CN216694933U

CN216694933U - Photovoltaic module encapsulation frame overhauls and rotates regulation platform

Info

Publication number: CN216694933U
Application number: CN202220064605.7U
Authority: CN
Inventors: 解晓利; 唐英国
Original assignee: Shandong Xinao New Energy Co ltd
Current assignee: Shandong Xinao New Energy Co ltd
Priority date: 2022-01-11
Filing date: 2022-01-11
Publication date: 2022-06-07
Anticipated expiration: 2032-01-11

Abstract

The utility model provides a photovoltaic module packaging frame overhauling rotary adjusting table, which relates to the field of photovoltaic module overhauling equipment and comprises an installing table, wherein an installing cavity and a fixing plate are arranged on the installing table; this device passes through the detection of automatic machine realization to the frame inclination, the value that feeds back with two distance sensor measurement current frames matches the standard value inclination that finishes back distance sensor and the mould with the standard frame of inputing in advance in the control box and does a contrast, the result of comparing if the within range that the error allows then the frame inclination is qualified, if not then the frame inclination is unqualified in the within range that the error allows, no longer need the people's eye to measure, guarantee the qualification rate of frame, avoid influencing subsequent whole equipment.

Description

Photovoltaic module encapsulation frame overhauls and rotates regulation platform

Technical Field

The utility model relates to the field of photovoltaic module overhauling equipment, in particular to a photovoltaic module packaging frame overhauling rotary adjusting table.

Background

The photovoltaic module generally refers to a solar cell module, because the output voltage of a single solar cell is low, and the electrodes of the unpackaged cells are easy to fall off due to the influence of the environment, a certain number of single cells are sealed into the solar cell module in a series-parallel connection mode to prevent the electrodes and interconnection lines of the cells from being corroded, in addition, the cells are prevented from being cracked due to the packing, the outdoor installation is facilitated, and the service life and the reliability of the solar cell module are determined by the quality of the packing.

The frame that is used for encapsulating photovoltaic module now all need carry out deep-processing, a link in the deep-processing is the chamfer angle, the purpose of chamfer angle is the installation of being convenient for between two frames and fixes, the frame of production if compare in error band with the bevel angle of standard frame, then indicate qualified, otherwise not in error band then unqualified, the inclination of frame utilizes the human eye to carry out the range estimation under the traditional condition, but the human eye range estimation is inaccurate and consume time, the whole equipment that will influence follow-up frame is not found in time.

SUMMERY OF THE UTILITY MODEL

The utility model provides a photovoltaic module packaging frame overhauling rotary adjusting table, which can avoid the problems that the inclination of a frame is visually observed by human eyes under the traditional condition, but the visual observation of the human eyes is inaccurate and consumes time, and the overall assembly of the subsequent frame is influenced if the inclination of the frame is not found in time.

The technical scheme adopted by the utility model for solving the technical problems is as follows:

a photovoltaic module packaging frame overhauling rotary adjusting table comprises an installing table, wherein an installing cavity and a fixing plate are arranged on the installing table, a rotary motor is arranged in the installing cavity and connected with a rotary shaft, the rotary shaft is connected with a rotary disc, the rotary disc is positioned above the installing table and does not contact with the surface of the installing table, an adjusting table is arranged on the rotary disc, a fixing table is arranged on the adjusting table, a plurality of threaded holes, two limiting plates and a fixing assembly are arranged on the fixing table, a frame is further arranged on the fixing table, the limiting plates are in contact with the frame, an electric cylinder is in sliding fit on the fixing plate, a die is arranged on a contraction rod of the electric cylinder, distance sensors are symmetrically arranged at two ends of the die, and the die is matched with the frame; the device solves the problem that the inclination of the frame is inaccurate by visual inspection of human eyes, improves the qualification rate of the frame, timely removes the frame which is not in accordance with the standard inclination, and does not influence the overall assembly of the subsequent frame.

In some embodiments, the fixing assembly comprises a fixing frame, wherein a first bolt is fixedly arranged on the fixing frame, the first bolt is in threaded fit with one of the threaded holes, a second bolt is inserted into the fixing frame, the second bolt is also in threaded fit with one of the threaded holes, and one end of the fixing frame is matched with the frame; one end of the fixing frame is pressed on the frame by utilizing two bolts.

In some embodiments, a slide rail is arranged on the fixing plate, a slide block is slidably fitted on the slide rail, the slide block is provided with the electric cylinder, and the electric cylinder is electrically connected with the control panel; and a screw rod structure is adopted to drive the slide block to do directional motion along the slide rail.

In some embodiments, a rubber pad is arranged at one end of the fixing frame, and the rubber pad is matched with the frame; the damage of the fixing frame to the surface of the frame in the process of compressing the frame is reduced, and the integrity of the frame is ensured.

In some embodiments, the electric cylinder is movably connected with the die, and the die is replaceable; when the frames with different model sizes are replaced for measurement, the corresponding dies are also replaced, and the distance value within the error allowable range after the standard frames are matched with the standard dies is input into the control box in advance to ensure the accuracy of subsequent comparison.

In some embodiments, the two limiting plates are symmetrically arranged around the fixed table.

In some embodiments, the fixing plate is disposed at one side of the turntable.

Compared with the prior art, the utility model has the beneficial effects that: through the installation table, an installation chamber and a fixed plate are arranged on the installation table, a rotating motor is arranged in the installation chamber, the rotating motor is connected with a rotating shaft, the rotating shaft is connected with a rotary table, the rotary table is positioned above the installation table and does not contact with the surface of the installation table, an adjusting table is arranged on the rotary table, a fixed table is arranged on the adjusting table, a plurality of threaded holes, two limiting plates and a fixing assembly are arranged on the fixed table, a frame is also placed on the fixed table, the limiting plates are in contact with the frame, an electric cylinder is in sliding fit on the fixed plate, a mold is arranged on a contraction rod of the electric cylinder, distance sensors are symmetrically arranged at two ends of the mold, and the mold is matched with the frame; this device passes through the detection of automatic machine realization to the frame inclination, the value that feeds back with two distance sensor measurement current frames matches the standard value inclination that finishes back distance sensor and the mould with the standard frame of inputing in advance in the control box and does a contrast, the result of comparing if the within range that the error allows then the frame inclination is qualified, if not then the frame inclination is unqualified in the within range that the error allows, no longer need the people's eye to measure, guarantee the qualification rate of frame, avoid influencing subsequent whole equipment.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of the frame of the present invention;

FIG. 3 is an enlarged view of a portion of line A of FIG. 2;

reference numerals:

1. an installation table; 11. a mounting cavity; 12. a rotating electric machine; 13. a rotating shaft; 14. a turntable; 15. an adjusting table; 16. a fixed table; 17. a fixing plate; 171. a slide rail; 172. a slider; 18. an electric cylinder; 19. a mold; 191. a distance sensor; 21. a threaded hole; 22. a fixing frame; 23. a first bolt; 24. a second bolt; 25. a rubber pad; 3. a frame; 31. and a limiting plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. The following description of at least one exemplary embodiment is merely illustrative in nature and is in no way intended to limit the utility model, its application, or uses. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The relative arrangement of the components and steps, the numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. Meanwhile, it should be understood that the sizes of the respective portions shown in the drawings are not drawn in an actual proportional relationship for the convenience of description. Techniques, methods, and apparatus known to those of ordinary skill in the relevant art may not be discussed in detail but are intended to be part of the specification where appropriate. In all examples shown and discussed herein, any particular value should be construed as merely illustrative, and not limiting. Thus, other examples of the exemplary embodiments may have different values. It should be noted that: like reference numbers and letters refer to like items in the following figures, and thus, once an item is defined in one figure, it need not be discussed further in subsequent figures.

Spatially relative terms, such as "above … …," "above … …," "above … … surface," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.

As shown in fig. 1 to 3, a photovoltaic module packaging frame overhaul rotating adjusting table comprises an installation table 1, wherein an installation cavity 11 and a fixing plate 17 are arranged on the installation table, a rotating motor 12 is arranged in the installation cavity, the rotating motor is connected with a rotating shaft 13, the rotating shaft is connected with a rotating disc 14, the rotating disc is positioned above the installation table and does not contact with the surface of the installation table, an adjusting table 15 is arranged on the rotating disc, a fixing table 16 is arranged on the adjusting table, a plurality of threaded holes 21, two limiting plates 31 and a fixing assembly are arranged on the fixing table, a frame 3 is further arranged on the fixing table, the limiting plates contact with the frame, the fixing assembly comprises a fixing frame 22, a first bolt 23 is fixedly arranged on the fixing frame, the first bolt is in threaded fit with one of the threaded holes, and a second bolt 24 is inserted on the fixing frame, the second bolt is also in threaded fit with one of the threaded holes, one end of the fixing frame is matched with the frame, the fixing plate is in sliding fit with an electric cylinder 18, a contraction rod of the electric cylinder is provided with a mold 19, two ends of the mold are symmetrically provided with distance sensors 191, the distance sensors are electrically connected with the control panel, and the mold is matched with the frame;

the working personnel firstly install the fixed frame, the face to be detected of the frame is not arranged in parallel with the mould in the initial state, the rotating motor drives the frame to rotate a certain angle to match with the mould to complete the measurement when the measurement is carried out, the purpose is that the frame is conveniently installed by the working personnel in the early stage, the frame is not obstructed by the fixed plate and the air cylinder in the installation process, one end of the fixed frame can be tightly pressed on the frame by utilizing two bolts, the first bolt is fixedly arranged, the second bolt can be movably disassembled, the second bolt keeps loose when the frame is not placed at the beginning, the position of the second bolt is adjusted after the frame is placed, the second bolt is screwed down to tightly press the frame by the fixed frame, the frame is tightly contacted with two limiting plates before the frame is pressed, the frame position is ensured to be placed rightly, the significance of arranging a plurality of groups of threaded holes is that the frame can be adapted to frames with different types and sizes, and the stable placement of the frame is ensured, after the frame is placed, the rotating motor starts to rotate to drive the surface to be detected of the frame to rotate to one side of the electric cylinder, the surface to be detected of the frame is arranged in parallel with the die at the moment, then the sliding block drives the electric cylinder to move to the central position of the surface to be detected of the frame under the action of the control panel matched with the screw rod structure, the electric cylinder drives the die to advance to be attached to the surface of the frame at the moment, whether the inclination of the current frame is within an error allowable range can be known through numerical values fed back by the two distance sensors, the standard numerical values fed back by the distance sensors after the standard frame is completely matched with the die are input into the control box at the beginning, the numerical values fed back by the distance sensors in the current frame measurement are compared with the numerical values input into the control box in advance, and the inclination of the frame is qualified if the distance numerical values between the frame and the die after the frame are matched are within the error allowable range, if the frame inclination is not in the error allowable range, the frame inclination is unqualified, the device does not need human eyes to measure, the qualification rate of the frame is ensured, and the subsequent overall assembly process is prevented from being influenced.

When the embodiment of the utility model is implemented, as shown in fig. 3, one end of the fixing frame is provided with a rubber pad 25, and the rubber pad is matched with the frame; the rubber pad is arranged, so that the damage of the fixing frame to the surface of the frame in the process of compressing the frame can be reduced, and the integrity of the frame is guaranteed.

In specific implementation of the embodiment of the present invention, as shown in fig. 1 and fig. 2, a slide rail 171 is disposed on the fixing plate, a slide block 172 is slidably fitted on the slide rail, the slide block is provided with the electric cylinder, the electric cylinder is electrically connected to the control panel, the slide block is connected to a driving motor, the slide block is driven to make directional motion along the slide rail by a lead screw structure, and the lead screw structure is not shown in the figures in the prior art.

According to the further refinement of the scheme of the embodiment of the utility model, the electric cylinder is movably connected with the die, and the die is replaceable; when the frames with different model sizes are replaced for measurement, the corresponding mold needs to be replaced, the distance value within the error range after the standard frame is matched with the standard mold is input in advance, and the follow-up comparison accuracy is ensured.

According to the further refinement of the scheme of the embodiment of the utility model, the two limit plates are symmetrically arranged relative to the fixed table.

According to the further refinement of the scheme of the embodiment of the utility model, the fixing plate is arranged on one side of the turntable.

Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention and not to limit it; although the present invention has been described in detail with reference to preferred embodiments, those skilled in the art will understand that: modifications to the specific embodiments of the utility model or equivalent substitutions for parts of the technical features may be made; without departing from the spirit of the present invention, it is intended to cover all aspects of the utility model as defined by the appended claims.

Claims

1. The utility model provides a photovoltaic module encapsulation frame overhauls rotates regulation platform, a serial communication port, which comprises a mounting table, be provided with installation cavity and fixed plate on the installation cavity, be provided with the rotating electrical machines in the installation cavity, the rotating electrical machines is connected with the pivot, the pivot is connected with the carousel, the carousel is in the installation platform top and does not contact with the installation platform surface, be provided with the regulation platform on the carousel, be provided with the fixed station on the regulation platform, set up a plurality of screw holes, two limiting plates and fixed subassembly on the fixed station, sliding fit has electronic jar on the fixed plate, be provided with the mould on the shrink pole of electronic jar, the bilateral symmetry of mould is provided with distance sensor.

2. The photovoltaic module packaging frame overhauling rotary adjusting table as recited in claim 1, wherein the fixing module comprises a fixing frame, a first bolt is fixedly arranged on the fixing frame and is in threaded fit with one of the threaded holes, a second bolt is inserted into the fixing frame and is also in threaded fit with one of the threaded holes.

3. The photovoltaic module packaging frame overhauling rotary adjusting table as claimed in claim 1, wherein a sliding rail is arranged on the fixing plate, a sliding block is arranged on the sliding rail in a sliding fit manner, the sliding block is provided with the electric cylinder, and the electric cylinder is electrically connected with the control panel.

4. The photovoltaic module packaging frame overhauling rotary adjusting table as recited in claim 2, wherein one end of the fixing frame is provided with a rubber pad.

5. The photovoltaic module packaging frame overhauling rotary adjusting table as recited in claim 3, wherein the electric cylinder is movably connected with the die, and the die is replaceable.

6. The photovoltaic module packaging frame overhauling rotary adjusting table as recited in claim 1, wherein the two limiting plates are symmetrically arranged around the fixed table.

7. The photovoltaic module package frame overhauling rotary adjusting table as recited in claim 1, wherein the fixing plate is arranged on one side of the rotating disc.