CN216711177U - Automatic patrol and dial full-automatic loading and unloading I-shaped wheel paying out machine in pinhole - Google Patents
Automatic patrol and dial full-automatic loading and unloading I-shaped wheel paying out machine in pinhole Download PDFInfo
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- CN216711177U CN216711177U CN202123346721.2U CN202123346721U CN216711177U CN 216711177 U CN216711177 U CN 216711177U CN 202123346721 U CN202123346721 U CN 202123346721U CN 216711177 U CN216711177 U CN 216711177U
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Abstract
A full-automatic loading and unloading spool pay-off machine capable of automatically inspecting and lining pin holes comprises a rack, a power transmission device, a movable telescopic device, an automatic sliding plate device and an automatic inspection and lining pin hole device; after the full-wire spool is placed on the automatic sliding plate device, the automatic sliding plate device moves the full-wire spool to a loading position; a detection device in the automatic pin hole inspection and shifting device detects the position of a pin shifting hole on the spool, and after the detection is finished, a shifting pin on the automatic pin hole inspection and shifting device is rotated to align with the pin shifting hole on the spool; then, the movable telescopic device extends out of the jacking spool to tightly push the spool, the poking pin is inserted into a poking pin hole in the spool, the power transmission device drives the poking pin, and the poking pin pokes the spool to synchronously rotate so as to achieve the wire releasing function. Carry out structure redesign on original paying out machine's basis, increase automatic round pin hole device of dialling of patrolling, automatic slide device, I-shaped wheel disengaging device reach full auto-control loading and unloading I-shaped wheel function through PLC control, improve degree of automation.
Description
Technical Field
The utility model relates to a pay-off device suitable for metal wires, in particular to active pay-off equipment for the metal wires.
Background
The paying-off machine is mainly used for drawing out semi-finished metal wires wound on the spool and sending the semi-finished metal wires to the next process, or drawing out finished metal wires on the spool and carrying out secondary layer winding and packaging. Wherein it is the most time-consuming in the unwrapping wire to change the spool operation, the most laborious manual operation, and present paying out machine mainly adopts manual operation to aim at spool shifting pin hole, and its shortcoming lies in: manual alignment is laborious, and the requirements on operators are high particularly in large-capacity spools. In order to improve the production efficiency and reduce the labor, each manufacturer provides higher and higher indexes for the automation degree and the stability of the equipment, the original form of the layer winding paying-off machine cannot meet the requirement, and the market urgently needs an automatic pin hole patrol and poke full-automatic loading and unloading spool paying-off machine.
SUMMERY OF THE UTILITY MODEL
The technical problem to be solved by the utility model is as follows: how to carry out the structural redesign on the basis of original paying out machine, improve degree of automation, consequently provide an automatic patrol and dial full automatic handling I-shaped wheel paying out machine in pinhole.
The technical scheme of the utility model is as follows:
a full-automatic loading and unloading spool pay-off machine capable of automatically patrolling and poking pin holes comprises a rack, a power transmission device, a movable telescopic device, an automatic sliding plate device and an automatic pin hole patrolling and poking device; after the full-wire spool is placed on the automatic sliding plate device, the automatic sliding plate device moves the full-wire spool to a loading position; a detection device in the automatic pin hole inspection and shifting device detects the position of a pin shifting hole on the spool, and after the detection is finished, a shifting pin on the automatic pin hole inspection and shifting device is rotated to align with a pin shifting hole on the spool; then, the movable telescopic device extends out of the jacking spool to tightly push the spool, the poking pin is inserted into a poking pin hole in the spool, the power transmission device drives the poking pin, and the poking pin pokes the spool to synchronously rotate so as to achieve the wire releasing function.
The automatic pin hole inspection and shifting device comprises a stepping motor assembly, a small synchronous belt pulley, a large synchronous belt pulley, a detection disc and an electromagnetic clutch; the stepping motor assembly is fixed on the frame through the motor mounting seat, the small synchronous belt pulley is connected with the stepping motor assembly through a bearing, the large synchronous belt pulley is connected with the small synchronous belt pulley through a synchronous belt, the large synchronous belt pulley is installed on the power transmission device through the bearing, the detection disc is fixed on the large synchronous belt pulley, the electromagnetic clutch body is fixed on the detection device, the electromagnetic clutch is fixed on the shifting fork in a split mode, the shifting fork is fixed on the power transmission device, and the shifting pin probe are fixed on the shifting fork.
The detection device is used for detecting the position of a pin pulling hole on the spool and comprises a detection disc, wherein a reflection type photoelectric sensor and an origin sensor are arranged on the detection disc, the reflection type photoelectric sensor and the origin sensor are arranged at 90 degrees, and a zero position sensor is fixed on a rack through a support and faces the detection disc.
The automatic sliding plate device comprises a tray, a sliding plate and a limiting frame, wherein the limiting frame is fixed on a rack, the left side and the right side of the tray are respectively provided with a cylinder I and two sliding shaft sleeves I, and a guide sliding shaft I can slide up and down in the sliding shaft sleeves I; the guide sliding shaft I is connected with a telescopic rod of the air cylinder I through a connecting frame; the sliding plate is arranged on four supporting bearings, and the supporting bearings are fixed on the tray; be fixed with the slide connecting block on the slide, snap ring piece upper portion card is in slide connecting block U type groove, and cylinder II's telescopic link is connected the snap ring piece, and cylinder II fixes on the tray.
The spool release device is characterized by further comprising a spool release device, an air cylinder electromagnetic valve in the spool release device is electrified, and a telescopic rod of an air cylinder III extends out to drive a release frame to extend out to push the spool to an unloading position.
The spool separation device comprises a mounting plate and a separation frame, wherein the mounting plate is fixed on the rack, the air cylinder III and the sliding shaft sleeve II are fixed on the mounting plate, the guide sliding shaft II slides in the sliding shaft sleeve II, one end of the guide sliding shaft II and the telescopic rod of the air cylinder III are fixed on the separation frame, and the lower part of the mounting plate is fixed with a proximity switch for acquiring signals.
The utility model has the beneficial effects that: carry out structure redesign on original paying out machine's basis, increase automatic round pin hole device of dialling of patrolling, automatic slide device, I-shaped wheel disengaging device reach full auto-control loading and unloading I-shaped wheel function through PLC control, improve degree of automation.
1. The full-automatic loading and unloading spool with the automatic pin inspection and poking hole replaces the prior work of manually aligning the pin holes of the spool, so that the time for replacing the spool is shortened, the load capacity of the spool is increased to a certain extent, the replacement frequency of the spool is reduced, and the production efficiency is greatly improved.
2. The improvement of the automation degree can realize that one person can watch multiple machines, reduce the labor cost of users, reduce the management cost and the manufacturing cost for enterprises, and also contribute to improving the market competitiveness of products.
3. The increased automatic sliding plate device can use I-shaped wheels with various specifications in a certain range, thereby increasing the universality of the equipment, realizing the multiple purposes of one machine and reducing the production cost of users.
4. The pay-off machine is an important component in welding material layer winding, and the realization of reliable and stable full-automatic operation is a necessary condition for realizing comprehensive automatic layer winding.
Drawings
FIG. 1 is a schematic illustration of a product of the present invention;
FIG. 2 is a front view of an automatic indexing pin hole;
FIG. 3 is a side view of an automatic indexing pin hole;
FIG. 4 is a schematic view of an automatic sled apparatus;
FIG. 5 is a view from direction K of FIG. 4;
FIG. 6 is a top view of the spool disengagement device;
FIG. 7 is a front view of the spool disengagement device;
fig. 8 is a side view of the spool disengagement device.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
As shown in fig. 1, the full-automatic loading and unloading spool pay-off machine capable of automatically patrolling and poking pin holes comprises a rack 1, a power transmission device 3, a movable telescopic device 8, an automatic sliding plate device 13, an automatic pin hole patrolling and poking device 12 and a spool disengaging device 11. An automatic sliding plate device 13 is arranged on the lower side of the rack 1 to drag the spool 6, a movable telescopic device 8 is arranged on the right side of the rack 1, and an automatic pin hole inspection and poking device 12, a power transmission device 3 and a spool separation device 11 are respectively arranged on the left side of the rack 1. When the full-wire spool is placed on the automatic sliding plate device 13, the automatic sliding plate device 13 transfers the full-wire spool to a loading position; a detection device in the automatic pin hole inspection and shifting device 12 detects the position of a pin shifting hole 50 on the spool 6, and after the detection is finished, a shifting pin 5 on the automatic pin hole inspection and shifting device 12 is rotated to align with the pin shifting hole 50 on the spool 6; then, the movable telescopic device 8 extends out to tightly push the spool 6, the poking pin 5 is inserted into a poking pin hole in the spool 6, the power transmission device 3 drives the poking pin 5, and the poking pin 5 pokes the spool 6 to synchronously rotate so as to achieve the wire releasing function.
As shown in fig. 2, the automatic pin hole inspection and shifting device 12 includes a stepping motor assembly 14, a small synchronous pulley 16, a large synchronous pulley 19, a detection disc 20 and an electromagnetic clutch, wherein the stepping motor assembly 14 is fixed on the frame 1 through a motor mounting seat 15, the small synchronous pulley 16 is connected with the stepping motor assembly 14 through a bearing, the large synchronous pulley 19 is connected with the small synchronous pulley 16 through a synchronous belt 17, the large synchronous pulley 19 is mounted on the power transmission device 3 through a bearing, and the detection disc 20 is fixed on the large synchronous pulley 19; the electromagnetic clutch comprises an electromagnetic clutch body 26.1 and an electromagnetic clutch split body 26.2, wherein the electromagnetic clutch body 26.1 is fixed on a detection plate 20 of the detection device, the electromagnetic clutch split body 26.2 is fixed on a shifting fork 21, the shifting fork 21 is fixed on the power transmission device 3, and the shifting pin 5 and the shifting pin probe 22 are fixed on the shifting fork 21.
As shown in fig. 2 and 3, the detection device in the automatic pin hole inspection and poking device 12 includes a detection plate 20, a reflective photoelectric sensor 25 and an origin sensor 23 are arranged on the detection plate 20, the reflective photoelectric sensor 25 and the origin sensor 23 are arranged at 90 degrees, and a zero sensor 24 is fixed on the rack 1 through a bracket and faces the detection plate 20. Four poking pin holes 50 on the spool 6 are uniformly distributed in the circumferential direction.
As shown in fig. 4 and 5, the automatic sliding plate device 13 includes a tray 31, a sliding plate 32, and a limiting frame 30, wherein the limiting frame 30 is fixed on the frame 1, the left and right sides of the tray 31 are respectively provided with a cylinder I29 and two sliding shaft sleeves I37, and a guiding sliding shaft I38 can slide up and down in the sliding shaft sleeves I37; the guide slide shaft I38 is connected with the telescopic rod of the air cylinder I29 through a connecting frame 28. The slide plate 32 is mounted on four support bearings 39, the support bearings 39 are fixed on the tray 31; a sliding plate connecting block 35 is fixed on the sliding plate 32, the upper part of the clamping ring block 36 is clamped in a U-shaped groove of the sliding plate connecting block 35, an expansion rod of the air cylinder II 33 is connected with the clamping ring block 36, and the air cylinder II 33 is fixed on the tray 31.
As shown in fig. 6, 7 and 8, the spool detaching device 11 includes a mounting plate 41 and a detaching frame 40, wherein the mounting plate 41 is fixed on the rack 1, an air cylinder III 42 and a sliding shaft sleeve II 43 are fixed on the mounting plate 41, a guiding sliding shaft II 44 is slidable in the sliding shaft sleeve II 43, an expansion link with one end connected with the air cylinder III 42 is fixed on the detaching frame 40, and a sensor 45 is fixed on the lower portion of the mounting plate 41 to acquire a signal.
The machine comprises an automatic control system, wherein the automatic control system comprises a PLC, a control module, a sensor, a proximity switch and an electromagnetic valve; the acquisition and feedback of signals are completed through the sensor and the proximity switch; the PLC centralized processing completes the closed-loop control of the motion programs of all the functional devices through the control module and the electromagnetic valve, and realizes efficient and stable automatic work.
The working principle of the utility model is as follows:
after the full-wire spool is placed on the automatic sliding plate device 13 from the spool automatic truss, the electric control PLC of the pay-off machine receives a signal, the signal is sent to electrify the cylinder electromagnetic valve in the automatic sliding plate device 13, the telescopic rod of the cylinder I29 extends out to drive the connecting frame 28, the head of the connecting frame abuts against the reserved groove in the rack 1, the whole tray 31 is vertically lifted to a loading height, and meanwhile, the telescopic rod of the cylinder II 33 extends out to drive the sliding plate 32 to horizontally move to a loading position. After receiving the delay signal, the PLC controls the stepping motor assembly 14 to drive the small synchronous pulley 16 to rotate, the small synchronous pulley 16 drives the large synchronous pulley 19 to rotate, the large synchronous pulley 19 drives the detection disc 20 to rotate back to a zero position, namely the position of the zero position sensor 24, the zero position sensor acquires a signal and feeds back the signal to the PLC, the PLC sends the signal to control the stepping motor to stop, and sends the delay signal to control the pay-off machine motor to rotate, the shifting fork 21 is driven to rotate through the power transmission system device 3, after the shifting pin probe 22 or the shifting pin 5 triggers the origin sensor 23, the origin sensor acquires the signal and feeds back the signal to the PLC, the PLC sends the signal to control the pay-off machine motor to stop, and sends a signal to energize the electromagnetic clutch body 26.1, magnetic force is generated to attract the electromagnetic clutch split 26.2, and simultaneously sends the delay signal to control the stepping motor assembly 14 to rotate again, the detection disc 20 and the shifting fork 21 to rotate together, and the photoelectric sensor 25 rotates by a certain angle alpha (because the shifting pin hole 50 on the reflection type spool 6 is in a circle 4 are uniformly distributed in the circumferential direction, so that: alpha is more than or equal to 0 degree and less than or equal to 90 degrees, the detected pin poking hole 50 of the spool 6 is fed back to the PLC, the PLC sends a signal to control the stepping motor assembly 14 to drive the shifting fork 21 to rotate for 90 degrees, and the poking pin 5 aligns with the pin poking hole 50 on the spool 6. Meanwhile, the PLC sends a delay signal to electrify an electromagnetic valve of a cylinder in the movable telescopic device 8, the movable telescopic device 8 extends out to tightly push the spool 6, the poking pin 5 is inserted into a poking pin hole 50 in the spool 6, the tightly pushing sensor 9 obtains the signal and feeds the signal back to the PLC, the PLC sends a signal to control the motor to rotate, the poking pin 5 is driven by the power transmission device 3, and the spool 6 is poked by the poking pin 5 to synchronously rotate so as to achieve the wire releasing function.
After the wire is completely released, the PLC sends a signal to control the cylinder electromagnetic valve in the movable telescopic device 8 to be electrified, the movable telescopic device 8 contracts and loosens the spool 6, the spool loosening in-place sensor 10 obtains the signal and feeds the signal back to the PLC, the PLC sends a signal to control the cylinder electromagnetic valve in the spool separation device 11 to be electrified, the telescopic rod of the cylinder III 42 extends out to drive the separation frame 40 to extend out to push the spool 6 to an unloading position, and the automatic joist barrow of the spool lifts the empty spool and starts to load the full-wire spool again.
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various changes and modifications can be made without departing from the overall concept of the present invention, and these should also be construed as the protection scope of the present invention.
Claims (6)
1. The utility model provides an automatic patrol and dial full auto-control handling I-shaped wheel paying out machine in pinhole, includes frame (1), power transmission (3), its characterized in that: the automatic pin hole inspection and poking device also comprises a movable telescopic device (8), an automatic sliding plate device (13) and an automatic pin hole inspection and poking device (12); after the full-wire spool is placed on the automatic sliding plate device (13), the automatic sliding plate device (13) transfers the full-wire spool to a loading position; a detection device in the automatic pin hole inspection and shifting device (12) detects the position of a pin shifting hole (50) on the spool (6), and after the detection is finished, a shifting pin (5) on the automatic pin hole inspection and shifting device (12) is rotated to align to the pin shifting hole (50) on the spool (6); then, the movable telescopic device (8) extends out to tightly press the spool (6), the shifting pin (5) is inserted into a shifting pin hole in the spool (6), the power transmission device (3) drives the shifting pin (5), and the shifting pin (5) shifts the spool (6) to rotate synchronously so as to achieve the wire releasing function.
2. The automatic inspection pin hole full-automatic loading and unloading spool paying-off machine according to claim 1, characterized in that: the automatic pin hole inspection and shifting device (12) comprises a stepping motor assembly (14), a small synchronous belt pulley (16), a large synchronous belt pulley (19), a detection disc (20) and an electromagnetic clutch; the stepping motor assembly (14) is fixed on the rack (1) through a motor mounting seat (15), the small synchronous belt wheel (16) is connected with the stepping motor assembly (14) through a bearing, the large synchronous belt wheel (19) is connected with the small synchronous belt wheel (16) through a synchronous belt (17), the large synchronous belt wheel (19) is installed on the power transmission device (3) through a bearing, the detection disc (20) is fixed on the large synchronous belt wheel (19), the electromagnetic clutch body (26.1) is fixed on the detection device, the electromagnetic clutch split body (26.2) is fixed on the shifting fork (21), the shifting fork (21) is fixed on the power transmission device (3), and the shifting pin (5) and the shifting pin probe (22) are fixed on the shifting fork (21).
3. The automatic inspection and poking pin hole full-automatic loading and unloading spool paying-off machine according to claim 1, characterized in that: the detection device is used for detecting the position of a pin pulling hole (50) in a spool (6) and comprises a detection disc (20), a reflection type photoelectric sensor (25) and an origin sensor (23) are arranged on the detection disc (20), the reflection type photoelectric sensor (25) and the origin sensor (23) are arranged at 90 degrees, and a zero position sensor (24) is fixed on a rack (1) through a support and faces the detection disc (20).
4. The automatic inspection pin hole full-automatic loading and unloading spool paying-off machine according to claim 1, characterized in that: the automatic sliding plate device (13) comprises a tray (31), a sliding plate (32) and a limiting frame (30), wherein the limiting frame (30) is fixed on the rack (1), the left side and the right side of the tray (31) are respectively provided with a cylinder I (29) and two sliding shaft sleeves I (37), and a guide sliding shaft I (38) can slide up and down in the sliding shaft sleeves I (37); the guide sliding shaft I (38) is connected with a telescopic rod of the air cylinder I (29) through a connecting frame (28); the sliding plate (32) is arranged on four supporting bearings (39), and the supporting bearings (39) are fixed on the tray (31); a sliding plate connecting block (35) is fixed on the sliding plate (32), the upper part of the clamping ring block (36) is clamped in a U-shaped groove of the sliding plate connecting block (35), an expansion rod of the air cylinder II (33) is connected with the clamping ring block (36), and the air cylinder II (33) is fixed on the tray (31).
5. The automatic inspection pin hole full-automatic loading and unloading spool paying-off machine according to claim 1, characterized in that: the device is characterized by further comprising a spool disengaging device (11), wherein an air cylinder electromagnetic valve in the spool disengaging device (11) is electrified, and a telescopic rod of an air cylinder III (42) extends out to drive a disengaging frame (40) to extend out to push the spool (6) to an unloading position.
6. The automatic inspection pin hole full-automatic loading and unloading spool paying-off machine according to claim 5, characterized in that: the spool disengaging device (11) comprises an installation plate (41) and a disengaging frame (40), wherein the installation plate (41) is fixed on the rack (1), an air cylinder III (42) and a sliding shaft sleeve II (43) are fixed on the installation plate (41), a guide sliding shaft II (44) slides in the sliding shaft sleeve II (43), one end of the guide sliding shaft II and an expansion rod of the air cylinder III (42) are fixed on the disengaging frame (40), and a proximity switch (45) is fixed on the lower portion of the installation plate (41) to acquire signals.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123346721.2U CN216711177U (en) | 2021-12-29 | 2021-12-29 | Automatic patrol and dial full-automatic loading and unloading I-shaped wheel paying out machine in pinhole |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123346721.2U CN216711177U (en) | 2021-12-29 | 2021-12-29 | Automatic patrol and dial full-automatic loading and unloading I-shaped wheel paying out machine in pinhole |
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| Publication Number | Publication Date |
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| CN216711177U true CN216711177U (en) | 2022-06-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123346721.2U Active CN216711177U (en) | 2021-12-29 | 2021-12-29 | Automatic patrol and dial full-automatic loading and unloading I-shaped wheel paying out machine in pinhole |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114044401A (en) * | 2021-12-29 | 2022-02-15 | 河南省西工机电设备有限公司 | Automatic patrol and dial full-automatic loading and unloading I-shaped wheel paying out machine in pinhole |
-
2021
- 2021-12-29 CN CN202123346721.2U patent/CN216711177U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114044401A (en) * | 2021-12-29 | 2022-02-15 | 河南省西工机电设备有限公司 | Automatic patrol and dial full-automatic loading and unloading I-shaped wheel paying out machine in pinhole |
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