Device for manufacturing lining stainless steel pipe sleeve of lining plastic composite pipe orifice
Technical Field
The utility model relates to a device for manufacturing a lining stainless steel pipe sleeve of a plastic-lined composite pipe orifice, and particularly belongs to the technical field of steel pipe production equipment.
Background
At present, the connection mode of the lining plastic composite pipe with the diameter of phi 50-phi 325mm is screw thread, groove pressing and flange connection, and the plastic pipe at the pipe opening has the defect of easy falling and infirm; and the plastic-lined composite pipe is mainly applied to conveying media such as drinking water, fire water, air conditioning water and the like, and the plastic layer has higher falling probability after long-term impact of water flow. Aiming at the problems, the inner surfaces of the two ends of the plastic-lined composite pipe are additionally provided with the stainless steel protective sleeves, so that the plastic pipe at the pipe opening is prevented from falling off, the impact of water on the joint of the steel pipe and the plastic layer can be prevented, the glue failure of the steel pipe and the plastic layer is effectively prevented, the falling off is avoided, and the service life of the plastic-lined composite pipe is greatly prolonged. The utility model provides a device for manufacturing a lining stainless steel pipe sleeve of a plastic-lined composite pipe orifice, which is used for producing the stainless steel pipe sleeve, adopts a hydraulic transmission system, has sensitive action, can realize frequent starting and reversing, and has stable operation and high precision; the processing pipe diameter range is large, and the stainless steel pipe sleeve with the diameter of phi 60-phi 325mm can be produced; simple operation, high yield and low production cost.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of providing a device for manufacturing a lining stainless steel pipe sleeve of a plastic-lined composite pipe orifice, which is used for producing the stainless steel pipe sleeve, adopts a hydraulic transmission system, has sensitive action, can realize frequent starting and reversing, and has stable operation and high precision; the processing pipe diameter range is large, and the stainless steel pipe sleeve with the diameter of phi 60-phi 325mm can be produced; simple operation, high yield and low production cost.
In order to solve the problems, the technical scheme adopted by the utility model is as follows:
a lining plastic composite pipe mouth lining stainless steel pipe sleeve manufacturing device comprises:
the shearing machine comprises a shearing machine box body, wherein a shearing mechanism is arranged at the top of the shearing machine box body, a positioning device is arranged on the right side of the shearing mechanism, and a conveying device is arranged on the right side of the positioning device;
the ring pressing machine comprises a ring pressing machine box body, wherein a material discharging frame and a mounting frame are arranged on the ring pressing machine box body, a first hydraulic cylinder is arranged at the top of the mounting frame, a first pressing roller seat is fixedly arranged at the free end of a hydraulic rod of the first hydraulic cylinder, an upper pressing roller is rotatably hinged on the pressing roller seat, the inner end of the upper pressing roller is connected with a rotary driving device, two lower pressing rollers parallel to the axial line of the upper pressing roller are symmetrically arranged below the upper pressing roller, and the material discharging frame is arranged on the right side of the lower pressing roller;
the butt welding machine comprises a butt welding machine box body, wherein a fixed seat is arranged on the butt welding machine box body, a sliding seat is arranged on the right side of the fixed seat in a front-back sliding manner, a hydraulic cylinder II for driving the sliding seat to move is arranged on the fixed seat, an installation seat is fixedly arranged on the right side of the sliding seat, a hydraulic cylinder III is fixedly arranged on the installation seat, and an argon arc welding gun is vertically and fixedly arranged on a cylinder rod of the hydraulic cylinder; two baffle plates are arranged on the box body of the butt welding machine along the front-back direction below the argon arc welding gun, and a pressing ring bracket capable of lifting up and down is arranged below the baffle plates;
the curling machine comprises a curling machine box body, wherein a cylindrical pressing sleeve is arranged in the middle of the curling machine box body, a pressing roller capable of moving left and right and up and down is arranged on the left side of the pressing sleeve, a pressing shaft capable of moving up and down is arranged on the right side of the pressing sleeve, and a rotating device is arranged below the pressing sleeve and drives the pressing sleeve to rotate.
As an implementation mode of the utility model, a first support is arranged on the left side of a box body of the curling machine, a first sliding plate is arranged on the right side of the first support, a first sliding block is arranged on the first sliding plate in a left-right sliding manner, a fourth hydraulic cylinder is fixedly arranged on the first support, an oil cylinder rod of the fourth hydraulic cylinder is fixedly connected with the first sliding block, a first vertical plate is vertically and fixedly arranged on the first sliding block, a first transverse plate is horizontally and fixedly arranged on the first vertical plate, a second sliding plate is fixedly arranged on the right side of the first vertical plate, a second sliding block capable of sliding up and down is arranged on the second sliding plate, the second sliding block is connected with an oil cylinder rod of a fifth hydraulic cylinder fixedly arranged on the first transverse plate, a compression roller is arranged on the second sliding block, and the compression roller is a V-shaped roller.
As an implementation mode of the utility model, a second support is arranged on the right side of the curling machine box body, a third sliding plate is arranged on the left side of the second support, a third sliding block is arranged on the third sliding plate and can slide left and right, a sixth hydraulic cylinder is fixedly arranged on the second support, a cylinder rod of the sixth hydraulic cylinder is fixedly connected with the third sliding block, a second vertical plate is vertically and fixedly arranged on the third sliding block, a second transverse plate is horizontally and fixedly arranged on the second vertical plate, a fourth sliding plate is fixedly arranged on the left side of the second vertical plate, a fourth sliding block capable of sliding up and down is arranged on the fourth sliding plate, the fourth sliding block is connected with a cylinder rod of a seventh hydraulic cylinder fixedly arranged on the second transverse plate, and the press shaft is arranged on the fourth sliding block.
As an embodiment of the present invention, the left end of the sliding plate is disposed on the first bracket through a first adjusting bolt, and the right end of the sliding plate is disposed on the second bracket through a second adjusting bolt.
As an embodiment of the present invention, the left end of the compression roller is rotatably disposed in a first fixing sleeve, the left end of the first fixing sleeve is fixedly disposed on a second sliding block, the right end of the compression shaft is rotatably disposed in a second fixing sleeve, and the right end of the second fixing sleeve is fixedly disposed on a fourth sliding block.
As an implementation mode of the utility model, a gap is reserved between the two baffles, the bottoms of the two baffles are horizontal planes, and the tops of the two baffles are inclined planes with low inside and high outside; and the pressing ring bracket is provided with a top block, and the top block is provided with a groove corresponding to the gap.
As an embodiment of the utility model, the bottom of the pressing ring bracket is provided with a lifting device, and the lifting device is an air cylinder, a hydraulic cylinder or an air bag.
In one embodiment of the present invention, the lower press roll is disposed on the ring rolling machine casing through an installation plate, and the rotation driving device is a reduction motor disposed on a press roll seat.
As an embodiment of the present invention, the positioning device includes a positioning plate disposed at the top of the box body of the shearing machine, the positioning plate is provided with a plurality of positioning slots extending in the front-back direction, the positioning plate is provided with two barrier strips perpendicular to the positioning slots, the barrier strips are fastened in the positioning slots through a locking handle, and the two barrier strips are used for limiting the steel belt.
As an embodiment of the utility model, the conveying device comprises a feeding frame arranged on the right side of the box body of the shearing machine, and a plurality of rollers are arranged on the feeding frame in parallel.
Adopt the produced beneficial effect of above-mentioned technical scheme to lie in:
the device for manufacturing the stainless steel pipe sleeve lined on the plastic-lined composite pipe orifice is used for producing the stainless steel pipe sleeve, adopts a hydraulic transmission system, is flexible in action, can realize frequent starting and reversing, and is stable in operation and high in precision; the processing pipe diameter range is large, and the stainless steel pipe sleeve with the diameter of phi 60-phi 325mm can be produced; simple operation, high yield and low production cost. The steel band with fixed length is cut out by a shearing machine, the steel band is rolled out into a qualified pipe ring by a ring pressing machine, then a stainless steel sleeve is welded by a butt welding machine, and finally an extending edge with the length of 2-3mm is pressed out of one end of the stainless steel sleeve by a curling machine, so that the stainless steel sleeve is conveniently installed in the plastic-lined composite pipe.
Drawings
Fig. 1 is a front view of the shearing machine of the present invention.
Fig. 2 is a schematic top view of the shearing machine of the present invention.
Fig. 3 is a front view schematically showing the structure of the ring pressing machine of the present invention.
FIG. 4 is a schematic front view of the butt welder of the present invention.
Fig. 5 is a partially enlarged schematic view of a portion a of fig. 4.
FIG. 6 is a schematic front view of the curling machine of the present invention.
Wherein: 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111, steel belt;
201, a ring pressing machine box body, 202 discharge racks, 203 mounting racks, 204 pressing roller seats, 205 upper pressing rollers, 206 hydraulic cylinders I, 207 hydraulic rods I, 208 mounting plates, 209 lower pressing rollers, 210 ring pressing machine operation boxes and 211 pipe rings;
301 butt welding machine box bodies, 303 fixing seats, 304 sliding seats, 305 connecting frames, 306 hydraulic cylinders II, 307 mounting seats, 308 hydraulic cylinders III, 309 argon arc welding guns, 310 baffles, 311 clamping ring brackets, 312 top blocks, 313 grooves, 314 illuminating lamps and 315 butt welding machine operation boxes;
401, a curling machine box body, a 402 bracket I, a 403 adjusting bolt I, a 404 sliding plate I, a 405 sliding block I, a 406 hydraulic cylinder IV, a 407 vertical plate I, a 408 transverse plate I, a 409 sliding plate II, a 410 sliding block II, a 411 hydraulic cylinder V, 412 press rollers, a 413 fixing sleeve I, a 414 bracket II, a 415 adjusting bolt II, a 416 sliding plate III, a 417 sliding block III, a 418 hydraulic cylinder VI, a 419 vertical plate II, a 420 transverse plate II, a 421 sliding plate IV, a 422 sliding block IV, a 423 hydraulic cylinder seven, a 424 press shaft, a 425 fixing sleeve II, a 426 pressing sleeve, a 427 stainless steel sleeve and a 428 rotating device.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the following description of the present invention with reference to the specific embodiments is provided for clarity and completeness.
As shown in fig. 1-6, the device for manufacturing a lining plastic composite pipe orifice lining stainless steel pipe sleeve comprises:
the shearing machine comprises a shearing machine box body 101, wherein a shearing mechanism 108 is arranged at the top of the shearing machine box body 101, a positioning device is arranged on the right side of the shearing mechanism 108, and a conveying device is arranged on the right side of the positioning device; the steel strip 111 is cut by the shearing mechanism 108, and the steel strip 111 is positioned by the positioning device, so that smooth and stable conveying of the steel strip 111 is ensured.
The ring pressing machine comprises a ring pressing machine box body 201, a material discharging frame 202 and a mounting frame 203 are arranged on the ring pressing machine box body 201, a first hydraulic cylinder 206 is arranged at the top of the mounting frame 203, a first press roller seat 204 is fixedly arranged at the free end 207 of a first hydraulic rod of the first hydraulic cylinder 206, an upper press roller 205 is rotatably hinged on the press roller seat 204, the inner end of the upper press roller 205 is connected with a rotary driving device, two lower press rollers 209 parallel to the axis of the upper press roller 205 are symmetrically arranged below the upper press roller 205, and the material discharging frame 202 is arranged on the right side of the lower press roller 209; one end of the steel belt 111 cut by the shearing machine is placed between the upper pressing roller 205 and the lower pressing roller 209, the upper pressing roller 205 is controlled to descend through the first hydraulic cylinder 206, the steel belt 111 is pressed on the two lower pressing rollers 209 symmetrically arranged below the upper pressing roller 111, the upper pressing roller 205 is driven to rotate through the rotary driving device, and the steel belt 111 is manually supported to be pressed into a ring between the upper pressing roller 205 and the lower pressing rollers 209 to form a pipe ring 211. In the ring-pressing, a plurality of steel strips 111 may be stacked together while the ring-pressing is performed.
The butt welding machine comprises a butt welding machine box body 301, wherein a fixed seat 303 is arranged on the butt welding machine box body 301, a sliding seat 304 is arranged on the right side of the fixed seat 303 and can slide back and forth, a second hydraulic cylinder 306 for driving the sliding seat 304 to move is arranged on the fixed seat 303, an installation seat 307 is fixedly arranged on the right side of the sliding seat 304, a third hydraulic cylinder 308 is fixedly arranged on the installation seat 307, and an argon arc welding gun 309 is vertically and fixedly arranged on a cylinder rod of the third hydraulic cylinder; two baffles 310 are arranged on the butt welder box body 301 along the front-back direction below the argon arc welding gun 309, and a pressing ring bracket 311 capable of lifting up and down is arranged below the baffles 310; the pipe ring 211 is placed between the baffle 310 and the pressing ring bracket 311, the lifting device drives the pressing ring bracket 311 to move upwards, the pipe ring 211 is clamped between the baffle 310 and the pressing ring bracket 311, two edges to be welded of the pipe ring 211 are located in a gap between the two baffles 310, the argon arc welding gun 309 is controlled to descend to a certain height through the third hydraulic cylinder 308, the argon arc welding gun 309 is controlled to move back and forth along the gap between the two baffles 310 through the second hydraulic cylinder 306 for welding, and the argon arc welding gun 309 is a tungsten electrode argon arc welding gun.
The curling machine comprises a curling machine box body 401, a cylindrical pressing sleeve 426 is arranged in the middle of the curling machine box body 401, a pressing roller 412 capable of moving left and right and up and down is arranged on the left side of the pressing sleeve 426, a pressing shaft 424 capable of moving up and down is arranged on the right side of the pressing sleeve 426, and a rotating device 428 is arranged below the pressing sleeve 426 and drives the pressing sleeve 426 to rotate. The welded stainless steel sleeve 427 is placed in the press sleeve 426, the press roller 412 and the press shaft 424 are controlled to be right above the edge of the stainless steel sleeve 427 and to be in contact with the upper edge of the stainless steel sleeve 427, wherein an arc-shaped or V-shaped revolving part is arranged on the press roller 412, the deepest part of the revolving part (namely the middle part of the press roller 412) is in contact with the upper edge of the stainless steel sleeve 427, the press sleeve 426 is driven to rotate by a rotating device 428, the press roller 412 is driven to move leftwards, the upper part of the stainless steel sleeve 427 is curled, and the edge of 2-3mm is rolled out. The pressing shaft 424 functions to prevent the right side of the stainless steel sleeve 427 from tilting.
In this embodiment, a first support 402 is arranged on the left side of the curling machine box 401, a first sliding plate 404 is arranged on the right side of the first support 402, a first slider 405 is arranged on the first sliding plate 404 and can slide left and right, a fourth hydraulic cylinder 406 is fixedly arranged on the first support 402, a cylinder rod of the fourth hydraulic cylinder is fixedly connected with the first slider 405, a first vertical plate 407 is vertically and fixedly arranged on the first slider 405, a first horizontal plate 408 is horizontally and fixedly arranged on the first vertical plate 407, a second sliding plate 409 is fixedly arranged on the right side of the first vertical plate 407, a second slider 410 capable of sliding up and down is arranged on the second sliding plate 409, the second slider 410 is connected with a cylinder rod of a fifth hydraulic cylinder 411 fixedly arranged on the first horizontal plate 408, a press roller 412 is arranged on the second slider 410, and the press roller 412 is a V-shaped roller.
The right side of the curling machine box body 401 is provided with a second support 414, the left side of the second support 414 is provided with a third sliding plate 416, the third sliding plate 416 is provided with a third sliding block 417 capable of sliding left and right, the second support 414 is fixedly provided with a sixth hydraulic cylinder 418, a cylinder rod of the sixth sliding block is fixedly connected with the third sliding block 417, the third sliding block 417 is vertically and fixedly provided with a second vertical plate 419, the second vertical plate 419 is horizontally and fixedly provided with a second transverse plate 420, the left side of the second vertical plate 419 is fixedly provided with a fourth sliding plate 421, the fourth sliding plate 421 is provided with a fourth sliding block 422 capable of sliding up and down, the fourth sliding block 422 is connected with a cylinder rod of a seventh hydraulic cylinder 423, which is fixedly arranged on the second transverse plate 420, and the press shaft 424 is arranged on the fourth sliding block 422. The pressing shaft 424 can move left and right under the action of the hydraulic cylinder six 418.
The left end of the first sliding plate 404 is arranged on the first support 402 through a first adjusting bolt 403, and the right end of the third sliding plate 416 is arranged on the second support 414 through a second adjusting bolt 415. The left-right positions of the first sliding plate 404 and the third sliding plate 416 on the curling machine box 401 can be adjusted through the first adjusting bolt 403 and the second adjusting bolt 415.
The left end of the compression roller 412 is arranged in a first fixing sleeve 413 in a rotatable manner, the left end of the first fixing sleeve 413 is fixedly arranged on a second sliding block 410, the right end of the compression shaft 424 is arranged in a second fixing sleeve 425 in a rotatable manner, the right end of the second fixing sleeve 425 is fixedly arranged on a fourth sliding block 422, bearings are arranged in the first fixing sleeve 413 and the second fixing sleeve 425, and the compression roller 412 and the compression shaft 424 are fixedly connected with inner rings of the bearings.
A gap is reserved between the two baffles 310, the bottoms of the two baffles 310 are horizontal planes, and the tops of the two baffles 310 are inclined planes with low inside and high outside; the pressing ring bracket 311 is provided with a top block 312, and the top block 312 is provided with a groove 313 corresponding to the gap.
The bottom of the pressing ring bracket 311 is provided with a lifting device, and the lifting device is an air cylinder, a hydraulic cylinder or an air bag.
The lower pressing roller 209 is arranged on the ring pressing machine box body 201 through a mounting plate 208, and the rotary driving device is a speed reducing motor arranged on the pressing roller seat 204.
The positioning device comprises a positioning plate 102 arranged at the top of the shearer box body 101, a plurality of positioning grooves 103 extending in the front-back direction are formed in the positioning plate 102, two barrier strips 104 perpendicular to the positioning grooves 103 are arranged on the positioning plate 102, the barrier strips 104 are fastened in the positioning grooves 103 through a locking handle 105, and the two barrier strips 104 are used for limiting the steel belt 111.
The conveying device comprises a feeding frame 106 arranged on the right side of the shearing machine box body 101, and a plurality of rollers 107 are arranged on the feeding frame 106 in parallel.
The device for manufacturing the lining stainless steel pipe sleeve of the plastic-lined composite pipe orifice is used for producing the stainless steel pipe sleeve, adopts a hydraulic transmission system, is sensitive in action, can realize frequent starting and reversing, and is stable in operation and high in precision; the range of the processing pipe diameter is large, and the stainless steel pipe sleeve with the diameter of phi 60-phi 325mm can be produced; simple operation, high yield and low production cost. The steel band 111 with fixed length is cut out through the shearing machine, the qualified pipe ring 211 is rolled out of the steel band 111 through the ring pressing machine, the stainless steel sleeve 427 is welded through the butt welder, and finally the extending edge with the length of 2-3mm is pressed out of one end of the stainless steel sleeve 427 through the curling machine, so that the stainless steel pipe can be conveniently installed in the plastic-lined composite pipe.
Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art may still make modifications to the technical solutions described in the foregoing embodiments, or may substitute some technical features of the embodiments; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.