CN216721970U - Waste film picking, collecting and bundling integrated machine - Google Patents
Waste film picking, collecting and bundling integrated machine Download PDFInfo
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- CN216721970U CN216721970U CN202220197335.7U CN202220197335U CN216721970U CN 216721970 U CN216721970 U CN 216721970U CN 202220197335 U CN202220197335 U CN 202220197335U CN 216721970 U CN216721970 U CN 216721970U
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Abstract
The utility model provides a waste film picking, collecting and bundling integrated machine, which is characterized in that a cleaning mechanism, a reel brush, a film cutting mechanism, a film picking mechanism, a film unloading mechanism and a film collecting box are assembled on a tractor chassis, the cleaning mechanism, the reel brush, the film cutting mechanism, the film picking mechanism and the film unloading mechanism are sequentially driven by a transmission mechanism, and a bundling mechanism is arranged in the film collecting box, so that a series of operations of picking, collecting and bundling waste films are realized, the recycling efficiency of the ground films in soil is improved, and the labor intensity of operation is reduced. The utility model has simple structure and convenient operation, effectively reduces the labor intensity of operation and greatly improves the recovery efficiency.
Description
Technical Field
The utility model relates to the technical field of agricultural equipment, in particular to an all-in-one machine for picking, collecting and bundling waste films.
Background
The dry farming agricultural technology mainly based on the mulching film mulching technology plays a great role in promoting the income increase of farmers and the agricultural yield increase, however, the usage amount of the mulching film increases year by year along with the continuous expansion of the mulching film mulching area, the residual life in soil can reach dozens or even hundreds of years because the adopted materials of the mulching film are non-degradable polyethylene and polyvinyl chloride materials, and the mulching film mulching cultivation technology brings a plurality of problems of farmland environment deterioration, soil quality reduction, crop yield reduction and the like while bringing considerable benefits, and the labor and time consumption for manually cleaning the mulching film, the labor intensity of operation and the recovery efficiency are low. This greatly increases the demand for mechanized picking.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems of labor and time waste, high operation labor intensity and low recovery efficiency in manual cleaning in the prior art, the utility model provides the waste film picking, collecting and bundling integrated machine which is simple in structure and convenient to operate, effectively reduces the operation labor intensity and greatly improves the recovery efficiency.
The utility model is realized by the following technical scheme:
a waste film picking, collecting and bundling integrated machine comprises a tractor chassis, a cleaning mechanism, a reel brush, a film cutting mechanism, a film picking mechanism, a film unloading mechanism, a transmission mechanism, a film collecting box, a bundling mechanism and a rack, wherein the cleaning mechanism, the reel brush, the film cutting mechanism, the film picking mechanism, the film unloading mechanism, the transmission mechanism, the film collecting box, the bundling mechanism and the rack are assembled on the tractor chassis;
the frame is assembled on a tractor chassis, and the cleaning mechanism, the reel brush, the film cutting mechanism, the film picking mechanism, the film unloading mechanism and the film collecting box are sequentially assembled from one end to the other end of the tractor chassis;
the transmission mechanism comprises a reversing speed reducer, a first transmission shaft, a first transmission wheel, a second transmission wheel, a third transmission wheel, a fourth transmission wheel, a fifth transmission wheel and a sixth transmission wheel; the reversing speed reducer is assembled on the rack and is connected with the first transmission shaft through a transmission belt, the first transmission wheel is assembled at the end part of the first transmission shaft, the second transmission wheel is assembled at the end part of the film cutting mechanism, the third transmission wheel is assembled at the end part of the reel hairbrush, the fourth transmission wheel is assembled at the end part of the cleaning mechanism, the fifth transmission wheel is assembled at the end part of the film picking mechanism, and the sixth transmission wheel is assembled at the end part of the film picking mechanism, wherein the first transmission wheel is respectively connected with the second transmission wheel, the fifth transmission wheel and the sixth transmission wheel through the transmission belt, and the film cutting mechanism, the film picking mechanism and the film picking mechanism are driven to rotate through the rotation of the first transmission wheel; the second driving wheel is respectively connected with the third driving wheel and the fourth driving wheel through a conveying belt, and the rotation of the second driving wheel drives the reel brush and the cleaning mechanism to rotate;
the film unloading mechanism is connected with the film picking mechanism through a connecting rod mechanism, and the bundling mechanism is assembled in the film collecting box and used for bundling the waste films removed in the film unloading mechanism in the film collecting box and pushing out the film collecting box.
Preferably, a shovel blade is arranged between the reel hairbrush and the film cutting mechanism and used for shoveling out soil and crops on two sides of the mulching film, and the assembling end of the shovel blade is fixedly connected with the rack.
Preferably, the cleaning mechanism comprises a cutter shaft and a plurality of groups of stubble chopping knives, the plurality of groups of stubble chopping knives are uniformly distributed along the shaft body direction of the cutter shaft, and each group of stubble chopping knives are distributed around the circumference of the cutter shaft in a staggered manner to combine the flail knives; one end of the cutter shaft is provided with a fourth driving wheel, and the cutter shaft is driven to rotate through the rotation of the fourth driving wheel and simultaneously drives a plurality of groups of stubble smashing cutters to rotate.
Preferably, choose membrane mechanism including choosing membrane axle and a plurality of group and choose the membrane tooth, a plurality of groups are chosen the membrane tooth and are evenly arranged along the axial of choosing the membrane axle, choose the tip assembly fifth drive wheel of membrane axle, choose the membrane axle through the rotation of fifth drive wheel and drive and rotate, drive a plurality of groups simultaneously and choose the membrane tooth to rotate.
Preferably, pick up the membrane mechanism and pick up the membrane tooth including picking up the membrane axle and a plurality of groups, a plurality of groups pick up the membrane tooth and evenly arrange along the axial of picking up the membrane axle, pick up a tip assembly sixth drive wheel of membrane axle, through the rotation of sixth drive wheel and drive and pick up the rotation of membrane axle, drive a plurality of groups simultaneously and pick up the rotation of membrane tooth, another tip of picking up the membrane axle is equipped with the crank, the crank passes through link mechanism and unloads the membrane mechanism and be connected.
Preferably, the film unloading mechanism comprises a film unloading shaft, a plurality of groups of film unloading teeth, a baffle and a film unloading spring mechanism; two ends of the baffle are assembled at two sides of the rack through a film unloading spring mechanism, wherein the film unloading spring mechanism comprises a first spring and a second spring; the film unloading shaft is assembled below the plate body of the baffle and used for preventing waste films from being thrown out along with the rotation of the film unloading shaft, and a rocker is arranged at the end part of the film unloading shaft and connected with the film picking mechanism through a connecting rod mechanism.
Preferably, a bin outlet door is arranged on the film collecting box; and a first electric push rod and a second electric push rod are respectively arranged at two ends of the delivery door and used for closing and opening the delivery door.
Preferably, be equipped with in the bundling mechanism and beat the pneumatic cylinder, compress the waste film of bundling in with the film collecting box through beating the pneumatic cylinder and beat to push out the film collecting box with the waste film after beating.
Preferably, a rear ground wheel set is arranged on the tractor bottom plate close to the film collecting box.
Preferably, the two ends of the reel brush are respectively provided with a reel shaft spring, one end of the reel shaft spring is connected with the end part of the reel brush, and the other end of the reel shaft spring is connected with the rack.
Compared with the prior art, the utility model has the following beneficial technical effects:
the utility model provides a waste film picking, collecting and bundling integrated machine, which is characterized in that a cleaning mechanism, a reel brush, a film cutting mechanism, a film picking mechanism, a film unloading mechanism and a film collecting box are assembled on a tractor chassis, the cleaning mechanism, the reel brush, the film cutting mechanism, the film picking mechanism and the film unloading mechanism are sequentially driven by a transmission mechanism, and a bundling mechanism is arranged in the film collecting box, so that a series of operations of picking, collecting and bundling waste films are realized, the recycling efficiency of the ground films in soil is improved, and the labor intensity of operation is reduced.
Furthermore, a shovel knife is arranged between the reel hairbrush and the film cutting mechanism, so that soil and crops on two sides of the mulching film can be conveniently shoveled, and the recovery efficiency of the waste film is improved.
Further, the design of clearance mechanism, choose membrane mechanism, pick up membrane mechanism and unload membrane mechanism, effectual respectively smash crops stubble and grass higher than the plastic film through clearance mechanism, then pick up the waste film on ground through choosing membrane mechanism, pick up the waste film that membrane mechanism will choose to pick up and pick up to realize unloading the membrane to the membrane collection incasement to the waste film through unloading membrane mechanism, realized the integration work of picking up and collecting to the waste film.
Furthermore, a bundling hydraulic cylinder is arranged in the bundling mechanism, waste films in the film collecting box are compressed and bundled through the bundling hydraulic cylinder, the waste films are conveniently compressed and bundled, and the mechanization of bundling the waste films is improved.
Further, in the above-mentioned case,
drawings
FIG. 1 is a schematic view of the whole structure of the waste film picking, collecting and bundling integrated machine according to the present invention;
FIG. 2 is a side view of the waste film pick-up, collection and bundling integrated machine according to the present invention;
FIG. 3 is a top view of a base plate of the waste film picking, collecting and bundling integrated machine according to the present invention;
FIG. 4 is a schematic structural view of a cleaning mechanism according to the present invention;
FIG. 5 is a schematic structural view of a film picking mechanism according to the present invention;
FIG. 6 is a schematic structural view of a film picking mechanism according to the present invention;
FIG. 7 is a schematic view of a connection structure of the film picking mechanism and the film discharging mechanism in the utility model.
In the figure: 1-a frame; 2-a reversing reducer; 3-a cleaning mechanism; 4-a fourth transmission wheel; 5-a third driving wheel; 6-a second driving wheel; 7-a first transmission wheel 8-a fifth transmission wheel; 9-a sixth transmission wheel; 10-a bundling mechanism; 11-rear ground wheel set; 12-a film collecting box; 13-film unloading shaft; 14-a film picking shaft; 15-film picking shaft; 16-a capstan shaft spring; 17-a first electric push rod; 18-a second electric push rod; 19-a scraper knife; 20-a first film removing mechanism spring; 21-a second film removing mechanism spring; 22-a capstan brush; 23-a film cutting mechanism; 24-cantilever membrane teeth; 25-picking up film teeth; 26-a baffle; 27-film unloading teeth; 28-bundling hydraulic cylinder; 29-a linkage mechanism; 30-a film collecting box bin outlet door; 31-a crank; 32-rocker; 33-first transmission shaft.
Detailed Description
In order to make the technical solutions of the present invention better understood, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the utility model described herein are capable of operation in sequences other than those illustrated or described herein. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
The utility model is described in further detail below with reference to the accompanying drawings:
referring to fig. 1, in one embodiment of the utility model, an integrated machine for picking, collecting and bundling waste films is provided, which has a simple structure and is convenient to operate, the labor intensity of operation is effectively reduced, and the recovery efficiency is greatly improved.
Specifically, the waste film picking, collecting and bundling integrated machine comprises a tractor chassis, a cleaning mechanism 3, a reel brush 22, a film cutting mechanism, a film picking mechanism, a film unloading mechanism, a transmission mechanism, a film collecting box 12, a bundling mechanism 10 and a rack 1, wherein the cleaning mechanism 3, the reel brush 22, the film cutting mechanism, the film picking mechanism, the film unloading mechanism, the transmission mechanism, the film collecting box 12 and the bundling mechanism are assembled on the tractor chassis;
the frame 1 is assembled on a tractor chassis, and the cleaning mechanism 3, the reel brush 22, the film cutting mechanism, the film picking mechanism, the film unloading mechanism and the film collecting box 12 are sequentially assembled from one end to the other end of the tractor chassis;
the transmission mechanism comprises a reversing speed reducer 2, a first transmission shaft 33, a first transmission wheel 7, a second transmission wheel 6, a third transmission wheel 5, a fourth transmission wheel 4, a fifth transmission wheel 8 and a sixth transmission wheel 9; the reversing speed reducer 2 is assembled on the rack 1 and is connected with the first transmission shaft 33 through a transmission belt, the first transmission wheel 7 is assembled at the end part of the first transmission shaft 33, the second transmission wheel 6 is assembled at the end part of the film cutting mechanism, the third transmission wheel 5 is assembled at the end part of the reel hairbrush 22, the fourth transmission wheel 4 is assembled at the end part of the cleaning mechanism 3, the fifth transmission wheel 8 is assembled at the end part of the film picking mechanism, and the sixth transmission wheel 9 is assembled at the end part of the film picking mechanism, wherein the first transmission wheel 7 is respectively connected with the second transmission wheel 6, the fifth transmission wheel 8 and the sixth transmission wheel 9 through the transmission belt, and the film cutting mechanism, the film picking mechanism and the film picking mechanism are driven to rotate through the rotation of the first transmission wheel 7; the second transmission wheel 6 is respectively connected with the third transmission wheel 5 and the fourth transmission wheel 4 through a conveyor belt, and the second transmission wheel 6 rotates to drive the reel brush 22 and the cleaning mechanism 3 to rotate;
the film unloading mechanism is connected with the film picking mechanism through a connecting rod mechanism 29, and the bundling mechanism 10 is assembled in the film collecting box 12 and is used for bundling the waste films removed in the film unloading mechanism in the film collecting box 12 and pushing out the film collecting box 12.
Specifically, a shovel blade 19 is arranged between the reel hairbrush 22 and the film cutting mechanism and used for shoveling out soil and crops on two sides of the mulching film, and the assembling end of the shovel blade 19 is fixedly connected with the frame 1.
Specifically, the cleaning mechanism 3 comprises a cutter shaft and a plurality of groups of stubble chopping knives, the plurality of groups of stubble chopping knives are uniformly distributed along the shaft body direction of the cutter shaft, and 4 combined flail knives are distributed in each group of stubble chopping knives in a staggered mode around the circumference of the cutter shaft; one end of the cutter shaft is provided with a fourth driving wheel 4, and the cutter shaft is driven to rotate through the rotation of the fourth driving wheel 4 and simultaneously drives a plurality of groups of stubble smashing cutters to rotate.
The cleaning mechanism is designed for controlling stubbles exceeding 100mm to stay on the ground aiming at stubbles and crops with long weeds on a film, such as the crops, as a mulching film is directly sleeved at the bottom of the stubbles, in order to reduce the picking obstruction of the stubbles on the residual film, the cleaning mechanism aims to control the stubbles exceeding the residual film within 30mm and simultaneously break the weeds on the residual film, as shown in figure 4, the overall length is 1900mm, the diameter of a cutter shaft is 110mm, the working range is 163mm, the mechanism adopts 4 groups of stubble breaking cutters, each group is provided with 4 combined flail cutters distributed in a staggered mode according to the circumference, the cutter shaft rotates by driving a belt, the torque of the cutter shaft is square cutter rotation, the stubbles are broken by utilizing cutting edges, and meanwhile the weeds on the residual film are broken. The cleaning mechanism improves the picking efficiency and prevents stubble films from being difficult to separate.
Specifically, choose membrane mechanism and including choosing membrane axle 15 and a plurality of group to choose membrane tooth 24, a plurality of groups are chosen membrane tooth 24 and are evenly arranged along the axial of choosing the membrane axle, choose the tip assembly fifth drive wheel 8 of membrane axle 15, and the rotation through fifth drive wheel 8 and drive choose membrane axle 15 to rotate, drives a plurality of groups simultaneously and chooses membrane tooth 24 to rotate.
Wherein, choose membrane mechanism and pick up subaerial incomplete membrane, conveniently pick up membrane tooth work. As shown in fig. 5, the total length of the gear shaft is 2000mm, the diameter of the gear shaft is 100mm, the working range of the fluted disc is 540mm, the limit soil penetration depth is 50mm, the film picking teeth are composed of 3 groups of teeth with the length of 100mm, the diameter of 50mm and 7 teeth in each group with the interval of 180mm, and each tooth rotates for 15 degrees, the resistance of the film picking teeth during soil penetration is reduced, the aging of the film picking is improved, the film picking teeth are required to have strong soil penetration capability and a certain soil penetration angle, the too large soil picking teeth with the 15-degree soil penetration angle of the pick machine are poor in soil penetration performance, and the resistance of the soil for the film picking teeth can be increased. The tooth point with too small soil penetration angle has reduced strength. The value of the soil-entering angle is 15-25 degrees. The tooth tip and tooth body are heat treated to a hardness of HRC37-42 to increase their wear resistance. And has certain profiling capability, and the depth is controlled to be 30-40 mm. The film picking mechanism consists of film picking teeth, a bearing assembly, a profiling wheel and a profiling frame. When the film picking teeth rotate a certain angle, a horizontal force F is given to the film picking teeth by the ground, the film picking teeth can rotate around the bearing seats in a circumferential mode, when the profiling wheel passes through the raised ground, the film picking teeth move upwards along with the profiling frame, when the profiling wheel crosses the raised ground, the spring of the profiling frame rebounds, and the film picking teeth return to the original position along with the profiling frame. The whole process realizes the terrain imitation of the film raising teeth.
Specifically, pick up membrane mechanism and include that it picks up membrane axle 14 and a plurality of groups pick up membrane tooth 25, a plurality of groups pick up membrane tooth 25 and evenly arrange along the axial of picking up membrane axle 14, pick up a tip assembly sixth drive wheel 9 of membrane axle 14, through the rotation of sixth drive wheel 9 and drive and pick up membrane axle 14 and rotate, drive a plurality of groups simultaneously and pick up membrane tooth 25 and rotate, another tip of picking up membrane axle 14 is equipped with crank 31, crank 31 is connected with the membrane mechanism of unloading through link mechanism 29.
The film picking mechanism is shown in figure 6, the total length of a shaft is 1860mm, the diameter of a gear shaft is 90mm, the working range is 300mm, 8 teeth with the length of 200mm and the diameter of 10mm are spirally distributed along an axis at intervals of 180mm, the film picking mechanism is aimed at improving the film picking efficiency, ensuring that each tooth can be in contact with a residual film, shortening the working time of a picking machine, reducing the cost, enabling the film picking teeth to be even in stress, enabling the picking effect to be influenced by overlarge tooth pitch or the like, carrying out heat treatment on the tooth body, and increasing the toughness of the tooth body, and is HRC 26-37. The film picking teeth do circular motion, residual films are picked up by the sharp tops and wound on the tooth handles of the film picking teeth, and then the residual films are collected in the film collecting box 12 by the film unloading mechanism for bundling.
Specifically, the film unloading mechanism comprises a film unloading shaft 13, a plurality of groups of film unloading teeth 27, a baffle 26 and a film unloading spring mechanism; two ends of the baffle 26 are assembled at two sides of the frame 1 through a film unloading spring mechanism, wherein the film unloading spring mechanism comprises a first spring 20 and a second spring 21; the film unloading shaft 13 is assembled below the plate body of the baffle 26 and used for preventing waste films from being thrown out along with the rotation of the film unloading shaft 13, a rocker 32 is arranged at the end part of the film unloading shaft 13, and the rocker 32 is connected with the film picking mechanism through a connecting rod mechanism 29.
The film unloading mechanism is shown in fig. 7, and a crank rocker mechanism is adopted to drive the film unloading teeth to work so as to realize film unloading. The film picking teeth 25 do whole-axis rotation movement, the film unloading teeth 27 do reciprocating swing, the rotation directions of the film unloading teeth 27 and the film picking teeth 25 are opposite, according to the knowledge of the design of the crank rocker mechanism, the swing angle of the film unloading teeth 27 is required to be 60 degrees, the initial position starts from the bottom of the film picking teeth, and the crank 31, the connecting rod mechanism 29 and the rocker 32 form the crank rocker mechanism.
Specifically, a bin outlet door 30 is arranged on the film collecting box 12; and a first electric push rod 17 and a second electric push rod 18 are respectively arranged at two ends of the delivery door 30 and are used for closing and opening the delivery door 30.
Specifically, a bundling hydraulic cylinder 28 is arranged in the bundling mechanism 10, the waste films in the film collecting box 12 are compressed and bundled through the bundling hydraulic cylinder 28, and the bundled waste films are pushed out of the film collecting box 12.
Specifically, a rear ground wheel set is arranged on the tractor bottom plate near the film collecting box 12.
Specifically, two ends of the reel brush 22 are respectively provided with a reel shaft spring 16, one end of the reel shaft spring 16 is connected with the end of the reel brush 22, and the other end is connected with the frame 1
The utility model provides a waste film picking, collecting and bundling integrated machine, which comprises the following components in use:
the forward power of the integrated machine is derived from an agricultural tractor, three-point suspension is adopted, when the integrated machine works, an output universal shaft of the tractor drives a reversing speed reducer 2 to work, a first transmission shaft 33 is driven by a transmission belt to rotate, the first transmission shaft 33 drives a first transmission wheel 7 to rotate, the first transmission wheel 7 drives a second transmission wheel 6 to rotate by the transmission belt, the second transmission wheel 6 drives a fourth transmission wheel 4 and a third transmission wheel 5 to rotate by the transmission belt, the fourth transmission wheel 4 drives a cleaning mechanism 3 to work to break crop stubbles and grass higher than a mulching film, the third transmission wheel 5 drives a reel hairbrush 22 to work, the reel hairbrush 22 rotates to push the broken crop stubbles and grass to two sides of a ridge through a reel, a scraper knife 19 is fixedly connected with a frame 1, the tractor forwards drives the scraper knife 19 to work to shovel soil and crop roots at two sides of the mulching film for a distance, then the roots are pressed below a waste film by a roller on a film cutting mechanism 23, simultaneously, the mulching film is cut into strips. The first driving wheel 7 drives the fifth driving wheel 8 to rotate through a driving belt, and the fifth driving wheel 8 drives the film picking shaft 15 to work so as to pick up the waste films on the ground. Meanwhile, the first driving wheel 7 drives the sixth driving wheel 9 to rotate through a driving belt, the sixth driving wheel 9 drives the film picking shaft 14 to rotate, the film picking teeth 25 pick up the picked waste films on the film picking teeth 25, after the film picking teeth 25 rotate for a certain angle, the film picking shaft 14 is connected with the film unloading shaft 13 through a crank rocker mechanism 29, when the film picking teeth 25 do circular motion, the film unloading teeth 27 do reciprocating swing to unload the waste films on the film picking teeth 25, the waste films flow into the film collecting box 12, then a hydraulic bundling hydraulic cylinder 28 is driven to work through a tractor hydraulic sorting system to compress and bundle the waste films in the film collecting box 12, after the waste films in the film collecting box 12 are compressed for a certain distance by the bundling hydraulic cylinder 28, then a tractor controls a linkage device to drive a first bin gate electromagnetic push rod 17 and a second electromagnetic push rod 18 to open a bin gate 30, and the bundling hydraulic cylinder pushes out the bundled waste films along the bin gate 30, and then the waste film picking work is completed.
In summary, the utility model provides a waste film picking, collecting and bundling integrated machine, which is characterized in that a cleaning mechanism, a reel brush, a film cutting mechanism, a film picking mechanism, a film unloading mechanism and a film collecting box are assembled on a tractor chassis, the cleaning mechanism, the reel brush, the film cutting mechanism, the film picking mechanism and the film unloading mechanism are sequentially driven by a transmission mechanism, and a bundling mechanism is arranged in the film collecting box, so that a series of waste film picking, collecting and bundling work is realized, the recycling efficiency of mulching films in soil is improved, and the labor intensity of operation is reduced.
Finally, it should be noted that: the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting the same, and although the present invention is described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: modifications and equivalents may be made to the embodiments of the utility model without departing from the spirit and scope of the utility model, which is to be covered by the claims.
Claims (10)
1. A waste film picking, collecting and bundling integrated machine is characterized by comprising a tractor chassis, a cleaning mechanism (3), a reel brush (22), a film cutting mechanism, a film picking mechanism, a film unloading mechanism, a transmission mechanism, a film collecting box (12), a bundling mechanism (10) and a rack (1), wherein the cleaning mechanism, the reel brush (22), the film cutting mechanism, the film picking mechanism, the film unloading mechanism, the transmission mechanism, the film collecting box (12) and the bundling mechanism are assembled on the tractor chassis;
the cleaning mechanism (3), the reel brush (22), the film cutting mechanism, the film picking mechanism, the film unloading mechanism and the film collecting box (12) are sequentially assembled from one end to the other end of the tractor chassis;
the transmission mechanism comprises a reversing speed reducer (2), a first transmission shaft (33), a first transmission wheel (7), a second transmission wheel (6), a third transmission wheel (5), a fourth transmission wheel (4), a fifth transmission wheel (8) and a sixth transmission wheel (9); the reversing speed reducer (2) is assembled on the rack (1) and is connected with the first transmission shaft (33) through a transmission belt, the first transmission wheel (7) is assembled at the end part of the first transmission shaft (33), the second transmission wheel (6) is assembled at the end part of the film cutting mechanism, the third transmission wheel (5) is assembled at the end part of the reel hairbrush (22), the fourth transmission wheel (4) is assembled at the end part of the cleaning mechanism (3), the fifth transmission wheel (8) is assembled at the end part of the film picking mechanism, and the sixth transmission wheel (9) is assembled at the end part of the film picking mechanism, wherein the first transmission wheel (7) is respectively connected with the second transmission wheel (6), the fifth transmission wheel (8) and the sixth transmission wheel (9) through the transmission belt, and drives the film cutting mechanism, the film picking mechanism and the film picking mechanism to rotate through the rotation of the first transmission wheel (7); the second transmission wheel (6) is respectively connected with the third transmission wheel (5) and the fourth transmission wheel (4) through a conveyor belt, and the rotation of the second transmission wheel (6) drives the reel brush (22) and the cleaning mechanism (3) to rotate;
the film unloading mechanism is connected with the film picking mechanism through a connecting rod mechanism (29), and the bundling mechanism (10) is assembled in the film collecting box (12) and is used for bundling the waste films removed in the film unloading mechanism in the film collecting box (12) and pushing out the film collecting box (12).
2. An all-in-one machine for picking up, collecting and bundling waste films as claimed in claim 1, wherein a shovel blade (19) is arranged between the reel hairbrush (22) and the film cutting mechanism and used for shoveling out soil and crops on two sides of the mulching film, and an assembling end of the shovel blade (19) is fixedly connected with the frame (1).
3. The waste film picking, collecting and bundling integrated machine according to claim 1, wherein the cleaning mechanism (3) comprises a cutter shaft and a plurality of groups of stubble cutters, the plurality of groups of stubble cutters are uniformly arranged along the shaft body direction of the cutter shaft, and each group of stubble cutters is provided with 4 combined flail cutters in a staggered manner around the circumference of the cutter shaft; one end of the cutter shaft is provided with a fourth driving wheel (4), and the cutter shaft is driven to rotate through the rotation of the fourth driving wheel (4) and simultaneously drives a plurality of groups of stubble smashing cutters to rotate.
4. The waste film picking, collecting and bundling integrated machine according to claim 1, wherein the film picking mechanism comprises a film picking shaft (15) and a plurality of groups of film picking teeth (24), the groups of film picking teeth (24) are uniformly arranged along the axial direction of the film picking shaft, a fifth driving wheel (8) is assembled at the end of the film picking shaft (15), the film picking shaft (15) is driven to rotate through the rotation of the fifth driving wheel (8), and the groups of film picking teeth (24) are driven to rotate simultaneously.
5. The waste film picking, collecting and bundling integrated machine according to claim 1, wherein the film picking mechanism comprises a film picking shaft (14) and a plurality of groups of film picking teeth (25), the plurality of groups of film picking teeth (25) are uniformly arranged along the axial direction of the film picking shaft (14), a sixth driving wheel (9) is assembled at one end of the film picking shaft (14), the film picking shaft (14) is driven to rotate through the rotation of the sixth driving wheel (9), the plurality of groups of film picking teeth (25) are driven to rotate at the same time, a crank (31) is arranged at the other end of the film picking shaft (14), and the crank (31) is connected with the film unloading mechanism through a connecting rod mechanism (29).
6. The waste film picking, collecting and bundling integrated machine according to claim 1, wherein the film unloading mechanism comprises a film unloading shaft (13), a plurality of sets of film unloading teeth (27), a baffle plate (26) and a film unloading spring mechanism; two ends of the baffle (26) are assembled at two sides of the rack (1) through a film unloading spring mechanism, wherein the film unloading spring mechanism comprises a first spring (20) and a second spring (21); the film unloading shaft (13) is assembled below the plate body of the baffle (26) and used for preventing waste films from being thrown out along with the rotation of the film unloading shaft (13), a rocker (32) is arranged at the end part of the film unloading shaft (13), and the rocker (32) is connected with the film picking mechanism through a connecting rod mechanism (29).
7. The waste film picking, collecting and bundling integrated machine according to claim 1, wherein a bin outlet door (30) is arranged on the film collecting box (12); and a first electric push rod (17) and a second electric push rod (18) are respectively arranged at two ends of the delivery door (30) and are used for closing and opening the delivery door (30).
8. The waste film picking, collecting and bundling integrated machine according to claim 1, wherein a bundling hydraulic cylinder (28) is arranged in the bundling mechanism (10), the waste films in the film collecting box (12) are compressed and bundled through the bundling hydraulic cylinder (28), and the bundled waste films are pushed out of the film collecting box (12).
9. An integrated machine for picking up, collecting and bundling waste films as claimed in claim 1, wherein a rear ground wheel set (11) is arranged on the bottom plate of the tractor near the film collecting box (12).
10. An all-in-one machine for picking up, collecting and bundling waste films as claimed in claim 1, wherein reel shaft springs (16) are respectively arranged at two ends of the reel brush (22), and one end of each reel shaft spring (16) is connected with the end of the reel brush (22) while the other end is connected with the frame (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN202220197335.7U CN216721970U (en) | 2022-01-24 | 2022-01-24 | Waste film picking, collecting and bundling integrated machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202220197335.7U CN216721970U (en) | 2022-01-24 | 2022-01-24 | Waste film picking, collecting and bundling integrated machine |
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| CN216721970U true CN216721970U (en) | 2022-06-14 |
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| CN202220197335.7U Active CN216721970U (en) | 2022-01-24 | 2022-01-24 | Waste film picking, collecting and bundling integrated machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115868275A (en) * | 2022-12-21 | 2023-03-31 | 杭州市临安区农林技术推广中心 | Soil health prosthetic devices |
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2022
- 2022-01-24 CN CN202220197335.7U patent/CN216721970U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115868275A (en) * | 2022-12-21 | 2023-03-31 | 杭州市临安区农林技术推广中心 | Soil health prosthetic devices |
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