CN216654534U

CN216654534U - Novel reation kettle residue is handled device

Info

Publication number: CN216654534U
Application number: CN202122883746.XU
Authority: CN
Inventors: 李大旭
Original assignee: Jining Gree Biotechnology Co ltd
Current assignee: Jining Gree Biotechnology Co ltd
Priority date: 2021-11-23
Filing date: 2021-11-23
Publication date: 2022-06-03
Anticipated expiration: 2031-11-23

Abstract

The application discloses novel reation kettle residue processing apparatus, include support frame and agitating unit and add material processing apparatus, agitating unit includes underframe, barrel, servo motor, transfer line, belt pulley, driving belt, recess, transmission shaft, switch plate, connecting rod, material mixing plate and through-hole, the bottom lateral wall fixed connection underframe of support frame, the internally mounted of underframe has servo motor, the top fixed connection barrel of support frame, the inside of barrel and the internal rotation of support frame connect the transmission shaft. This application is through the screening effect of vibrating motor work with higher speed filter screen, will wash the top that cauldron water treatment agent added the barrel through the opening, drive through the water pump and wash cauldron water treatment agent and carry to the ring intraductal through the conveying pipeline, will wash cauldron water treatment agent through the nozzle and spout in to the barrel to carry out even treatment agent that sprays to wash cauldron water.

Description

Novel reation kettle residue is handled device

Technical Field

The application relates to the technical field of reaction kettles, in particular to a novel reaction kettle residue treatment device.

Background

The reaction kettle is widely applied to the fields of petroleum, chemical industry, rubber, pesticides, dyes, medicines, foods and the like, and is a pressure container for completing technological processes of vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and the like, such as a reactor, a reaction kettle, a decomposition kettle, a polymerization kettle and the like; the material is generally carbon manganese steel, stainless steel, zirconium, nickel-based (Hastelloy, Monel, Inconel) alloy and other composite materials.

A lot of kettle washing water is usually generated after reaction in the existing reaction kettle, the kettle washing water is black in color and corrosive, and easily causes environmental pollution, the general distilled residues are also usually black, a large amount of sewage is generated after water washing, and the residues in the kettle washing water generated by the existing reaction kettle are inconvenient to filter and treat, so that the treatment efficiency is influenced. Therefore, a novel reaction kettle residue treatment device is provided for solving the problems.

Disclosure of Invention

The utility model provides a novel reation kettle residue processing apparatus is arranged in solving the reation kettle in current and can produce many wash kettle water after the reaction usually, wash kettle water colour is darker to have corrosivity, very easily cause environmental pollution, the residue after general distillation also is black usually, will produce a large amount of sewage after the washing, the inconvenient filtration of the inside residue of wash kettle water and the processing that current reation kettle produced, thereby influence the problem of treatment effeciency.

According to one aspect of the application, a novel reaction kettle residue treatment device is provided, and comprises a support frame, a stirring device and a feeding treatment device;

the stirring device comprises a bottom frame, a barrel, a servo motor, a transmission rod, a belt pulley, a transmission belt, a groove, a transmission shaft, a material stirring plate, a connecting rod, a material mixing plate and a through hole, wherein the side wall of the bottom end of the support frame is fixedly connected with the bottom frame, the servo motor is arranged in the bottom frame, the top end of the support frame is fixedly connected with the barrel, and the interior of the barrel and the interior of the support frame are rotatably connected with the transmission shaft;

add material processing apparatus and include vibrating motor, mount pad, filter screen, row's silo, drain pipe, electrical heating board, add material pipe, valve, inlet tube, opening, water pump, baffle, ring canal, conveying pipeline and nozzle, the opening has been seted up at the top of barrel, the inside fixed connection baffle and the mount pad of barrel, row's silo has been seted up to the one end lateral wall of barrel, the electrical heating board is installed to the inner wall of barrel.

Further, the bottom of support frame is seted up with the inside recess that communicates of underframe, the inside servo motor's of underframe output fixed connection transfer line, the equal fixedly connected with belt pulley in the one end outside that transfer line and transmission shaft are located the recess inside, the quantity of belt pulley is two, two the transmission belt has been twined between the belt pulley.

Furthermore, the lateral wall of transmission shaft fixed connection the one end of a plurality of connecting rod, the other end fixed connection mixing plate of connecting rod, the through-hole that the equidistance distributes is seted up to mixing plate's inside, the transmission shaft is located the inside bottom lateral wall fixed connection switch plate of barrel.

Further, the one end lateral wall of barrel is fixed connection drain pipe, adds material pipe and inlet tube from bottom to top in proper order, the internally mounted of drain pipe, adding material pipe and inlet tube has the valve.

Further, the filter screen is installed at the top of mount pad, the filter screen slope sets up the inside at the barrel, the one end of filter screen is provided with row material tank, vibrating motor is installed to the bottom of filter screen.

Furthermore, a water pump is installed at the top end of the partition plate, the output end of the water pump is fixedly connected with one end of the feed delivery pipe, the other end of the feed delivery pipe is communicated with the inside of the ring pipe, the ring pipe is fixedly connected to the side wall of the bottom end of the partition plate, and the bottom of the ring pipe is communicated with a plurality of nozzles.

Through the above-mentioned embodiment of this application, adopted agitating unit and added material processing apparatus, solved among the current reation kettle behind the reaction can produce a lot of wash kettle water usually, wash the kettle water colour blacker to have corrosivity, very easily cause environmental pollution, the residue after general distillation also is black usually, will produce a large amount of sewage after the washing, the inconvenient filtration of the inside residue of wash kettle water and processing of current reation kettle production, thereby influence the problem of treatment effeciency.

Drawings

In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without inventive exercise.

FIG. 1 is a schematic overall perspective view of an embodiment of the present application;

FIG. 2 is a schematic overall structure diagram of an embodiment of the present application;

FIG. 3 is a schematic view of the location of the baffle, collar and nozzle according to one embodiment of the present application.

In the figure: 1. a support frame; 2. a bottom frame; 3. a barrel; 4. a servo motor; 5. a transmission rod; 501. a belt pulley; 6. a drive belt; 7. a groove; 8. a drive shaft; 9. a kick-out plate; 10. a connecting rod; 11. a material mixing plate; 12. a through hole; 13. a vibration motor; 14. a mounting seat; 15. a filter screen; 16. a discharge chute; 17. a drain pipe; 18. an electrical heating plate; 19. a feeding pipe; 20. a valve; 21. a water inlet pipe; 22. an opening; 23. a water pump; 24. a partition plate; 25. a ring pipe; 26. a delivery pipe; 27. and (4) a nozzle.

Detailed Description

In order to make the technical solutions better understood by those skilled in the art, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only partial embodiments of the present application, but not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Moreover, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.

In this application, the terms "upper", "lower", "left", "right", "front", "rear", "top", "bottom", "inner", "outer", "middle", "vertical", "horizontal", "lateral", "longitudinal", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings. These terms are used primarily to better describe the present application and its embodiments, and are not used to limit the indicated devices, elements or components to a particular orientation or to be constructed and operated in a particular orientation.

Moreover, some of the above terms may be used to indicate other meanings besides the orientation or positional relationship, for example, the term "on" may also be used to indicate some kind of attachment or connection relationship in some cases. The specific meaning of these terms in this application will be understood by those of ordinary skill in the art as appropriate.

Furthermore, the terms "mounted," "disposed," "provided," "connected," and "sleeved" are to be construed broadly. For example, it may be a fixed connection, a removable connection, or a unitary construction; can be a mechanical connection, or an electrical connection; may be directly connected, or indirectly connected through intervening media, or may be in internal communication between two devices, elements or components. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict. The present application will be described in detail below with reference to the embodiments with reference to the attached drawings.

The residue processing apparatus in the present embodiment may be applied to residue processing of various reaction kettles, for example, the following residue processing apparatus is provided in the present embodiment, and the residue processing apparatus in the present embodiment may be used to perform the following reaction kettle residue processing.

A sealing device of a reaction kettle and the reaction kettle comprise a reaction kettle, wherein a rotary column is fixedly arranged at the top of the reaction kettle, a rotary table is sleeved on the outer ring of the rotary column, the rotary table can rotate left and right through the rotary column, a support is arranged at the top of the rotary column, a driving motor is arranged at the top of the support, a feeding pipe is connected to the right side of the top of the rotary table in a penetrating manner, a pipe cover is arranged at the top of the feeding pipe, the bottom of the pipe cover is hinged to the left side of the top of the feeding pipe through a hinge, the pipe cover can be opened through the hinge, two support rods are fixedly arranged at the bottom of the inner wall of the reaction kettle, a bearing is arranged at the top of each support rod, a stirring shaft is connected to the inner ring of each bearing in a penetrating manner, the top of each stirring shaft sequentially penetrates through the top of the reaction kettle, the rotary column and the support and is fixedly connected with an output shaft of the driving motor, a plurality of stirring blades are uniformly arranged on the outer ring of the stirring shaft in an 'oblique' arrangement, the material can be fully stirred and uniformly mixed, thereby accelerating the reaction speed of the material, the left top of the reaction kettle is connected with a pressure relief pipe in a penetrating way, the top of the pressure relief pipe is embedded with an air valve, the right top of the reaction kettle is connected with an air outlet pipe in a penetrating way, the air outlet of the air outlet pipe is provided with a pressure gauge, when the air pressure value displayed by the pressure gauge exceeds the air pressure limit value of the reaction kettle, the air valve on the pressure relief pipe can be opened, the gas in the reaction kettle is discharged through the pressure relief pipe to reduce the air pressure in the reaction kettle, the top of the reaction kettle is connected with a discharging pipe in a penetrating way, the right side of the discharging pipe is embedded with a discharging valve, after the reaction of the material in the reaction kettle is finished, the discharging valve can be opened, the material is discharged from the discharging pipe, the left bottom of the outer wall of the reaction kettle is connected with a fluid inlet pipe in a penetrating way, the bottom of the fluid inlet pipe is embedded with an air valve on the right side of the outer wall of the reaction kettle, the fluid inlet pipe and the air valve on the fluid outlet pipe can be opened, then hot fluid (steam, heat conducting oil and the like) is introduced between the inner wall and the outer wall of the reaction kettle through the fluid inlet pipe and then discharged through the fluid outlet pipe, so that materials in the reaction kettle can be heated, the reaction speed of the materials can be accelerated, after the reaction is finished, cold fluid (cold air, cold water and the like) can be introduced between the inner wall and the outer wall of the reaction kettle through the fluid inlet pipe and then discharged through the fluid outlet pipe, so that the materials in the reaction kettle can be cooled, the cooling speed of the materials can be accelerated, a feed inlet is formed in the right side of the top of the reaction kettle, the inner diameter of the feed inlet is the same as that of the feed inlet, the distance from the center line of the feed inlet to the center line of the rotary column is equal to that from the center line of the feed inlet to the center line of the rotary column, the feed inlet can be aligned with the feed inlet through rotating the rotary table, and then the materials can be introduced into the reaction kettle through the feed inlet and the feed inlet.

Of course, the present embodiment can also be used for treating other reaction kettle residues. Here, details are not described, and the residue processing apparatus according to the embodiment of the present application is described below.

Referring to fig. 1-3, a novel reactor residue treatment device comprises a support frame 1, a stirring device and a feeding treatment device;

the stirring device comprises a bottom frame 2, a barrel 3, a servo motor 4, a transmission rod 5, a belt pulley 501, a transmission belt 6, a groove 7, a transmission shaft 8, a material stirring plate 9, a connecting rod 10, a material mixing plate 11 and a through hole 12, wherein the bottom side wall of the support frame 1 is fixedly connected with the bottom frame 2, the servo motor 4 is installed inside the bottom frame 2, the top end of the support frame 1 is fixedly connected with the barrel 3, and the inside of the barrel 3 and the inside of the support frame 1 are rotatably connected with the transmission shaft 8;

add material processing apparatus and include vibrating motor 13, mount pad 14, filter screen 15, row's material groove 16, drain pipe 17, electric heating board 18, add material pipe 19, valve 20, inlet tube 21, opening 22, water pump 23, baffle 24, ring pipe 25, conveying pipeline 26 and nozzle 27, opening 22 has been seted up at the top of barrel 3, the inside fixed connection baffle 24 and the mount pad 14 of barrel 3, row's material groove 16 has been seted up to the one end lateral wall of barrel 3, electric heating board 18 is installed to the inner wall of barrel 3.

Carry to the barrel through the inlet tube in, filter the kettle washing water through the filter screen at mount pad top, thereby intercept the inside solid waste of kettle washing water, make things convenient for solid waste to discharge through arranging the silo, through the screening effect of vibrating motor work acceleration filter screen, will wash the top that the kettle washing water treatment agent added the barrel through the opening, through the starter pump, the water pump drives the kettle washing water treatment agent and carries to the ring intraductal through the conveying pipeline, will wash in the kettle water treatment agent spout to the barrel through the nozzle, thereby carry out even treatment agent that sprays to the kettle washing water.

The bottom of the support frame 1 is provided with a groove 7 communicated with the inside of the bottom frame 2, the output end of a servo motor 4 in the bottom frame 2 is fixedly connected with a transmission rod 5, the transmission rod 5 and the outer side of one end, located in the groove 7, of a transmission shaft 8 are fixedly connected with two belt pulleys 501, and a transmission belt 6 is wound between the two belt pulleys 501; the outer side wall of the transmission shaft 8 is fixedly connected with one end of a plurality of connecting rods 10, the other end of each connecting rod 10 is fixedly connected with a mixing plate 11, through holes 12 which are distributed at equal intervals are formed in the mixing plates 11, and the outer side wall of the bottom end of the transmission shaft 8, which is positioned in the barrel 3, is fixedly connected with a shifting plate 9; the side wall of one end of the cylinder 3 is fixedly connected with a drainage pipe 17, a feeding pipe 19 and a water inlet pipe 21 from bottom to top in sequence, and valves 20 are arranged inside the drainage pipe 17, the feeding pipe 19 and the water inlet pipe 21; a filter screen 15 is installed at the top of the installation seat 14, the filter screen 15 is obliquely arranged inside the cylinder 3, a discharge groove 16 is formed in one end of the filter screen 15, and a vibration motor 13 is installed at the bottom of the filter screen 15; the water pump 23 is installed at the top end of the partition plate 24, the output end of the water pump 23 is fixedly connected with one end of a feed delivery pipe 26, the other end of the feed delivery pipe 26 is communicated with the inside of a ring pipe 25, the ring pipe 25 is fixedly connected with the side wall of the bottom end of the partition plate 24, and the bottom of the ring pipe 25 is communicated with a plurality of nozzles 27.

When the device is used, firstly, all electrical components in the device are externally connected with a control switch and a power supply, then kettle washing water is conveyed into the barrel 3 through the water inlet pipe 21, the kettle washing water is filtered through the filter screen 15 at the top of the mounting seat 14, so that solid waste in the kettle washing water is intercepted, the solid waste is conveniently discharged through the discharge groove 16, the screening effect of the filter screen 15 is accelerated through the work of the vibration motor 13, a kettle washing water treatment agent is added into the top of the barrel 3 through the opening 22, the water pump 23 is started, the water pump 23 drives the kettle washing water treatment agent to be conveyed into the circular pipe 25 through the material conveying pipe 26, the kettle washing water treatment agent is sprayed into the barrel 3 through the nozzle 27, so that the treatment agent is uniformly sprayed on the kettle washing water, the servo motor 4 is started, the servo motor 4 drives the transmission rod 5 to rotate, the transmission rod 5 drives the transmission shaft 8 to rotate through the belt pulley 501 and the transmission belt 6, transmission shaft 8 drives connecting rod 10 and rotates, and connecting rod 10 drives material mixing plate 11 and rotates in barrel 3 inside to carry out abundant integration with the kettle-washing water with higher speed barrel 3 inside kettle-washing water treating agent, thereby accelerate the processing speed, after the reaction, through the liquid discharge of drain pipe 17 with barrel 3 inside, transmission shaft 8 drives switch plate 9 and rotates, and liquid is stirred to switch plate 9, makes things convenient for the liquid discharge of barrel 3 inside then, and the convenience is handled the residue.

The application has the advantages that:

1. the kettle washing water treatment agent is conveyed into the barrel through the water inlet pipe, the kettle washing water is filtered through the filter screen at the top of the mounting seat, so that solid waste in the kettle washing water is intercepted, the solid waste is conveniently discharged through the discharge groove, the screening effect of the filter screen is accelerated through the work of the vibration motor, the kettle washing water treatment agent is added into the top of the barrel through the opening, the water pump is started to drive the kettle washing water treatment agent to be conveyed into the annular pipe through the conveying pipe, and the kettle washing water treatment agent is sprayed into the barrel through the nozzle, so that the treatment agent is uniformly sprayed on the kettle washing water;

2. this application is rational in infrastructure, through starting servo motor, servo motor drives the transfer line and rotates, the transfer line passes through belt pulley and driving belt and drives the transmission shaft and rotate, the transmission shaft drives the connecting rod and rotates, the connecting rod drives the flitch and rotates inside the barrel, thereby the inside kettle washing water treatment agent of barrel carries out abundant integration with kettle washing water with higher speed, thereby accelerate the processing speed, after the reaction, through the inside liquid discharge of drain pipe with the barrel, the transmission shaft drives the switch plate and rotates, liquid is stirred to the switch plate, make things convenient for the inside liquid discharge of barrel then, the convenience is handled the residue.

It is well within the skill of those in the art to implement, without undue experimentation, the present application is not directed to software and process improvements, as they relate to circuits and electronic components and modules.

The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made to the present application by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. The utility model provides a novel reation kettle residue handles device which characterized in that: comprises a support frame (1), a stirring device and a material adding processing device;

the stirring device comprises a bottom frame (2), a barrel (3), a servo motor (4), a transmission rod (5), a belt pulley (501), a transmission belt (6), a groove (7), a transmission shaft (8), a material stirring plate (9), a connecting rod (10), a material mixing plate (11) and a through hole (12), wherein the bottom side wall of the support frame (1) is fixedly connected with the bottom frame (2), the servo motor (4) is installed inside the bottom frame (2), the top end of the support frame (1) is fixedly connected with the barrel (3), and the inside of the barrel (3) and the inside of the support frame (1) are rotatably connected with the transmission shaft (8);

add material processing apparatus and include vibrating motor (13), mount pad (14), filter screen (15), arrange material groove (16), drain pipe (17), electric heating board (18), add material pipe (19), valve (20), inlet tube (21), opening (22), water pump (23), baffle (24), ring pipe (25), conveying pipeline (26) and nozzle (27), opening (22) have been seted up at the top of barrel (3), inside fixed connection baffle (24) and mount pad (14) of barrel (3), arrange material groove (16) have been seted up to the one end lateral wall of barrel (3), electric heating board (18) are installed to the inner wall of barrel (3).

2. The novel reactor residue treatment device according to claim 1, wherein: recess (7) with the inside intercommunication of underframe (2) are seted up to the bottom of support frame (1), the output fixed connection transfer line (5) of the inside servo motor (4) of underframe (2), transfer line (5) and transmission shaft (8) are located equal fixedly connected with belt pulley (501) in the one end outside of recess (7) inside, the quantity of belt pulley (501) is two, two around twining between belt pulley (501) driving belt (6).

3. The novel reactor residue treatment device according to claim 1, wherein: the utility model discloses a barrel, including transmission shaft (8), the one end of lateral wall fixed connection a plurality of connecting rod (10) of transmission shaft (8), the other end fixed connection of connecting rod (10) mixes flitch (11), through-hole (12) that the equidistance distributes are seted up to the inside of mixing flitch (11), transmission shaft (8) are located barrel (3) inside bottom lateral wall fixed connection switch-plate (9).

4. The novel reactor residue treatment device according to claim 1, wherein: the one end lateral wall of barrel (3) is fixed connection drain pipe (17), adds material pipe (19) and inlet tube (21) from bottom to top in proper order, the internally mounted of drain pipe (17), adding material pipe (19) and inlet tube (21) has valve (20).

5. The novel reactor residue treatment device according to claim 1, wherein: filter screen (15) are installed at the top of mount pad (14), filter screen (15) slope sets up the inside at barrel (3), the one end of filter screen (15) is provided with row material tank (16), vibrating motor (13) are installed to the bottom of filter screen (15).

6. The novel reactor residue treatment device according to claim 1, wherein: the water pump (23) is installed on the top of baffle (24), the one end of delivery pipeline (26) is connected to the output fixed connection of water pump (23), the inside of the other end intercommunication ring canal (25) of delivery pipeline (26), ring canal (25) fixed connection is in the bottom lateral wall of baffle (24), the bottom of ring canal (25) intercommunication a plurality of nozzle (27).