking a charging gun inserted into the charging interface and disconnecting the charging power supply;
the MCU is used for receiving the gun inserting information fed back by the gun inserting detection module, sending a gun locking command to the gun locking module, receiving the information whether the charging gun is locked or not fed back by the gun locking feedback module, and sending a contact charging gun locking command to the gun unlocking module after charging is finished;
the gun locking module and the gun unlocking module are connected with an electronic phase locking electric signal at the charging interface through the gun locking feedback module.
The gun insertion detection module comprises a first secondary resistor and a first optical coupler which are connected in series, the output end of the first optical coupler feeds back signals to the MCU, and the input end loop of the first optical coupler is connected with the equipment ground wire of the charger.
The output voltage of the gun plugging detection module is 2.63V when a gun is plugged, and the output voltage of the gun pulling detection module is 0.47V when the gun is pulled out.
The gun locking module comprises a second optical coupler, a first field effect transistor and a second field effect transistor, the second optical coupler is connected with a signal output end of the MCU, an output end of the second optical coupler is respectively connected with the first field effect transistor and a grid electrode of the second field effect transistor, and the first field effect transistor and a drain electrode of the second field effect transistor are connected and are connected with an electronic lock anode at a charging interface.
The gun locking feedback module comprises a first resistor connected with the positive electrode of the electronic lock feedback line of the charging interface and a fourth optical coupler connected with the negative electrode of the electronic lock feedback line of the charging interface, and the output end of the fourth optical coupler is connected with the MCU.
The gun disassembly module comprises a third optical coupler, a third field effect transistor and a fourth field effect transistor, the third optical coupler is connected with a signal output end of the MCU, an output end of the third optical coupler is respectively connected with a grid electrode of the third field effect transistor and a grid electrode of the fourth field effect transistor, and a drain electrode of the third field effect transistor and a drain electrode of the fourth field effect transistor are connected and connected with a negative electrode of an electronic lock at a charging interface.
The MCU is selected from a PLC chip with the model of STM32F 103.
The utility model has the beneficial effects that: the utility model is provided with an MCU, a gun insertion detection module, a gun locking feedback module and a gun unlocking module, wherein the gun insertion detection module, the gun locking feedback module and the gun unlocking module are all in signal connection with the MCU, the physical isolation between the gun insertion detection module, the gun locking feedback module and the gun unlocking module and the MCU is realized through the optical couplers arranged, the safety and the stability and the reliability of the MCU are ensured, meanwhile, compared with the prior art, the utility model abandons the addition of large-volume devices such as a relay and the like, adopts a surface-mounted element arrangement, greatly reduces the volume of a controller, has simpler structure, and has the power consumption which is greatly smaller than that in the gun insertion stage and the gun locking stage after the gun is normally charged and enters the gun locking stage in the whole charging gun charging process, it can greatly reduce power consumption.
In addition, the output voltage of the gun plugging detection module during gun plugging is 2.63V, the output voltage of the gun pulling detection module during gun pulling is 0.47V, and whether charging of the charging gun is completed or not can be easily determined through comparison of the difference between the output voltage during gun plugging and the output voltage during gun pulling.
Drawings
FIG. 1 is a simplified schematic block diagram of the present invention;
FIG. 2 is a simplified electrical schematic of the insertion gun detection module;
FIG. 3 is a simplified electrical schematic diagram of the LOCK gun module, wherein "LOCK _ V" is connected to the electronic LOCK anode "EL +;
FIG. 4 is a simplified electrical schematic of the gun-unlatching module, wherein UNLOCK _ V is connected to the negative pole EL-of the electronic lock;
fig. 5 is a simple circuit schematic diagram of the gun locking feedback module.
Detailed Description
As shown in fig. 1 to 5, the present invention is disposed at a charging interface, and includes an MCU 1, a gun insertion detection module 2, a gun locking module 3, a gun locking feedback module 4, and a gun releasing module 5, in this embodiment, the MCU 1 is selected from a PLC chip of a model STM32F 103; the gun inserting detection module 2, the gun locking module 3, the gun locking feedback module 4 and the gun unlocking module 5 are all in signal connection with the MCU 1,
the gun insertion detection module 2 is used for detecting whether a charging gun is inserted into a charging interface or not and feeding back a detection result to the MCU 1;
the gun locking module 3 is used for locking the charging gun at a charging interface and is communicated with a charging power supply for charging;
the gun locking feedback module 4 is used for feeding back whether the gun locking module 3 locks a charging gun at a charging interface to the MCU 1 for charging;
the gun unlocking module 5 is used for unlocking a charging gun inserted into the charging interface and disconnecting the charging power supply;
the MCU 1 is used for receiving the gun inserting information fed back by the gun inserting detection module 2, sending a gun locking command to the gun locking module 3, receiving the information whether the charging gun is locked or not fed back by the gun locking feedback module 4, and sending a contact charging gun locking command to the gun unlocking module 5 after charging is finished;
the gun locking module 3 and the gun unlocking module 5 are connected with an electronic phase locking electric signal at the charging interface through the gun locking feedback module 4.
Specifically, the gun insertion detection module 2 includes a first diode R121 and a first optical coupler U1 connected in series, an output end of the first optical coupler U1 feeds back a signal to the MCU 1, and an input end loop of the first optical coupler U1 is connected to an equipment ground PE of the charger. In this embodiment, the output voltage of the gun insertion detection module 2 is 2.63V when inserting the gun, and 0.47V when pulling the gun. This facilitates a quick test of the process of inserting or pulling a gun. The gun locking module 3 comprises a second optical coupler U2, a first field-effect tube Q1 and a second field-effect tube Q2, the second optical coupler U2 is connected with the signal output end of the MCU 1, the output end of the second optical coupler U2 is respectively connected with the first field-effect tube Q1 and the grid G of the second field-effect tube Q2, the first field-effect tube Q1 and the drain D of the second field-effect tube Q2 are connected with each other and are connected with the anode EL + of the electronic lock at the charging interface. The lock gun feedback module 4 comprises a first five-resistor R115 connected with the positive electrode of the electronic lock feedback line of the charging interface and a fourth optical coupler U4 connected with the negative electrode of the electronic lock feedback line of the charging interface, and the output end of the fourth optical coupler U4 is connected with the MCU 1. The gun-releasing module 5 comprises a third optical coupler U3, a third field-effect tube Q3 and a fourth field-effect tube Q4, the third optical coupler U3 is connected with the signal output end of the MCU 1, the output end of the third optical coupler U3 is respectively connected with a third field-effect tube Q3 and a grid G of the fourth field-effect tube Q4, and the drain D of the third field-effect tube Q3 and the fourth field-effect tube Q4 are connected and connected with the cathode EL-of an electronic lock at the charging interface.
According to the utility model, the MCU sends out pulses, and the two photoelectric isolated MOS tubes are adopted to control the anode and the cathode of the gun locking signal power supply, so that the purposes of pulse gun locking and unlocking are achieved, and after the gun locking or unlocking action is completed within 0.3-0.5 s, the gun locking power supply returns to a micro-power consumption state. Because of the adoption of the patch element, the volume is smaller than the original relay control. Because the plugging state of the charging gun is that a resistor and a switch are connected in series to the grounding terminal PE (ground) of the charging gun through the gun locking feedback module, in order to avoid short circuit between the PE and other electrical grounds of the controller, an independent power supply is required to be provided to obtain the state of the gun locking feedback module.
Finally, it should be emphasized that the above-described preferred embodiments of the present invention are merely examples of implementations, rather than limitations, and that many variations and modifications of the utility model are possible to those skilled in the art, without departing from the spirit and scope of the utility model.
Claims (7)
1. The utility model provides a novel low-cost little volume rifle isolation control ware that charges, this controller sets up in the kneck that charges, its characterized in that: the automatic gun locking and unlocking device comprises an MCU (1), a gun inserting detection module (2), a gun locking module (3), a gun locking feedback module (4) and a gun unlocking module (5), wherein the gun inserting detection module (2), the gun locking module (3), the gun locking feedback module (4) and the gun unlocking module (5) are in signal connection with the MCU (1),
the gun inserting detection module (2) is used for detecting whether a charging gun is inserted into the charging interface or not and feeding back a detection result to the MCU (1);
the gun locking module (3) is used for locking the charging gun at a charging interface and is communicated with a charging power supply for charging;
the gun locking feedback module (4) is used for feeding back whether the gun locking module (3) locks a charging gun at a charging interface to the MCU (1) for charging;
the gun unlocking module (5) is used for unlocking a charging gun inserted into the charging interface and disconnecting the charging power supply;
the MCU (1) is used for receiving the gun inserting information fed back by the gun inserting detection module (2), sending a gun locking command to the gun locking module (3), receiving the information of whether the charging gun is locked or not fed back by the gun locking feedback module (4), and sending a contact charging gun locking command to the gun unlocking module (5) after charging is finished;
the gun locking module (3) and the gun unlocking module (5) are connected with an electronic phase-locking electric signal at a charging interface through the gun locking feedback module (4).
2. The novel low-cost small-volume isolation controller for charging guns of claim 1, wherein: insert rifle detection module (2) including series connection's first two first resistance (R121) and first opto-coupler (U1), the output of first opto-coupler (U1) feeds back the signal to MCU (1), the input end return circuit of first opto-coupler (U1) is connected with the equipment ground wire (PE) of machine that charges.
3. The novel low-cost small-volume isolation controller for charging guns of claim 2, wherein: the output voltage of the gun plugging detection module (2) is 2.63V when a gun is plugged, and the output voltage of the gun pulling detection module is 0.47V when the gun is pulled out.
4. The novel low-cost small-volume isolation controller for charging guns of claim 1, wherein: lock rifle module (3) include second opto-coupler (U2), first field effect transistor (Q1) and second field effect transistor (Q2), second opto-coupler (U2) with the signal output part of MCU (1) is connected, the output of second opto-coupler (U2) respectively with first field effect transistor (Q1) and grid (G) of second field effect transistor (Q2) are connected, first field effect transistor (Q1) and drain electrode (D) of second field effect transistor (Q2) are connected and are connected in the positive (EL +) of electronic lock at the interface that charges.
5. The novel low-cost small-volume isolation controller for charging guns of claim 1, wherein: the lock gun feedback module (4) comprises a first five-resistor (R115) connected with the positive electrode of the electronic lock feedback line of the charging interface and a fourth optical coupler (U4) connected with the negative electrode of the electronic lock feedback line of the charging interface, and the output end of the fourth optical coupler (U4) is connected with the MCU (1).
6. The novel low-cost small-volume isolation controller for charging guns of claim 1, wherein: the utility model discloses a rifle module of separating (5) is including third opto-coupler (U3), third field effect transistor (Q3) and fourth field effect transistor (Q4), third opto-coupler (U3) with the signal output part of MCU (1) is connected, the output of third opto-coupler (U3) respectively with third field effect transistor (Q3) with grid (G) of fourth field effect transistor (Q4) are connected, third field effect transistor (Q3) and drain electrode (D) of fourth field effect transistor (Q4) are connected and are connected in the electronic lock negative pole (EL-) at the interface that charges.
7. The novel low-cost small-volume isolation controller for charging guns of claim 1, wherein: the MCU (1) is selected from a PLC chip with the model number of STM32F 103.
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116901775A (en) * | 2023-09-14 | 2023-10-20 | 永联科技(常熟)有限公司 | Charging gun detection method and related equipment |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN116901775A (en) * | 2023-09-14 | 2023-10-20 | 永联科技(常熟)有限公司 | Charging gun detection method and related equipment |
CN116901775B (en) * | 2023-09-14 | 2023-12-15 | 永联科技(常熟)有限公司 | Charging gun detection method and related equipment |
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