CN216632446U

CN216632446U - Stamping device for forging manufacturing

Info

Publication number: CN216632446U
Application number: CN202123271847.8U
Authority: CN
Inventors: 张孟前; 张福兴; 张乐丹
Original assignee: Zhejiang Jute Intelligent Electrical Appliance Co ltd
Current assignee: Zhejiang Jute Intelligent Electrical Appliance Co ltd
Priority date: 2021-12-22
Filing date: 2021-12-22
Publication date: 2022-05-31
Anticipated expiration: 2031-12-22

Abstract

The utility model discloses a stamping device for manufacturing a forging piece, which structurally comprises a base and a box body arranged at the upper end of the base, wherein a fixing frame is arranged on the top wall in the box body, a stamping motor is arranged at the upper end of the fixing frame, a driving rod of the stamping motor extends to the lower part of the fixing frame and is connected with a stamping head, a stamping table is arranged at the position of the bottom wall in the box body and below the stamping head, scrap removing components for cleaning scraps on the surface of the stamping head are arranged below the fixing frame and at two sides of the stamping head, and dust removing mechanisms are also arranged at two sides of the stamping table in the box body, so that the scrap removing components can clean the scraps adhered to the surface of the stamping head after each stamping of the stamping head, the stamping surface is prevented from being not smooth enough, the stamping precision and the product quality are ensured, meanwhile, metal scraps generated during stamping are collected through the dust removal mechanism, the metal scraps are prevented from being accumulated on the working table surface, and the service efficiency of the stamping device is guaranteed.

Description

Stamping device for forging manufacturing

Technical Field

The utility model relates to the technical field of stamping equipment, in particular to a stamping device for manufacturing a forge piece.

Background

The stamping is a forming processing method for applying external force to plates, strips, pipes, profiles and the like by a press and a die to cause plastic deformation or separation, thereby obtaining workpieces with required shapes and sizes.

The current stamping device for forging can not carry out better collection to the piece that produces when the punching press in carrying out the use, and the piece is very easily piled up on table surface, very big influence stamping device's availability factor, and the drift surface is stained with easily in addition and attaches the piece to influence the effect of punching press next time, lead to the punching press face not enough level and smooth, the rejection rate height.

SUMMERY OF THE UTILITY MODEL

In view of the defects in the prior art, the utility model aims to provide a stamping device for manufacturing a forged piece, so as to solve the technical problems.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a stamping device for forging manufacturing, including the base and set up in the box of base upper end, the roof is provided with the mount in the box, the mount upper end is provided with stamping motor, stamping motor's actuating lever extends to the mount below and is connected with the drift, the diapire just is located drift below position department in the box and is provided with the punching press platform, the mount below just is located the drift both sides and is provided with the bits subassembly that removes that is used for clearing up drift surface piece, the inside punching press platform both sides that are located of box still are provided with dust removal mechanism.

The scheme has the advantages that: punching press motor makes the actuating lever drive drift push down and carries out the punching press to the forging, and the mount below is provided with the antidandruff subassembly in the both sides of drift, and the drift is the punching press back antidandruff subassembly at every turn all can be stained with the piece that attaches and clear up to the drift surface, avoids the punching press face level inadequately, guarantees punching press precision and product quality, collects the metal clastic that produces when punching press through dust removal mechanism simultaneously, avoids metal clastic to pile up on table surface, guarantees stamping device's availability factor.

The utility model is further configured to: the punching press bench end is provided with two fixed plates in opposite directions, and the side that deviates from of both sides fixed plate all is provided with electronic push-and-pull rod, and the flexible end of every electronic push-and-pull rod runs through and extends to the fixed plate inboard and is connected with the layer board, and the layer board inlays for L type structure and inner wall equidistance and interval and is equipped with a plurality of rubber strips.

The scheme has the advantages that: the clamping distance is adjusted by controlling the supporting plates on the two sides to move in opposite directions through the electric push-pull rod, so that the device is suitable for stamping of forgings of different models, meanwhile, the rubber strips can avoid direct contact between the forgings and the supporting plates to cause abrasion, integrity of the inner surface and the outer surface of the forgings is protected, and production quality of products is guaranteed.

The utility model is further configured to: the punching press platform front side is provided with two fixed ears in opposite directions, rotates between the fixed ear of both sides and wears to be equipped with the jack-post, and the jack-post is located the outer wall fixedly connected with backplate between the fixed ear of both sides, and the jack-post both ends all extend to fixed ear outside and the cover is equipped with the torsional spring, and every torsional spring both ends all have the dop, and the fixed ear of both sides deviates from the side and all is provided with the card post with dop complex.

The scheme has the advantages that: when the guard plate is in an initial state, the guard plate is tightly attached to the front side wall of the punching table to protect an operator, the hand or arm of the operator is prevented from mistakenly extending into a position between the punch and the punching table in the punching process, clamping injury is prevented, meanwhile, the guard plate prevents the operator from being accidentally injured due to splashing of a forging piece in the punching process, and safety performance of the device is guaranteed.

The utility model is further configured to: the scrap removing component comprises two support plates which are oppositely arranged below the fixing frame, threaded sleeves are fixedly arranged at the lower ends of the support plates on the two sides, lead screws are correspondingly arranged on the threaded sleeves on the two sides, a brush wheel is arranged at the inner end of each lead screw, sliding rods are movably arranged at the positions, located at the upper end positions of the threaded sleeves, of the side support plates, two sides of the driving rod are respectively provided with a butt connection rod matched with the sliding rods, the outer end of each side sliding rod is connected with a linkage plate, and the outer end of each side screw is rotatably connected with the linkage plate.

The scheme has the advantages that: the actuating lever drives both sides butt pole when pushing down and moves down, both sides butt pole makes the outside of both sides slide bar, the outside pressure of slide bar drives the linkage plate motion, drive the lead screw motion during the linkage plate motion, the lead screw motion in-process through with the screw thread cover between the cooperation passively rotate and then drive the brush wheel in the outside and be stained with the piece that attaches and clear up to the drift surface, and the brush wheel can not lead to the fact to blockking to the pushing down of drift, when the drift punching press was accomplished and is retracted, the lead screw motion drives the brush wheel and rolls back to initial position and carry out the secondary clearance to the drift, guarantee the clean and tidy nature on drift surface.

The utility model is further configured to: the lower side of the butt rod, which is far away from one end of the driving rod, is provided with a first oblique waist, the upper side of the inner end of the sliding rod is provided with a second oblique waist, the outer ring of the sliding rod is positioned between the supporting plate and the linkage plate, and is sleeved with a backspacing spring, and two ends of the backspacing spring are fixedly connected with the outer wall surface of the supporting plate and the inner wall surface of the linkage plate respectively.

The scheme has the advantages that: avoid taking place the jamming between extension rod and the slide bar through the cooperation between the oblique waist of first oblique waist and the second, reset spring effectively improves the reset performance of slide bar simultaneously.

The utility model is further configured to: the lower terminal surface that the pole that slides deviates from linkage board one side all is provided with the stopper.

The scheme has the advantages that: the maximum extending distance of the sliding rod is limited by arranging the limiting block.

The utility model is further configured to: dust removal mechanism is including setting up in the suction tube of punching press platform both sides in opposite directions, and the suction tube inner all is connected with suction hood and outer end and all extends to outside the box and be connected with the suction motor, and the suction tube embeds has filter screen and filter screen slope to set up, and the suction tube is located the inboard lower extreme of filter screen and has seted up the screw thread mouth, and the screw thread mouth is installed and is gathered bits box, and it is the loudspeaker column structure to gather bits box-internal collection bits chamber and open end.

The scheme has the advantages that: the work of suction motor is with the metal piece that stamping process and brush wheel swept down in by suction cover suction to suction pipe, and the filter screen sieves the metal piece in to the air and blocks, and the metal piece that is blockked by the filter screen falls into the collection bits intracavity of collection bits box and collects, and the metal piece that can clear up the collection bits intracavity can be lifted off collection bits box after the collection bits box is full of metal piece, guarantees the dust collection efficiency.

The utility model is further configured to: the box front side articulates there is the chamber door, and base lower extreme four corners department all is provided with locking formula universal pulley.

The scheme has the advantages that: the chamber door is in the closed state when the device is under the unoperated state, guarantees inside the security of the inside working element of box and avoids outside dust to get into the box simultaneously inside, and universal pulley is convenient for the daily transportation and the transition of box, and universal pulley distributes in base lower extreme four corners department simultaneously for every universal pulley atress is even.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

FIG. 1 is a cross-sectional view of the overall construction of the present invention;

FIG. 2 is a schematic view of a chip removing assembly according to the present invention;

FIG. 3 is a front view of the structure of the punching station of the present invention;

FIG. 4 is a schematic view of the arrangement of the chuck and the chuck post according to the present invention;

FIG. 5 is a front elevational view of the overall construction of the present invention;

fig. 6 is a top view of the overall structure of the present invention.

Reference numerals: 1. a base; 100. a box body; 101. a fixed mount; 102. a stamping motor; 103. a punch; 104. a box door; 105. a universal pulley; 106. a drive rod; 2. A punching stage; 200. a fixing plate; 201. an electric push-pull rod; 202. a support plate; 203. a rubber strip; 204. fixing the ear; 205. a column shaft; 206. a guard plate; 207. a torsion spring; 208. clamping a head; 209. clamping the column; 3. a support plate; 300. a threaded sleeve; 301. a screw rod; 302. a brush wheel; 303. a slide bar; 304. a butting rod; 305. a linkage plate; 306. a first oblique waist; 307. a second oblique waist; 308. a retraction spring; 309. a limiting block; 4. a suction tube; 400. a suction hood; 401. a suction motor; 402. filtering with a screen; 403. a threaded opening; 404. a scrap collecting box; 405. a chip collecting cavity.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-6, the stamping device for manufacturing a forged piece according to the embodiment of the present invention includes a base 1 and a box 100 disposed at an upper end of the base 1, a fixing frame 101 is disposed on an inner top wall of the box 100, a stamping motor 102 is disposed at an upper end of the fixing frame 101, a driving rod 106 of the stamping motor 102 extends to a position below the fixing frame 101 and is connected to a punch 103, a stamping table 2 is disposed at a position below the punch 103 on an inner bottom wall of the box 100, a scrap removing assembly for removing scraps on a surface of the punch 103 is disposed below the fixing frame 101 and at two sides of the punch 103, and a dust removing mechanism is further disposed inside the box 100 and at two sides of the stamping table 2.

When using, place the forging on punching press platform 2, start stamping motor 102, stamping motor 102 makes actuating lever 106 drive drift 103 push down and carries out the punching press to the forging, wherein mount 101 below is provided with the antidandruff subassembly in the both sides of drift 103, the antidandruff subassembly all can be stained with the piece that attaches to drift 103 surface and clear up after the punching press of drift 103 at every turn, avoid the punching press face to level and smooth inadequately, guarantee punching press precision and product quality, the metal clastic that produces when simultaneously through dust removal mechanism to the punching press collects, avoid metal clastic to pile up on table surface, guarantee stamping device's availability factor.

2 upper ends of punching press platform are provided with two fixed plates 200 in opposite directions, and the side that deviates from of both sides fixed plate 200 all is provided with electronic push-and-pull rod 201, and the flexible end of every electronic push-and-pull rod 201 runs through to extend to the fixed plate 200 inboard and is connected with layer board 202, and layer board 202 inlays for L type structure and inner wall equidistance and interval and is equipped with a plurality of rubber strips 203.

When using, according to the size of forging, through electronic push-and-pull rod 201 control both sides layer board 202 regulation joint distance of moving in opposite directions, and then adapt to the punching press work to different model forgings, wherein layer board 202 is L type structure and then avoids the forging to take place the skew in stamping process, and rubber strip 203 can avoid forging and layer board 202 direct contact and take place the wearing and tearing condition in stamping process, protects the integrality of the inside and outside surface of forging, guarantees the product production quality.

The front side of the punching platform 2 is provided with two fixing lugs 204 in opposite directions, the pivot column 205 is penetrated to be equipped with in the rotation between the fixing lugs 204 of both sides, the outer wall fixedly connected with guard plate 206 between the fixing lug 204 of both sides is located at the pivot column 205, the pivot column 205 both ends all extend to the fixing lug 204 outside and the cover is equipped with the torsional spring 207, dop 208 all has at every torsional spring 207 both ends, the fixing lug 204 of both sides deviates from the side and all is provided with the card post 209 of cooperating with dop 208.

When the device is used, two ends of the shaft column 205 extend out of the fixing lugs 204 and are sleeved with the torsion springs 207, the outer wall of the shaft column 205, which is positioned between the fixing lugs 204 on the two sides, is fixedly connected with the guard plate 206, the guard plate 206 is tightly attached to the front side wall of the stamping table 2 when in an initial state, at the moment, the guard plate 206 is arranged at the front side of the stamping table 2 in a blocking manner to protect an operator, the hand or arm of the operator is prevented from mistakenly extending into the space between the punch 103 and the stamping table 2 in the stamping process, clamping injury is prevented, further, the guard plate 206 is arranged to prevent the operator from being accidentally injured due to splashing of a forged piece in the stamping process, and the safety performance of the device is ensured; when the forge piece needs to be placed, the guard plate 206 is shifted from one side of the punching table 2 by taking the shaft column 205 as a center, the shaft column 205 rotates to enable the clamping heads 208 at the two ends of each torsion spring 207 to be tightly attached to the clamping heads 208 at the outer sides of the fixing lugs 204 and be in an energy storage state, the guard plate 206 is released after the forge piece is placed, and the guard plate 206 retracts to the initial position due to the acting force of the torsion spring 207.

The scrap removing assembly comprises two support plates 3 which are oppositely arranged below the fixing frame 101, threaded sleeves 300 are fixedly arranged at the lower ends of the support plates 3 on two sides in a penetrating mode, screw rods 301 are correspondingly arranged and arranged in the threaded sleeves 300 on the two sides, brush wheels 302 are arranged at the inner ends of the screw rods 301, sliding rods 303 are movably arranged at the upper end positions of the threaded sleeves 300 on each side of the support plates 3, abutting rods 304 matched with the sliding rods 303 are arranged on two sides of a driving rod 106, a linkage plate 305 is connected to the outer end of each sliding rod 303, and the outer end of each screw rod 301 is rotatably connected with the linkage plate 305; the lower side of one end, departing from the driving rod 106, of the abutting rod 304 is provided with a first inclined waist 306, the upper side of the inner end of the sliding rod 303 is provided with a second inclined waist 307, the outer ring of the sliding rod 303 is sleeved with a retraction spring 308 which is located between the supporting plate 3 and the linkage plate 305, and two ends of the retraction spring 308 are fixedly connected with the outer wall surface of the supporting plate 3 and the inner wall surface of the linkage plate 305 respectively.

When the punching machine is used, the punch 103 is driven to press downwards by the driving rod 106 to perform punching operation when the punching motor 102 works, the driving rod 106 drives the two-side abutting rods 304 to move downwards when pressed downwards, the two-side abutting rods 304 move downwards to enable the first inclined waist 306 to be in contact with the second inclined waist 307 of each side sliding rod 303 and enable the sliding rods 303 on the two sides to press outwards, the sliding rods 303 press outwards to drive the linkage plates 305 on the two sides to move away from one side of each side of the support plate 3, one end of the screw rod 301 is rotatably connected with the support plate 3, the other end of the screw rod 301 penetrates through the threaded sleeve 300 to be connected with the brush wheel 302, the linkage plate 305 drives the screw rod 301 to move when moving, the brush wheel 302 on the outer side is driven to clean scraps attached to the surface of the punch 103 by matching and rotating with the threaded sleeve 300 in the moving process of the screw rod 301, and the brush wheel 302 cannot block the pressing of the punch 103; when the punch 103 is punched and retracted, the sliding rod 303 retracts to an initial position due to the elastic reciprocating force of the retraction spring 308 and drives the linkage plate 305 to retract to the initial position, the linkage plate 305 drives the screw rod 301 to move, the screw rod 301 moves and drives the brush wheel 302 to retract to the initial position and perform secondary cleaning on the punch 103, and the neatness of the surface of the punch 103 is ensured.

The lower end faces of the sliding rods 303 departing from one side of the linkage plate 305 are provided with limiting blocks 309.

When the sliding rod 303 is used, when the movement amount of the sliding rod 303 on the side away from the abutting rod 304 is too large, clamping stagnation can occur between the sliding rod 303 and the abutting rod 304, and the maximum extending distance of the sliding rod 303 is limited by arranging the limiting block 309.

Dust removal mechanism is including setting up in the suction tube 4 of 2 both sides of punching press platform in opposite directions, and 4 the inner in suction tube all is connected with suction hood 400 and the outer end all extends to the box 100 outside and be connected with suction motor 401, and suction tube 4 embeds there is filter screen 402 and filter screen 402 slope to set up, and suction tube 4 is located the inboard lower extreme of filter screen 402 and has seted up screw thread 403, and collection bits box 404 is installed to screw thread 403, and collection bits box 404 embeds has collection bits chamber 405 and the open end is loudspeaker column structure.

When the dust collector is used, the suction motor 401 works to suck metal debris swept down by the brush wheel 302 in the punching process into the suction pipe 4 through the suction hood 400, the filter screen 402 screens and blocks the metal debris in the air, the metal debris blocked by the filter screen 402 falls into the dust collecting cavity 405 of the dust collecting box 404 to be collected, the dust collecting box 404 is detachably connected with the threaded opening 403, and the metal debris in the dust collecting cavity 405 can be cleaned by detaching the dust collecting box 404 after the dust collecting box 404 is filled with the metal debris.

The front side of the box body 100 is hinged with a box door 104, and four corners of the lower end of the base 1 are provided with locking type universal pulleys 105.

When the box is used, the box door 104 is hinged to the front side of the box body 100, the box door 104 is in a closed state when the device is in a non-working state, the safety of working elements inside the box body 100 is guaranteed, external dust is prevented from entering the box body 100, the universal pulleys 105 are convenient for daily transportation and transition of the box body 100, and meanwhile the universal pulleys 105 are distributed at four corners of the lower end of the base 1, so that each universal pulley 105 is evenly stressed.

The electrical components presented in the document are all electrically connected with an external master controller and 220V mains, and the master controller can be a conventional known device controlled by a computer or the like.

Meanwhile, the utility model also points out terms such as: the terms "front," "back," "vertical," "horizontal," and the like, as used herein, are intended to refer to an orientation or positional relationship as shown in the drawings for convenience in describing the utility model and in order to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the scope of the utility model.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the utility model may occur to those skilled in the art without departing from the principle of the utility model, and are considered to be within the scope of the utility model.

Claims

1. The utility model provides a forging manufacturing stamping device which characterized in that: including base (1) and set up in box (100) of base (1) upper end, the roof is provided with mount (101) in box (100), mount (101) upper end is provided with stamping motor (102), actuating lever (106) of stamping motor (102) extend to mount (101) below and are connected with drift (103), diapire just is located drift (103) below position department and is provided with punching press platform (2) in box (100), mount (101) below just is located drift (103) both sides and is provided with the bits subassembly that removes that is used for clearing up drift (103) surface piece, box (100) inside is located punching press platform (2) both sides and still is provided with dust removal mechanism.

2. The forging manufacturing press device according to claim 1, wherein: stamping station (2) upper end is provided with two fixed plates (200) in opposite directions, both sides the side that deviates from of fixed plate (200) all is provided with electronic push-and-pull rod (201), every the flexible end of electronic push-and-pull rod (201) runs through and extends to fixed plate (200) inboard and is connected with layer board (202), layer board (202) are L type structure and inner wall equidistance and interval inlay and are equipped with a plurality of rubber strips (203).

3. The forging manufacturing press device according to claim 2, wherein: stamping station (2) front side is provided with two fixed ears (204), both sides in opposite directions rotate between fixed ear (204) and wear to be equipped with jack-post (205), jack-post (205) are located outer wall fixedly connected with backplate (206) between the fixed ear (204) of both sides, jack-post (205) both ends all extend to fixed ear (204) outer and cover and are equipped with torsional spring (207), every torsional spring (207) both ends all have dop (208), both sides fixed ear (204) deviate from the side and all be provided with dop (208) complex card post (209).

4. The forging manufacturing press device according to claim 1, wherein: the chip removing assembly comprises two support plates (3) and two sides, wherein the support plates (3) are oppositely arranged below a fixing frame (101), thread sleeves (300) are fixedly arranged at the lower ends of the support plates (3) in a penetrating mode, the two sides of each thread sleeve (300) are correspondingly arranged, lead screws (301) are arranged in the corresponding mode, brush wheels (302) are arranged at the inner ends of the lead screws (301), each side of each thread sleeve (300) is provided with sliding rods (303) in a penetrating mode, the sliding rods (303) are arranged at the positions, located at the upper ends of the thread sleeves (300), of the support plates (3), the driving rods (106) are provided with abutting rods (304) matched with the sliding rods (303), each side of each thread sleeve is provided with an outer end of each sliding rod (303) connected with a linkage plate (305), and the outer ends of the lead screws (301) on each side of each linkage plate are connected with the linkage plate (305) in a rotating mode.

5. The forging manufacturing press device according to claim 4, wherein: the lower side of one end, deviating from the driving rod (106), of the abutting rod (304) is provided with a first inclined waist (306), the upper side of the inner end of the sliding rod (303) is provided with a second inclined waist (307), the outer ring of the sliding rod (303) is arranged between the support plate (3) and the linkage plate (305) in a sleeved mode and provided with a retraction spring (308), and two ends of the retraction spring (308) are fixedly connected with the outer wall surface of the support plate (3) and the inner wall surface of the linkage plate (305) respectively.

6. The forging manufacturing press device according to claim 4, wherein: the lower end face of one side of the sliding rod (303) departing from the linkage plate (305) is provided with a limiting block (309).

7. The forging manufacturing press device according to claim 1, wherein: dust removal mechanism is including setting up in suction tube (4) of punching press platform (2) both sides in opposite directions, suction tube (4) the inner all is connected with suction hood (400) and outer end and all extends to box (100) outer and be connected with suction motor (401), suction tube (4) built-in have filter screen (402) and filter screen (402) slope to set up, screw thread mouth (403) have been seted up to suction tube (4) the inboard lower extreme that is located filter screen (402), collection bits box (404) is installed in screw thread mouth (403), collection bits box (404) built-in have collection bits chamber (405) and the open end is the horn column structure.

8. The forging manufacturing press device according to claim 1, wherein: the front side of the box body (100) is hinged with a box door (104), and four corners of the lower end of the base (1) are provided with locking type universal pulleys (105).