CN216699777U - Tension type winding tool for automobile generator rotor - Google Patents
Tension type winding tool for automobile generator rotor Download PDFInfo
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- CN216699777U CN216699777U CN202220361217.5U CN202220361217U CN216699777U CN 216699777 U CN216699777 U CN 216699777U CN 202220361217 U CN202220361217 U CN 202220361217U CN 216699777 U CN216699777 U CN 216699777U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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Abstract
The utility model discloses a tension type winding tool for an automobile generator rotor, which comprises a processing bottom plate, wherein a group of winding machines are symmetrically arranged at the top end of the processing bottom plate, a group of control panels are arranged on the front side of one winding machine, a connecting shaft is arranged on one side of the top of the winding machine, a rotating main shaft is sleeved on the outer side of the connecting shaft, a group of winding arms are arranged at the bottom of the rotating main shaft, a wiring groove is formed between the bottoms of the group of winding arms, and a clamping block is arranged on one side, away from the winding machine, of the connecting shaft; the top middle part of processing bottom plate just is located the back of coiling machine and has the fixed column even, and the middle part of fixed column openly is provided with the connecting pipe, and the inside of connecting pipe is provided with the mounting panel, and the surface of mounting panel is provided with adjustment mechanism. This wire winding frock can fix the centre gripping to the automobile power generation machine rotor of different models under the mating reaction of adjustment mechanism and mounting panel, guarantees the stability of automobile power generation machine rotor at the wire winding in-process to improve wire-wound speed.
Description
Technical Field
The utility model relates to the technical field of generator rotor winding, in particular to a tension type winding tool for an automobile generator rotor.
Background
The rotating part of the generator rotor mainly comprises a conductive rotor winding, a magnetic core, a rotor shaft extension, a retaining ring, a center ring, a fan and the like, wherein the rotor of the generator needs to be wound with an enameled wire before being installed, and the generator can be manually wound;
for example, patent No. CN214380572U discloses a winding machine for a generator rotor, which includes a base and a clamp, wherein the base is provided with a rotating main shaft connected with a driving motor to be rotationally fixed, and the tail end of the rotating main shaft is provided with a winding former which does not rotate along with the rotating main shaft through a bearing; rotate and be connected with the wire winding arm that is used for drawing out the enameled wire through drive mechanism on the main shaft, be equipped with on the winding former and supply the gliding wire casing of enameled wire, this utility model treats wire-wound rotor by anchor clamps are fixed, it is rotatory to utilize and rotate the main shaft and drive the wire winding arm and enclose and revolute the rotor, through setting up the winding former on rotating the main shaft, utilize the bearing to make the winding former can't follow the rotation main shaft and rotate, enameled wire laminating winding former rotates, can slide it into the inside in winding former, improve the winding displacement distance, increase the winding displacement volume, it rotates to increase the winding displacement
However, in the using process of the winding machine for the generator rotor, the generator rotor of a single model is intelligently clamped and fixed, the winding distance is increased, but certain limitation is achieved when the winding is carried out on the generator rotors of different models, and therefore the working efficiency is reduced.
An effective solution to the problems in the related art has not been proposed yet.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the related art, the utility model provides a tension type winding tool for an automobile generator rotor, which aims to overcome the technical problems in the prior related art.
Therefore, the utility model adopts the following specific technical scheme:
a tension type winding tool for an automobile generator rotor comprises a processing bottom plate, wherein a group of winding machines are symmetrically arranged at the top end of the processing bottom plate, a group of control panels are arranged on the front side of one winding machine, a connecting shaft is arranged on one side of the top of the winding machine, a rotating main shaft is sleeved on the outer side of the connecting shaft, a group of winding arms are arranged at the bottom of the rotating main shaft, a wiring groove is formed between the bottoms of the group of winding arms, and a clamping block is arranged on one side, away from the winding machine, of the connecting shaft; the top middle part of processing bottom plate just is located the back of coiling machine and has the fixed column even, and the middle part of fixed column openly is provided with the connecting pipe, and the inside of connecting pipe is provided with the mounting panel, and the surface of mounting panel is provided with adjustment mechanism, and one side that the connecting axle was kept away from to the grip block is provided with the arc recess.
Furthermore, in order to make the automobile generator rotor in the winding process, the winding can be carried out without carrying out a horizontal calibration sheet, the working efficiency is greatly improved, and the connecting pipe and the arc-shaped groove are positioned on the same horizontal plane.
Furthermore, in order to fix the mounting plate inside the connecting pipe under the action of the fixing shaft and ensure the stability of the adjusting mechanism in the operation process, the mounting plate comprises a fixing plate arranged on the inner wall of the connecting pipe, the middle part of the fixing plate is provided with a mounting hole, and the back of the mounting hole is provided with the fixing shaft; the periphery of the surface of the fixing plate is provided with a sliding chute matched with the adjusting mechanism.
Furthermore, in order to fixedly clamp automobile generator rotors of different models under the matching action of the adjusting mechanism and the mounting plate, so that the stability of the automobile generator rotors in the winding process is ensured, and the winding speed is improved, the adjusting mechanism comprises a rotating block arranged on the outer side of the circumference of the fixed shaft, first protruding blocks are arranged on the periphery of the bottom end of the rotating block, a connecting rod is sleeved on the outer side of the circumference of the first protruding blocks, one end, away from the first protruding blocks, of the connecting rod is movably connected with second protruding blocks, sliding blocks are arranged at the top ends of the second protruding blocks, and two sides of the middle parts of the sliding blocks are matched with sliding grooves; the bottom of horizontal slider all is provided with the bracing piece, and the bottom of bracing piece is provided with the connecting rod, and the cover is equipped with electric telescopic handle between the outside of horizontal connecting rod, and the slider top is provided with the arc dog, and can form circular shape between a plurality of arc dogs.
Furthermore, in order to ensure the stable sliding between the sliding block and the sliding groove, both ends of the sliding block are provided with concave grooves, and the concave surfaces of the concave grooves are matched with the sliding groove.
The utility model has the beneficial effects that:
1. through setting up the coiling machine of a set of symmetry for the winding speed of automobile power generation machine rotor to improve the work efficiency of wire winding frock, thereby bring higher economic benefits for the enterprise.
2. Under the effect of grip block, carry out the centre gripping to the middle part of automobile power generation machine rotor to under the mating reaction of wire winding arm and trough, wind the automobile power generation machine rotor, can slide its inside in the rotor winding groove, improve the winding displacement distance, increase the winding displacement volume, thereby improve product quality.
3. Under the cooperation of adjustment mechanism and mounting panel, can fix the centre gripping to the automobile power generation machine rotor of different models to guarantee the stability of automobile power generation machine rotor at the wire winding in-process, and improve wire-wound speed.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a tension type winding tool for a rotor of an automobile generator according to an embodiment of the utility model;
FIG. 2 is a cross-sectional view of a tension type winding tool for a rotor of an automobile generator according to an embodiment of the utility model;
FIG. 3 is an enlarged view of a portion of FIG. 1 at A;
FIG. 4 is an enlarged view of a portion of FIG. 2 at B;
FIG. 5 is an assembly view of a mounting plate and an adjusting mechanism of the tension winding tool for the rotor of the generator of the automobile according to the embodiment of the utility model;
FIG. 6 is a second assembly view of the mounting plate and the adjusting mechanism of the tension winding tool for the rotor of the generator of the automobile according to the embodiment of the utility model;
FIG. 7 is a schematic structural diagram of an adjusting mechanism in a tension type winding tool for a rotor of an automobile generator according to an embodiment of the utility model;
fig. 8 is a schematic structural diagram of a sliding block in the tension type winding tool for the rotor of the automobile generator according to the embodiment of the utility model.
In the figure:
1. processing a bottom plate; 2. a winding machine; 3. a control panel; 4. a connecting shaft; 5. rotating the main shaft; 6. a winding arm; 7. a wiring groove; 8. a clamping block; 9. fixing a column; 10. a connecting pipe; 11. mounting a plate; 1101. a fixing plate; 1102. mounting holes; 1103. a fixed shaft; 1104. a chute; 12. an adjustment mechanism; 1201. rotating the block; 1202. a first protruding block; 1203. a connecting rod; 1204. a second bump; 1205. a slider; 12051. a concave groove; 1206. a support bar; 1207. a connecting rod; 1208. an electric telescopic rod; 1209. an arc-shaped stop block; 13. an arc-shaped groove.
Detailed Description
For further explanation of the various embodiments, the drawings which form a part of the disclosure and which are incorporated in and constitute a part of this specification, illustrate embodiments and, together with the description, serve to explain the principles of operation of the embodiments, and to enable others of ordinary skill in the art to understand the various embodiments and advantages of the utility model, and, by reference to these figures, reference is made to the accompanying drawings, which are not to scale and wherein like reference numerals generally refer to like elements.
According to the embodiment of the utility model, the utility model provides a tension type winding tool for an automobile generator rotor.
The utility model is further described with reference to the accompanying drawings and the detailed description, as shown in fig. 1-4, the tension type winding tool for the rotor of the automobile generator according to the embodiment of the utility model comprises a processing bottom plate 1, wherein a group of winding machines 2 are symmetrically arranged at the top end of the processing bottom plate 1 (when the tension type winding tool is specifically applied, a group of slide rails can be arranged at the bottom ends of the winding machines 2, so that the winding machines 2 can be conveniently mounted and dismounted), a group of control panels 3 (containing a PLC controller) are arranged on the front surface of one of the winding machines 2, a connecting shaft 4 is arranged on one side of the top of the winding machine 2, a rotating main shaft 5 is sleeved on the outer side of the connecting shaft 4, a group of winding arms 6 are arranged at the bottom of the rotating main shaft 5, a wiring groove 7 is arranged between the bottoms of the group of winding arms 6, and a clamping block 8 is arranged on one side of the connecting shaft 4 away from the winding machines 2; processing bottom plate 1's top middle part and the back that is located coiling machine 2 have even fixed column 9, and the middle part of fixed column 9 openly is provided with connecting pipe 10, and the inside of connecting pipe 10 is provided with mounting panel 11, and mounting panel 11's surface is provided with adjustment mechanism 12, and one side that connecting axle 4 was kept away from to grip block 8 is provided with arc recess 13.
By means of the above-mentioned technical scheme, thereby coiling machine 2 through setting up a set of symmetry, accelerate the winding speed of automobile power generation machine rotor, simultaneously under grip block 8's effect, carry out the centre gripping to automobile power generation machine rotor's middle part, and under the cooperation of wire winding arm 6 and trough 7, wind the automobile power generation machine rotor, simultaneously under adjustment mechanism 12 and mounting panel 11's cooperation, can fix the centre gripping to the automobile power generation machine rotor of different models, thereby guarantee the stability of automobile power generation machine rotor at the wire winding in-process, and improve wire-wound speed.
In one embodiment, as shown in fig. 1-2, for the above-mentioned connecting pipe 10, the height of the connecting pipe 10 and the height of the arc-shaped groove 13 are at the same level, so that the winding process of the automobile generator rotor can be performed without performing a horizontal calibration sheet, thereby greatly improving the working efficiency.
In one embodiment, as shown in fig. 5-6, for the mounting plate 11, the mounting plate 11 includes a fixing plate 1101 disposed on an inner wall of the connecting pipe 10, a mounting hole 1102 is formed in a middle portion of the fixing plate 1101, and a fixing shaft 1103 is mounted on a back side of the mounting hole 1102; the surface of the fixing plate 1101 is provided with a sliding groove 1104 at the periphery thereof, which is matched with the adjusting mechanism 12, so that the mounting plate 11 can be fixed inside the connecting pipe 10 under the action of the fixing shaft 1103, and the stability of the adjusting mechanism 12 in the operation process is ensured.
In one embodiment, as shown in fig. 5-8, for the adjusting mechanism 12, the adjusting mechanism 12 includes a rotating block 1201 disposed on the outer side of the circumference of the fixed shaft 1103, a first protruding block 1202 is disposed on the periphery of the bottom end of the rotating block 1201, a connecting rod 1203 is sleeved on the outer side of the circumference of the first protruding block 1202, one end of the connecting rod 1203, far away from the first protruding block 1202, is movably connected with a second protruding block 1204, a sliding block 1205 is disposed on the top end of the second protruding block 1204, and two sides of the middle of the sliding block 1205 are matched with the sliding slot 1104; the bottom of horizontal slider 1205 all is provided with the bracing piece 1206, the bottom of bracing piece 1206 is provided with connecting rod 1207, the cover is equipped with electric telescopic handle 1208 between the outside of horizontal connecting rod 1207, slider 1205 top is provided with arc dog 1209, and can form circular shape between a plurality of arc dogs 1209, slider 1205 both ends are concave groove 12051 has been seted up, and concave groove 12051's concave surface cooperatees with spout 1104, thereby under adjustment mechanism 12 and mounting panel 11's mating reaction, can fix the centre gripping to the automobile power generation machine rotor of different models, thereby guarantee the stability of automobile power generation machine rotor at wire winding in-process, and improve the wire winding speed.
For the convenience of understanding the technical solutions of the present invention, the following detailed description will be made on the working principle or the operation mode of the present invention in the practical process.
In practical application, firstly, the winding machine 2 is fixed on the top end of the processing bottom plate 1, according to the generator rotors of different models, one end of the generator rotor passes through the mounting hole 1102 of the mounting plate 11, the electric telescopic rod 1208 is controlled and started through the control panel 3, under the action of the output shaft of the electric telescopic rod 1208, a transverse group of connecting rods 1207 is driven to transversely slide, so as to drive the transverse supporting rod 1206 to transversely move, so as to drive a transverse group of sliding blocks 1205 to transversely move, meanwhile, in the moving process of the sliding blocks 1205, under the matching action of the second convex blocks 1204 and the connecting rod 1203, the connecting rod 1203 is driven to move, meanwhile, in the moving process of the connecting rod 1203, the first convex blocks 1202 are driven to move, meanwhile, the longitudinal sliding blocks 1205 are driven to move, so as to drive the arc-shaped blocks 1209 to move inwards, so as to fix one end of the generator rotor, thereby fix the other end of generator rotor in the inside of the arc recess 13 of grip block 8, start coiling machine 2 through control panel this moment to under the mating reaction of winding arm 6 and trough 7, carry out the wire winding to automobile generator rotor.
In summary, according to the technical scheme of the utility model, the winding speed of the automobile generator rotor is increased by arranging the group of symmetrical winding machines 2, the middle part of the automobile generator rotor is clamped under the action of the clamping block 8, the automobile generator rotor is wound under the matching action of the winding arm 6 and the wiring groove 7, and the automobile generator rotors of different models can be fixedly clamped under the matching action of the adjusting mechanism 12 and the mounting plate 11, so that the stability of the automobile generator rotors in the winding process is ensured, and the winding speed is increased.
In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (7)
1. The utility model provides an automobile power generation machine rotor rises compact form wire winding frock, includes processing bottom plate (1), should process bottom plate (1) top symmetry and be provided with a set of coiling machine (2), one of them the front of coiling machine (2) is provided with a set of control panel (3), its characterized in that:
a connecting shaft (4) is arranged on one side of the top of the winding machine (2), a rotating main shaft (5) is sleeved on the outer side of the connecting shaft (4), a group of winding arms (6) is arranged at the bottom of the rotating main shaft (5), a wiring groove (7) is formed between the bottoms of the group of winding arms (6), and a clamping block (8) is arranged on one side, away from the winding machine (2), of the connecting shaft (4);
the winding machine is characterized in that the middle of the top end of the processing bottom plate (1) is located on the back face of the winding machine (2) and even provided with a fixing column (9), a connecting pipe (10) is arranged on the front face of the middle of the fixing column (9), an installing plate (11) is arranged inside the connecting pipe (10), and an adjusting mechanism (12) is arranged on the surface of the installing plate (11).
2. The tension type winding tool for the automobile generator rotor as claimed in claim 1, wherein an arc-shaped groove (13) is formed in one side, away from the connecting shaft (4), of the clamping block (8).
3. The tension type winding tool for the automobile generator rotor as claimed in claim 2, wherein the height of the connecting pipe (10) and the height of the arc-shaped groove (13) are located on the same horizontal plane.
4. The tension winding tool for the automobile generator rotor as claimed in claim 1 or 2, wherein the mounting plate (11) comprises a fixing plate (1101) arranged on the inner wall of the connecting pipe (10), a mounting hole (1102) is formed in the middle of the fixing plate (1101), and a fixing shaft (1103) is mounted on the back of the mounting hole (1102);
and sliding grooves (1104) matched with the adjusting mechanisms (12) are formed in the periphery of the surface of the fixing plate (1101).
5. The tension winding tool for the rotor of the automobile generator as claimed in claim 4, wherein the adjusting mechanism (12) comprises a rotating block (1201) arranged on the outer side of the circumference of the fixed shaft (1103), a first protruding block (1202) is arranged on the periphery of the bottom end of the rotating block (1201), a connecting rod (1203) is sleeved on the outer side of the circumference of the first protruding block (1202), one end, far away from the first protruding block (1202), of the connecting rod (1203) is movably connected with a second protruding block (1204), a sliding block (1205) is arranged at the top end of the second protruding block (1204), and two sides of the middle of the sliding block (1205) are matched with the sliding groove (1104);
transversely the bottom of slider (1205) all is provided with bracing piece (1206), the bottom of bracing piece (1206) is provided with connecting rod (1207), transversely the cover is equipped with electric telescopic handle (1208) between the outside of connecting rod (1207).
6. The tension winding tool for the automobile generator rotor as claimed in claim 5, wherein an arc-shaped stop block (1209) is arranged at the top end of the sliding block (1205), and a circular shape can be formed among a plurality of the arc-shaped stop blocks (1209).
7. The tension type winding tool for the automobile generator rotor as claimed in claim 6, wherein both ends of the sliding block (1205) are provided with concave grooves (12051), and the concave surfaces of the concave grooves (12051) are matched with the sliding grooves (1104).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220361217.5U CN216699777U (en) | 2022-02-21 | 2022-02-21 | Tension type winding tool for automobile generator rotor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220361217.5U CN216699777U (en) | 2022-02-21 | 2022-02-21 | Tension type winding tool for automobile generator rotor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216699777U true CN216699777U (en) | 2022-06-07 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220361217.5U Active CN216699777U (en) | 2022-02-21 | 2022-02-21 | Tension type winding tool for automobile generator rotor |
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| Country | Link |
|---|---|
| CN (1) | CN216699777U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114225847A (en) * | 2021-12-23 | 2022-03-25 | 山东钧龙新能源科技有限公司 | Methanol flameless heating reactor and methanol flameless heating control method |
-
2022
- 2022-02-21 CN CN202220361217.5U patent/CN216699777U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114225847A (en) * | 2021-12-23 | 2022-03-25 | 山东钧龙新能源科技有限公司 | Methanol flameless heating reactor and methanol flameless heating control method |
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