CN216679622U

CN216679622U - Three-axis shaping machine

Info

Publication number: CN216679622U
Application number: CN202122965380.0U
Authority: CN
Inventors: 何家奇
Original assignee: Foshan Yuanfeng Machinery Manufacturing Co ltd
Current assignee: Foshan Yuanfeng Machinery Manufacturing Co ltd
Priority date: 2021-11-29
Filing date: 2021-11-29
Publication date: 2022-06-07
Anticipated expiration: 2031-11-29

Abstract

The utility model discloses a three-axis shaping machine, and relates to the technical field of profile production. The vertical guide roller and the horizontal pressure roller are arranged at the left end and the right end of the welding rack, the horizontal whole wheel group and the vertical whole wheel group are arranged in the middle of the welding rack, and the magnetic regulating motor is arranged on the welding rack. This triaxial integer machine is by adjusting magnetic motor drive, the push-down wheel rotates, inertia force drives the section bar antedisplacement, it carries out the integer to the required whole position of section bar to aim at the pinch roller, the vertical integer group of cooperation simultaneously is to the section bar simultaneous integer that wants the multiaspect integer, has characteristics such as easy operation, the plastic is effectual, efficient, labour saving and time saving, be used for the straight correction of various section bar surface smoothness and cross-sectional angle, be the most ideal flattening machine of present section bar flattening processing, the vacancy in market has been filled.

Description

Three-axis shaping machine

Technical Field

The utility model relates to the technical field of profile production, in particular to a three-axis shaping machine.

Background

The section bar is an object with a certain geometric shape, which is made of iron or steel and materials with certain strength and toughness through processes of rolling, extruding, casting and the like, the materials have certain appearance size, the section is in a certain shape, and the section bar has certain mechanical and physical properties, can be used independently and can be further processed into other manufactured products, and is commonly used for building structures, manufacturing and installation.

However, in the prior art, the profile flatness finishing equipment can only perform finishing operation on a profile with a certain thickness, or the finishing adjustment precision of profiles with different thicknesses is not high, so that the efficiency and the quality of profile finishing are affected, and certain defects exist.

SUMMERY OF THE UTILITY MODEL

The utility model provides a three-axis shaping machine, which aims to solve the problems in the background art.

In order to achieve the purpose, the utility model provides the following technical scheme: a three-shaft shaping machine comprises a welding rack, a vertical guide roller, a horizontal pressure roller, a horizontal shaping wheel set, a vertical shaping wheel set, a magnetic adjusting motor and an industrial control panel, wherein the vertical guide roller and the horizontal pressure roller are both arranged at the left end and the right end of the welding rack;

the horizontal whole wheel set comprises a mounting frame, a lower pressing wheel, a lifting screw, a linear guide rail and an upper pressing wheel, wherein the lower pressing wheel is mounted at the lower end of the mounting frame, the lifting screw is mounted on the mounting frame in a threaded manner, the linear guide rail is mounted on the mounting frame, a sliding table of the linear guide rail is connected with the lifting screw, and the upper pressing wheel is mounted on the sliding table of the linear guide rail;

the vertical integral wheel set comprises a guide rail sliding table and two side pressing wheels, the two side pressing wheels are installed on the sliding table of the guide rail sliding table, and the sliding table of the guide rail sliding table is fixedly connected with a guide rail of the guide rail sliding table through hand-screwed bolts.

Furthermore, the vertical guide roller is positioned on the outer side of the horizontal pressure roller, and the vertical guide roller and the horizontal pressure roller are respectively composed of a roller, a shaft core, a sliding plate, a sliding groove, a screw and a bearing seat component.

Furthermore, the vertical guide roller and the horizontal pressure roller are both positioned at the front end and the rear end of the welding rack, and the horizontal whole wheel set is positioned on the inner side of the vertical guide roller.

Furthermore, the horizontal whole wheel sets are distributed in three rows in parallel, and the vertical whole wheel sets are distributed in two rows in parallel and are positioned between the horizontal whole wheels of each group.

Furthermore, the lower pressing wheel is positioned right below the upper pressing wheel and is in transmission connection with the magnetic regulating motor through a chain wheel and a chain.

Furthermore, the lower pressing wheel, the upper pressing wheel and the pressing wheels on the two sides are all of a spacer sleeve combined structure, and the spacer sleeves are elastic rubber ring parts.

Compared with the prior art, the utility model provides a three-axis shaping machine, which has the following beneficial effects:

1. this triaxial integer machine, by adjusting magnetism motor drive, the push wheel rotates down, inertia force drives the section bar antedisplacement, it carries out the integer to the required whole position of section bar to aim at the pinch roller, the vertical integer group of cooperation is simultaneously to the section bar simultaneous integer that wants the multiaspect integer, the operation is simple, the plastic is effectual, high efficiency, labour saving and time saving etc. characteristics, a correction for the straightness of various section bar surface smoothness and cross sectional angle, be the most ideal flattening machine of present section bar flattening processing, the vacancy in market has been filled.

2. This triaxial integer machine erects the interval that the guide roll can come the adjustment edger roll according to the section bar size, alleviates the frictional force of section bar and integer wheel when doing benefit to the integer, and the section bar moves smoothly, and the integer effect is better, and horizontal swager roll can adjust the height of compression roller according to the section bar size, and the section bar bullet perk when preventing the integer and the integer is not in place, can lead the motion of belting section bar again, the load of motor during operation when having also alleviateed the integer simultaneously.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a side view of the present invention;

FIG. 3 is a top view of the present invention;

FIG. 4 is a schematic structural view of a horizontal type wheelset of the present invention;

fig. 5 is a schematic structural view of a vertical wheelset of the present invention.

In the figure: 1. welding the frame; 2. erecting a guide roller; 3. a horizontal nip roll; 4. a horizontal whole wheel set; 5. a vertical whole wheel set; 6. a magnetic regulating motor; 7. an industrial control panel; 8. a mounting frame; 9. a lower pinch roller; 10. a lifting screw; 11. a linear guide rail; 12. an upper pinch roller; 13. a guide rail sliding table; 14. and (4) pressing wheels on two sides.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-5, the utility model discloses a three-axis shaping machine, which comprises a welding frame 1, a vertical guide roller 2, a horizontal pressure roller 3, a horizontal shaping roller group 4, a vertical shaping roller group 5, a magnetic adjusting motor 6 and an industrial control panel 7, wherein the vertical guide roller 2 and the horizontal pressure roller 3 are both arranged at the left end and the right end of the welding frame 1, the vertical guide roller 2 can adjust the distance between the vertical rollers according to the size of a profile, so that the friction force between the profile and the shaping roller is reduced during shaping, the profile runs smoothly, the shaping effect is better, the horizontal pressure roller 3 can adjust the height of a pressure roller according to the size of the profile, the profile is prevented from being warped and not in place during shaping, the motion of the strip profile can be guided, the load of the motor during shaping is also reduced, the horizontal shaping roller group 4 and the vertical shaping roller group 5 are both arranged at the middle part of the welding frame 1, the magnetic adjusting motor 6 is arranged on the welding frame 1, the output shaft end of the industrial control panel is in transmission connection with the horizontal type whole wheel set 4 through a chain wheel and a chain, the industrial control panel 7 is installed on the welding rack 1 and is electrically connected with the magnetic adjusting motor 6, the industrial control panel is driven by the magnetic adjusting motor 6, the lower pressing wheel 9 rotates, the profile is driven to move forwards by inertia force, the integral part required by the profile is shaped by aligning the upper pressing wheel 12, and meanwhile, the vertical type whole wheel set 5 is matched to simultaneously shape the profile needing multi-surface shaping, so that the industrial control panel has the characteristics of simplicity in operation, good shaping effect, high efficiency, time saving, labor saving and the like, is used for correcting the flatness of the surface flatness and the section angle of various profiles, is an ideal leveling machine for leveling and processing the current profiles, and fills the gap of the market;

the horizontal type whole wheel set 4 comprises an installation frame 8, a lower pressing wheel 9, a lifting screw rod 10, a linear guide rail 11 and an upper pressing wheel 12, wherein the lower pressing wheel 9 is installed at the lower end of the installation frame 8, the lifting screw rod 10 is installed on the installation frame 8 in a threaded mode, the linear guide rail 11 is installed on the installation frame 8, a sliding table of the linear guide rail 11 is connected with the lifting screw rod 10, and the upper pressing wheel 12 is installed on the sliding table of the linear guide rail 11;

the vertical wheel set 5 comprises a guide rail sliding table 13 and two-side pressing wheels 14, the two-side pressing wheels 14 are installed on the sliding table of the guide rail sliding table 13, and the sliding table of the guide rail sliding table 13 is fixedly connected with a guide rail of the guide rail sliding table through hand-screwed bolts.

Specifically, the vertical guide roller 2 is positioned on the outer side of the horizontal pressure roller 3, and the vertical guide roller 2 and the horizontal pressure roller 3 are respectively composed of a roller, a shaft core, a sliding plate, a sliding groove, a screw and a bearing seat component.

In this embodiment, erect guide roll 2 and can adjust the interval of edger roll according to the section bar size, alleviate the frictional force of section bar and integer wheel when doing benefit to the integer, the section bar operation is smooth, the integer effect is better, the load of motor during operation when also having alleviateed the integer simultaneously, horizontal nip roll 3 can be according to the height of section bar size adjustment compression roller, the section bar plays the perk and the integer is not in place when preventing the integer, but the guidable section bar motion again, the load of motor during operation when also having alleviateed the integer simultaneously.

Specifically, the vertical guide roller 2 and the horizontal type pressure roller 3 are located at the front end and the rear end of the welding rack 1, and the horizontal type whole wheel group 4 is located on the inner side of the horizontal type pressure roller 3.

In the embodiment, after the section bar is on-line, the section bar flows to the shaping wheel through the vertical guide roller 2 and the horizontal pressure roller 3 in sequence, and after shaping, the section bar flows out through the vertical guide roller 2 and the horizontal pressure roller 3 again.

Specifically, the horizontal whole wheel sets 4 are distributed in three rows in parallel, and the vertical whole wheel sets 5 are distributed in two rows in parallel and are positioned between the horizontal whole wheels of each group.

In the embodiment, the magnetic adjusting motor 6 is used for driving (the linear speed is designed to be 0-15m/min), the lower pressing wheel 9 rotates, the profile is driven to move forwards by the inertia force, the upper pressing wheel 12 is aligned to shape the whole part of the profile required by the profile, the vertical type whole wheel set 5 is matched to shape the profile to be shaped in a multi-surface mode simultaneously, and the model of the magnetic adjusting motor 6 is YCT132-4B-1.5 KW.

Specifically, the lower pressing wheel 9 is positioned right below the upper pressing wheel 12, and the lower pressing wheel 9 is in transmission connection with the magnetic adjustment motor 6 through a chain wheel and a chain.

In this embodiment, after the lower pressing wheel 9 rotates, the inertia force drives the profile to move forward, and the upper pressing wheel 12 is aligned to shape the whole part of the profile required by the profile.

Specifically, the lower pressing wheel 9, the upper pressing wheel 12 and the two-side pressing wheel 14 are all of a spacer combined structure, and the spacers are elastic rubber ring parts.

In the embodiment, the spacer sleeve is a part processed by adopting an elastic rubber material, 1 to a plurality of parts are flexibly matched to form a group for use, the number is increased or decreased according to the size of the section bar, after the number reaches a desired value, the locking nut at the front end of the upper pressing shaft and the lower pressing shaft is screwed down, the function that the clamping shaping wheel cannot move back and forth is achieved, and the spacer sleeve is fast and popular in the market no matter clamping or clamp changing.

When in use, the industrial control panel 7 is utilized to set parameters, after the section bar is on line, the section bar sequentially flows to the shaping wheel through the vertical guide roller 2 and the horizontal pressure roller 3 on one side of the welding frame 1, the magnetic regulating motor 6 drives the lower pressure wheel 9 to rotate, the inertia force drives the section bar to move forwards, the shaping wheel aims at the shaping position required by the upper pressure wheel 12 to the section bar to carry out shaping, meanwhile, the vertical shaping wheel group 5 (the two side pressure wheels 14 are used for shaping the front side and the rear side of the section bar) is matched for simultaneously shaping the section bar with multiple surfaces, the vertical guide roller 2 can adjust the distance of the vertical rollers according to the size of the section bar, the friction force between the section bar and the shaping wheel is favorably reduced during shaping, the section bar runs smoothly, the shaping effect is better, the load of the motor during shaping is also reduced, the horizontal pressure roller 3 can adjust the height of the pressure roller according to the size of the section bar, the situation that the elastic section bar is warped and the shaping is not in place and the shaping roller can guide the movement of the section bar, meanwhile, the load of the motor during working is reduced during shaping, and the shaped material flows out through the vertical guide roller 2 and the horizontal material pressing roller 3 on the other side.

In conclusion, the three-axis shaping machine is driven by the magnetic adjusting motor 6, the lower pressing wheel 9 rotates, the profile is driven to move forwards by the inertia force, the shaping part required by the profile is shaped by aligning the upper pressing wheel 12, and the profile to be shaped at multiple surfaces is simultaneously shaped by matching with the vertical shaping wheel group 5; the vertical guide rollers 2 can adjust the distance between the vertical rollers according to the size of the profile, so that the friction force between the profile and the shaping wheel is reduced during shaping, the profile runs smoothly, the shaping effect is better, the horizontal pressure rollers 3 can adjust the height of the pressure rollers according to the size of the profile, the profile is prevented from being warped and not in place during shaping, the profile can be guided to move, and meanwhile, the load of a motor during shaping is reduced.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a triaxial integer machine, includes welding frame (1), erects guide roll (2), horizontal swager (3), horizontal whole wheelset (4), vertical whole wheelset (5), transfers magnetic motor (6) and industrial control panel (7), its characterized in that: the vertical guide roller (2) and the horizontal pressure roller (3) are both arranged at the left end and the right end of the welding rack (1), the horizontal whole wheel set (4) and the vertical whole wheel set (5) are both arranged in the middle of the welding rack (1), the magnetic regulating motor (6) is arranged on the welding rack (1), the output shaft end of the magnetic regulating motor is in transmission connection with the horizontal whole wheel set (4) through a chain wheel and a chain, and the industrial control panel (7) is arranged on the welding rack (1) and is electrically connected with the magnetic regulating motor (6);

the horizontal whole wheel set (4) comprises an installation frame (8), a lower pressing wheel (9), a lifting screw (10), a linear guide rail (11) and an upper pressing wheel (12), wherein the lower pressing wheel (9) is installed at the lower end of the installation frame (8), the lifting screw (10) is installed on the installation frame (8) in a threaded mode, the linear guide rail (11) is installed on the installation frame (8), a sliding table of the linear guide rail (11) is connected with the lifting screw (10), and the upper pressing wheel (12) is installed on the sliding table of the linear guide rail (11);

the vertical type wheel set (5) comprises a guide rail sliding table (13) and two side pressing wheels (14), the two side pressing wheels (14) are installed on the sliding table of the guide rail sliding table (13), and the sliding table of the guide rail sliding table (13) is fixedly connected with a guide rail of the guide rail sliding table through hand-screwed bolts.

2. The three-axis forming machine of claim 1, wherein: the vertical guide roller (2) is positioned on the outer side of the horizontal pressure roller (3), and the vertical guide roller (2) and the horizontal pressure roller (3) are respectively composed of a roller, a shaft core, a sliding plate, a sliding groove, a screw rod and a bearing seat component.

3. The three-axis forming machine of claim 1, wherein: the vertical guide roller (2) and the horizontal type material pressing roller (3) are located at the front end and the rear end of the welding rack (1), and the horizontal type whole wheel set (4) is located on the inner side of the horizontal type material pressing roller (3).

4. The three-axis forming machine of claim 1, wherein: the horizontal whole wheel sets (4) are distributed in three rows in parallel, and the vertical whole wheel sets (5) are distributed in two rows in parallel and are positioned between the horizontal whole wheels of each group.

5. The three-axis shaper of claim 1, wherein: the lower pinch roller (9) is positioned right below the upper pinch roller (12), and the lower pinch roller (9) is in transmission connection with the magnetic regulating motor (6) through a chain wheel and a chain.

6. The three-axis forming machine of claim 1, wherein: the lower pressing wheel (9), the upper pressing wheel (12) and the two-side pressing wheels (14) are all of a spacer combined structure, and spacers are elastic rubber ring parts.