CN216680189U - High-efficient dross removal mechanism of zinc alloy production usefulness - Google Patents
High-efficient dross removal mechanism of zinc alloy production usefulness Download PDFInfo
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- CN216680189U CN216680189U CN202123453290.XU CN202123453290U CN216680189U CN 216680189 U CN216680189 U CN 216680189U CN 202123453290 U CN202123453290 U CN 202123453290U CN 216680189 U CN216680189 U CN 216680189U
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- zinc alloy
- forming die
- conveyer
- liquid storage
- ejection
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- 229910001297 Zn alloy Inorganic materials 0.000 title claims abstract description 52
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 239000000463 material Substances 0.000 claims abstract description 65
- 239000007788 liquid Substances 0.000 claims abstract description 26
- 238000003860 storage Methods 0.000 claims abstract description 23
- 238000007599 discharging Methods 0.000 claims description 35
- 238000007790 scraping Methods 0.000 claims description 25
- 238000011084 recovery Methods 0.000 claims description 4
- 239000013049 sediment Substances 0.000 abstract description 26
- 230000000694 effects Effects 0.000 abstract description 2
- 239000002893 slag Substances 0.000 description 9
- 239000010410 layer Substances 0.000 description 7
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 2
- 238000005266 casting Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000002344 surface layer Substances 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- 229910052725 zinc Inorganic materials 0.000 description 2
- 238000003723 Smelting Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
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- Manufacture And Refinement Of Metals (AREA)
Abstract
The utility model relates to a high-efficient dross removal mechanism of zinc alloy production usefulness, including liquid storage pot and conveyer, zinc alloy solution is equipped with in the liquid storage pot, install ejection of compact subassembly on the liquid storage pot, ejection of compact subassembly one end is located the conveyer, install forming die on the conveyer, ejection of compact subassembly is just right with forming die, the triaxial arm is installed to conveyer one side, it scrapes the material piece to rotate to be connected with on the triaxial arm, the triaxial arm drives scrapes the material piece and moves towards being close to or keeping away from forming die place direction. This application has in the time of in the forming die on the zinc alloy solution along ejection of compact subassembly runner conveyor in the liquid storage tank, the top layer and the air contact of zinc alloy solution, form the material sediment, triaxial arm drives scrapes the motion of material spare orientation near forming die place, it stretches into forming die to scrape the material spare, it rotates to scrape the material spare, scrape the length direction motion of material spare along forming die, scrape away the material sediment that zinc alloy solution surface formed, do not need the manual work to remove the sediment, the effect of the efficiency of the sediment efficiency of removing is improved.
Description
Technical Field
The application relates to the technical field of zinc alloy slagging-off, especially relate to a high-efficient slagging-off mechanism of zinc alloy production usefulness.
Background
The zinc alloy block is prepared by adding other elements into a dissolving furnace together with zinc as a base, and smelting into a zinc alloy solution; then the solution is led into a mould, and then is cooled and formed.
When the casting liquid of the zinc alloy liquid is injected into a forming die, an oxide layer is easily formed due to the contact of the surface layer and air, and a layer of material slag is formed on the surface of the casting liquid of the zinc alloy, so that a worker needs to perform slag removal work beside a production conveying line, and the produced zinc alloy blocks are higher.
In view of the above-mentioned related art, the inventors consider that there are drawbacks that the efficiency of removing the slag by hand is low and the amount of labor is large.
SUMMERY OF THE UTILITY MODEL
In order to improve the efficiency of removing slag efficiency, this application provides a high-efficient slagging-off mechanism of zinc alloy production usefulness.
The application provides a high-efficient slagging-off mechanism of zinc alloy production usefulness adopts following technical scheme:
the utility model provides a high-efficient dross removal mechanism of zinc alloy production usefulness, includes liquid storage pot and conveyer, zinc alloy solution is equipped with in the liquid storage pot, install ejection of compact subassembly on the liquid storage pot, ejection of compact subassembly one end is located the conveyer, install forming die on the conveyer, ejection of compact subassembly with forming die is just right, three-axis arm is installed to conveyer one side, it scrapes the material piece to rotate to be connected with on the three-axis arm, three-axis arm drives scrape the material piece and be close to or keep away from towards forming die place direction motion.
Through adopting above-mentioned technical scheme, in the time of in the forming die on zinc alloy solution along ejection of compact subassembly runner conveyor in the liquid storage tank, zinc alloy solution's top layer and air contact, form the oxide layer, form the material sediment, triaxial arm drives scrapes the material piece and moves towards being close to forming die place direction, it stretches into forming die to scrape the material piece, it rotates to scrape the material piece, scrape the length direction motion of material piece along forming die, scrape away the material sediment of zinc alloy solution surface formation, need not remove the sediment through the manual work, reduce workman's working strength, the efficiency of removing the sediment is improved.
Preferably, the scraping part comprises a connecting rod rotatably connected with a connecting block of the triaxial mechanical arm, a cross rod is mounted on the connecting rod, and a scraping blade is mounted on the cross rod.
Through adopting above-mentioned technical scheme, during triaxial arm drove the doctor-bar and stretches into forming die, the connecting block of triaxial arm rotated and drives the doctor-bar and move towards being close to forming die place direction, and the doctor-bar rotates along with the connecting block, moves along forming die's length direction, scrapes away the material sediment that zinc alloy solution surface formed, need not remove the sediment through the manual work, reduces workman's working strength, improves the efficiency of removing the sediment efficiency.
Preferably, the width of the scraping blade is larger than or equal to that of the forming die, one end of the scraping blade is installed on the cross rod, and the other end of the scraping blade extends towards the direction of the conveyor and is obliquely arranged downwards.
Through adopting above-mentioned technical scheme, with doctor-bar one end slope setting, make and scrape the material sediment on the doctor-bar and be difficult for dropping.
Preferably, still install on the conveyer and retrieve the box, the triaxial arm drives scrape the material part and move towards being close to or keeping away from retrieve the box place direction.
Through adopting above-mentioned technical scheme, scrape material piece and scrape the material sediment after, triaxial arm drives scrapes material piece and moves towards being close to recovery box place direction, scrapes material piece and rotates, will expect that the sediment falls in retrieving the box, conveniently collects and retrieves the material sediment, environmental protection more.
Preferably, the discharging assembly comprises a discharging groove fixedly connected with a discharging port of the liquid storage tank, the discharging groove is communicated with the liquid storage tank, a discharging barrel is installed on the conveyor, a material port is formed in the discharging barrel, the material port is right opposite to the forming mold, and the discharging barrel is communicated with the discharging groove.
Through adopting above-mentioned technical scheme, set up blown down tank and play feed cylinder and conveniently add the zinc alloy solution in the liquid storage tank to forming die.
Preferably, the conveyer is provided with a driving piece, the driving piece is fixedly connected with one end of the discharging groove, which is far away from the discharging barrel, and the driving piece drives the discharging barrel to rotate.
Through adopting above-mentioned technical scheme, set up the driving piece and drive a feed cylinder and rotate, make zinc alloy solution be difficult for solidifying in a feed cylinder, can more smooth flow to forming die in.
Preferably, a height limiting plate is fixedly connected to the conveyor and is located above the forming die.
By adopting the technical scheme, when the forming die moves along with the conveyor, the height limiting plate is arranged to facilitate scraping away impurities of the zinc alloy solution higher than the height limiting plate.
Preferably, the number of the material openings is not less than two, and the material openings are arranged around the wall of the discharging barrel.
By adopting the technical scheme, the material opening is not less than two, so that the discharging of the zinc alloy solution can be accelerated, and the material opening is arranged around the cylinder wall of the discharging cylinder, so that the discharging of the zinc alloy solution is more uniform.
In summary, the present application includes at least one of the following beneficial technical effects:
when in the zinc alloy solution in the liquid storage tank along the forming die on ejection of compact subassembly runner conveyor, the top layer and the air contact of zinc alloy solution, form the oxide layer, form the material sediment, triaxial arm drives scrapes the motion of material spare orientation near forming die place, it stretches into forming die to scrape the material spare, it rotates to scrape the material spare, scrape the length direction motion of material spare along forming die, scrape away the material sediment that zinc alloy solution surface formed, need not remove the sediment through the manual work, reduce workman's working strength, the efficiency of removing the sediment is improved.
One end of the scraping piece is obliquely arranged, so that the material slag scraped on the scraping piece is not easy to fall off.
The driving piece is arranged to drive the discharging barrel to rotate, so that the zinc alloy solution is not easy to solidify in the discharging barrel and can flow to the forming die more smoothly.
Drawings
FIG. 1 is a schematic view of the overall structure of a high-efficiency deslagging mechanism for producing zinc alloy.
Fig. 2 is an enlarged view of a in fig. 1.
Fig. 3 is an enlarged schematic view of B in fig. 1.
Description of reference numerals:
1. a three-axis mechanical arm; 2. a conveyor; 3. scraping the material; 31. a connecting rod; 32. a cross bar; 33. scraping a blade; 4. a discharge assembly; 41. a discharge chute; 42. a flow guide pipe; 43. a discharging barrel; 44. a material port; 5. a forming die; 6. a liquid storage tank; 7. a height limiting plate; 8. a recovery box; 9. a motor plate; 10. a drive member; 11. connecting blocks; 12. a bearing seat; 13. and (7) connecting the shafts.
Detailed Description
The present application is described in further detail below with reference to figures 1-3.
The embodiment of the application discloses high-efficient slagging-off mechanism of zinc alloy production usefulness. Referring to fig. 1, the zinc alloy zinc. Discharging component 4 is just right with forming die 5, and 2 one sides of conveyer install triaxial arm 1, and the last rotation of triaxial arm 1 is connected with scrapes material piece 3, and triaxial arm 1 drives scrapes material piece 3 and moves towards being close to or keeping away from forming die 5 place direction. Triaxial arm 1 drives scrapes material piece 3 and stretches into forming die 5, scrapes material piece 3 and rotates, scrapes the length direction motion of material piece 3 along forming die 5, scrapes away the material sediment that zinc alloy solution surface formed, need not remove the sediment through the manual work, reduces workman's working strength, improves the efficiency of removing the sediment efficiency.
Referring to fig. 1 and 2, the scraping member 3 includes a connecting rod 31 mounted on the connecting block 11 of the three-axis robot arm 1, a cross rod 32 is mounted on the connecting rod 31, at least one scraping blade 33 is fixedly connected to the cross rod 32, two scraping blades 33 are provided in the embodiment, and three or four scraping blades are also intentionally provided in other practical manners; the two blades 33 are symmetrically disposed about the center line of the cross bar 32. The width of the blade 33 is greater than or equal to the width of the forming die 5, in the embodiment, the width of the blade 33 is equal to the width of the forming die 5, in other embodiments, the width of the blade 33 may be greater than the width of the forming die 5; the material slag on the forming die 5 can be conveniently scraped away at one time.
Referring to fig. 2, two equal fixed connection in doctor-bar 33 one end are on horizontal pole 32, and two doctor-bar 33 other ends all extend towards conveyer 2 place direction, and two equal slopes of doctor-bar 33 set up towards triaxial arm 1, and two equal slopes of doctor-bar 33 set up downwards, set up doctor-bar 33 one end slope, make the material sediment of scraping on the doctor-bar 33 difficult because of self gravity drops.
Referring to fig. 1 and 2, the conveyor 2 is far away from the end, provided with the discharging assembly 4, of the height limiting plate 7, the three-shaft mechanical arm 1 is located between the height limiting plate 7 and the discharging assembly 4, the height limiting plate 7 is located above the forming die 5, and when the forming die 5 moves along with the conveyor 2, the height limiting plate 7 is arranged to facilitate scraping away slag, with zinc alloy solution higher than the height limiting plate 7, from the forming die. Still install on conveyer 2 and retrieve box 8, retrieve box 8 fixed connection on limit for height board 7, retrieve 8 one end openings of box, triaxial arm 1 drives doctor-bar 33 towards being close to or keeping away from the motion of retrieving 8 places of box, doctor-bar 33 scrapes the material sediment after, triaxial arm 1 drives doctor-bar 33 towards being close to the motion of retrieving 8 places of box, triaxial arm 1 drives doctor-bar 33 and rotates, will expect the sediment and pour in retrieving box 8, conveniently collect and retrieve the material sediment, environmental protection more.
Referring to fig. 1 and 3, the discharging assembly 4 includes a discharging chute 41 fixedly connected to a discharging port 44 of the liquid storage tank 6, the discharging chute 41 is communicated with the liquid storage tank 6, one end of the discharging chute 41 is fixedly connected to the liquid storage tank 6, and the other end of the discharging chute 41 is fixedly connected to the conveyor 2. Still install out feed cylinder 43 on the conveyer 2, go out feed cylinder 43 and be close to spout 41 one end opening, fixedly connected with passage on the spout 41, passage one end and spout 41 intercommunication, the passage other end stretch into out feed cylinder 43 and communicate with play feed cylinder 43. The discharge chute 41 communicates with the discharge barrel 43. At least two material ports 44 are formed in the discharging barrel 43, so that discharging of the zinc alloy solution can be accelerated, and the material ports 44 are arranged around the barrel wall of the discharging barrel 43, so that discharging of the zinc alloy solution is more uniform; in this embodiment, the material opening 44 is provided with six, but in other embodiments, five or seven material openings may be provided. Four material ports 44 are provided around the wall of the discharge cylinder 43, and the material ports 44 are opposed to the forming die 5.
Referring to fig. 1 and 3, a motor plate 9 is fixedly connected to one side of the conveyor 2, and a driving member 10 is fixedly connected to the motor plate 9, in this embodiment, the driving member 10 is provided as a motor, and in other embodiments, it may be an air cylinder. The motor shaft of driving piece 10 is close to play feed cylinder 43 one end fixedly connected with connecting axle 13, fixedly connected with bearing frame 12 on the conveyer 2, install the bearing in the bearing frame 12, connecting axle 13 alternate in the bearing and with bearing inner race fixed connection, 41 one end fixed connection of blown down tank are kept away from with play feed cylinder 43 to connecting axle 13, driving piece 10 drives out feed cylinder 43 and rotates, it rotates to set up driving piece 10 and drive out feed cylinder 43, make zinc alloy solution difficult solidification in going out feed cylinder 43, can more smooth flow to in the forming die 5.
The principle of the high-efficient slagging-off mechanism of zinc alloy production usefulness in this embodiment is as follows:
when zinc alloy solution in the liquid storage tank 6 enters the discharging barrel 43 from the liquid storage tank 6 along the discharging groove 41 and then flows into the forming die 5 from the discharging barrel 43, the surface layer of the zinc alloy solution on the forming die 5 is contacted with air to form an oxidation layer to form material slag, the three-shaft mechanical arm 1 drives the scraping blade 33 to extend into the forming die 5, the three-shaft mechanical arm 1 drives the scraping blade 33 to move towards the direction close to the forming die 5, the scraping blade 33 rotates, the scraping blade 33 moves along the length direction of the forming die 5 to scrape the material slag formed on the surface of the zinc alloy solution, manual deslagging is not needed, the working intensity of workers is reduced, and the deslagging efficiency is improved.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (8)
1. The utility model provides a high-efficient dross removal mechanism of zinc alloy production usefulness, includes liquid storage pot (6) and conveyer (2), zinc alloy solution is equipped with in liquid storage pot (6), install ejection of compact subassembly (4) on liquid storage pot (6), ejection of compact subassembly (4) one end is located conveyer (2), its characterized in that: install forming die (5) on conveyer (2), ejection of compact subassembly (4) with forming die (5) are just right, conveyer (2) one side is installed triaxial arm (1), it scrapes material (3) to rotate to be connected with on triaxial arm (1), triaxial arm (1) drives scrape material (3) and move towards being close to or keeping away from forming die (5) place direction.
2. The efficient deslagging mechanism for zinc alloy production according to claim 1, wherein: scrape material piece (3) include with connecting rod (31) of connecting is rotated in connecting block (11) of triaxial arm (1), install horizontal pole (32) on connecting rod (31), install doctor-bar (33) on horizontal pole (32).
3. The efficient deslagging mechanism for zinc alloy production according to claim 2, wherein: the width of the scraping blade (33) is larger than or equal to that of the forming die (5), one end of the scraping blade (33) is installed on the cross rod (32), and the other end of the scraping blade (33) extends towards the direction of the conveyor (2) and is obliquely arranged downwards.
4. The efficient deslagging mechanism for zinc alloy production according to claim 1, wherein: the automatic material scraping machine is characterized in that a recovery box (8) is further installed on the conveyor (2), and the three-axis mechanical arm (1) drives the material scraping part (3) to move towards the direction close to or far away from the direction where the recovery box (8) is located.
5. The efficient deslagging mechanism for zinc alloy production according to claim 1, wherein: ejection of compact subassembly (4) include with discharge gate (44) fixed connection's of liquid storage pot (6) blown down tank (41), blown down tank (41) with liquid storage pot (6) intercommunication, install feed cylinder (43) on conveyer (2), feed opening (44) have been seted up on feed cylinder (43), feed opening (44) with forming die (5) are just right, feed cylinder (43) with blown down tank (41) intercommunication.
6. The efficient deslagging mechanism for zinc alloy production according to claim 5, wherein: install driving piece (10) on conveyer (2), driving piece (10) with go out feed cylinder (43) and keep away from blown down tank (41) one end fixed connection, driving piece (10) drive go out feed cylinder (43) and rotate.
7. The efficient deslagging mechanism for zinc alloy production according to claim 1, wherein: the conveyor (2) is fixedly connected with a height limiting plate (7), and the height limiting plate (7) is located above the forming die (5).
8. The efficient deslagging mechanism for zinc alloy production according to claim 5, wherein: the material openings (44) are not less than two, and the material openings (44) are arranged around the wall of the discharging barrel (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123453290.XU CN216680189U (en) | 2021-12-31 | 2021-12-31 | High-efficient dross removal mechanism of zinc alloy production usefulness |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123453290.XU CN216680189U (en) | 2021-12-31 | 2021-12-31 | High-efficient dross removal mechanism of zinc alloy production usefulness |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216680189U true CN216680189U (en) | 2022-06-07 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123453290.XU Active CN216680189U (en) | 2021-12-31 | 2021-12-31 | High-efficient dross removal mechanism of zinc alloy production usefulness |
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| CN (1) | CN216680189U (en) |
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2021
- 2021-12-31 CN CN202123453290.XU patent/CN216680189U/en active Active
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Denomination of utility model: An efficient slag removal mechanism for zinc alloy production Effective date of registration: 20231113 Granted publication date: 20220607 Pledgee: Foshan Rural Commercial Bank Co.,Ltd. Sanshui Leping Branch Pledgor: Foshan Guiyuan zinc alloy material Co.,Ltd. Registration number: Y2023980065235 |