CN216574296U - Defective product sorting device for magnetic powder core detection equipment - Google Patents
Defective product sorting device for magnetic powder core detection equipment Download PDFInfo
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- CN216574296U CN216574296U CN202122817626.XU CN202122817626U CN216574296U CN 216574296 U CN216574296 U CN 216574296U CN 202122817626 U CN202122817626 U CN 202122817626U CN 216574296 U CN216574296 U CN 216574296U
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- 239000006247 magnetic powder Substances 0.000 title claims abstract description 56
- 230000002950 deficient Effects 0.000 title claims abstract description 48
- 238000001514 detection method Methods 0.000 title claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 64
- 230000007246 mechanism Effects 0.000 claims abstract description 48
- 238000007599 discharging Methods 0.000 claims abstract description 32
- 239000002699 waste material Substances 0.000 claims abstract description 16
- 238000012360 testing method Methods 0.000 claims description 5
- 238000006073 displacement reaction Methods 0.000 claims description 4
- 230000002265 prevention Effects 0.000 claims description 4
- 230000007704 transition Effects 0.000 claims description 3
- 238000000926 separation method Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims 8
- 238000000034 method Methods 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 5
- 238000012545 processing Methods 0.000 abstract description 4
- 239000002245 particle Substances 0.000 description 7
- 239000000843 powder Substances 0.000 description 5
- 230000005291 magnetic effect Effects 0.000 description 4
- 238000004891 communication Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000003028 elevating effect Effects 0.000 description 2
- 230000005294 ferromagnetic effect Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000000696 magnetic material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 230000001629 suppression Effects 0.000 description 1
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Abstract
The utility model discloses a defective product sorting device for magnetic powder core detection equipment, which comprises a waste product discharging mechanism and a defective product collecting mechanism, wherein the waste product discharging mechanism and the defective product collecting mechanism are arranged on a running path of a detection conveying belt, the waste product discharging mechanism comprises a discharge hopper and a first discharging mechanism used for discharging magnetic powder cores to the discharge hopper, and the defective product collecting mechanism comprises a single-row conveying circulating material belt, a material bearing frame with a material bearing tray, a second discharging mechanism used for discharging the magnetic powder cores to the single-row conveying circulating material belt, and a pushing mechanism used for pushing the magnetic powder cores on the single-row conveying circulating material belt to the material bearing tray. The utility model can realize the respective unloading of the waste products and the defective products, the defective products are flatly laid, accommodated and stored by the material bearing tray, no collision damage exists, the secondary processing yield is indirectly improved, the operation and the transportation are easy, and the utility model has higher economic benefit. Adopt the design of range upon range of tiling, improved the receipts capacity, shorten and switch charging tray clearance, it is more smooth and easy to detect the assembly line. The whole design is simple and ingenious, and the method is suitable for popularization and application.
Description
Technical Field
The utility model relates to a defective product classification device for magnetic powder core detection equipment, and belongs to the technical field of magnetic powder core defective product classification devices.
Background
The magnetic powder core is a soft magnetic material formed by mixing and pressing ferromagnetic powder particles and an insulating medium. Because the ferromagnetic particles are very small and are separated by the nonmagnetic electric insulating film substance, on one hand, the eddy current can be isolated, and the material is suitable for higher frequency; on the other hand, due to the gap effect among the particles, the material has low magnetic permeability and constant magnetic conductivity; and because the particle size is small, the skin phenomenon basically does not occur, and the magnetic conductivity is more stable along with the change of the frequency. The inductor is mainly used for high-frequency inductors. The magnetoelectric performance of the magnetic powder core mainly depends on the magnetic permeability of the powder particle materials, the size and the shape of the powder particles, the filling coefficients of the powder particles, the content of insulating media, the forming pressure, the heat treatment process and the like.
Need carry out the surface detection to it after the production of magnetic powder core, need carry out surface mar promptly, the fracture, the detection item such as size detects, traditional check out test set adopts defective products collecting compartment to carry out the magnetic powder core and collects, and NG article generally include unable secondary operation's waste product and defective products that can secondary operation, the magnetic powder core is the powder suppression, the magnetic powder core that traditional collecting compartment was collected exists the condition such as falling collision, lead to partial magnetic powder core thoroughly to scrap, can influence the secondary operation of magnetic powder core, cause the wasting of resources.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the defects of the prior art, and provides a defective product sorting device for magnetic powder core detection equipment, aiming at the problems of damage and inconvenience in transportation of traditional recyclable product collection.
In order to achieve the purpose, the technical scheme adopted by the utility model is as follows:
a defective product sorting device for magnetic powder core detection equipment comprises a detection conveying belt, the defective product sorting device comprises a waste product discharge mechanism and a defective product collection mechanism which are arranged on the running path of the detection conveying belt,
the waste product discharging mechanism comprises a discharge hopper and a first discharging mechanism used for discharging the magnetic powder cores on the detection conveying belt to the discharge hopper,
the defective product collecting mechanism comprises a single-row conveying circulating material belt, a material bearing frame with a material bearing tray, a second discharging mechanism used for discharging magnetic powder cores on the detecting conveying belt to the single-row conveying circulating material belt, and a pushing mechanism used for pushing the whole row of magnetic powder cores on the single-row conveying circulating material belt to the material bearing tray.
Preferably, the material bearing frame is provided with a plurality of material bearing trays which are stacked vertically at intervals, and the material bearing frame is provided with lifting displacement.
Preferably, the bottom of the material bearing frame is provided with a plurality of jacking driving sources.
Preferably, the first ejection mechanism is an air jet blow-off mechanism.
Preferably, the second discharging mechanism comprises a telescopic pushing source and a pushing block arranged at the telescopic end of the telescopic pushing source.
Preferably, the single-row conveying circulating belt is sequentially provided with a feeding side baffle, an anti-overlapping baffle and a single-row guide rail along the direction of a running path.
Preferably, the feeding end of the single-row guide rail is provided with a wide-mouth feeding groove.
Preferably, a transition guide plate is arranged between the material overlapping prevention baffle and the single-row guide rail.
Preferably, the material bearing tray is provided with side flanges which are oppositely arranged.
The utility model has the following beneficial effects:
1. the discharging device has the advantages that waste products and defective products can be discharged respectively, the defective products are stored in the material bearing trays in a tiled mode, no collision damage exists, the secondary processing yield is indirectly improved, the operation and the transportation are easy, and the device has high economic benefits.
2. Adopt the design of range upon range of tiling, improved the receiving capacity, shorten and switch charging tray clearance, it is more smooth and easy to detect the assembly line.
3. The whole design is simple and ingenious, and the method is suitable for popularization and application.
Drawings
FIG. 1 is a schematic structural diagram of a defective product sorting device for a magnetic powder core detection apparatus according to the present invention.
Detailed Description
The utility model provides a defective product classification device for magnetic powder core detection equipment. The technical solution of the present invention is described in detail below with reference to the accompanying drawings so that it can be more easily understood and appreciated.
A defective products sorter for magnetic powder core check out test set, as shown in fig. 1, magnetic powder core check out test set is including detecting conveyer belt 1, and defective products sorter is including setting up waste product discharge mechanism 2 and defective products collection mechanism 3 on detecting conveyer belt 1 traffic route.
The waste discharging mechanism 2 includes a discharge hopper 21, and a first discharging mechanism 22 for discharging the magnetic powder cores on the detection conveyor belt to the discharge hopper 21.
The defective product collecting mechanism 3 includes a single-row conveying circulating material belt 31, a material bearing frame 32 having a material bearing tray 321, a second discharging mechanism 33 for discharging magnetic powder cores on the detecting conveying belt to the single-row conveying circulating material belt 31, and a pushing mechanism 34 for pushing the magnetic powder cores on the single-row conveying circulating material belt 31 to the material bearing tray 321.
The specific implementation process and principle description are as follows:
the magnetic powder cores on the detection conveying belt 1 are detected, when the waste magnetic powder cores are operated to the first discharging mechanism 22, the first discharging mechanism 22 discharges the waste magnetic powder cores to the discharging hopper 21, and the waste is discharged along the discharging hopper.
When the defective magnetic powder cores are operated to the second discharging mechanism 33, the second discharging mechanism 33 discharges the defective magnetic powder cores onto the single-row conveying circulating material belt 31, the defective magnetic powder cores are aligned through the single-row conveying circulating material belt 31, and finally the aligned magnetic powder cores are pushed to the material bearing tray 321 on the material bearing frame 32 through the pushing mechanism 34, so that the defective magnetic powder cores are flatly placed on the material bearing tray 321 in the circulating manner, the defective magnetic powder cores can be protected, the loading materials can be easily conveyed through the material bearing tray 321, no blanking collision exists, the defective magnetic powder cores are protected, secondary processing is easy, and high economic value is achieved.
In one embodiment, the material support frame 32 is provided with a plurality of material support trays 321 stacked vertically at intervals, and the material support frame 32 is provided with an elevating displacement.
The elevating displacement through holding frame 32 can realize holding material tray 321 and push mechanism's counterpoint switching promptly, so can shorten loading and unloading material clearance, has improved the operation smoothness nature, and detection classification efficiency obtains higher promotion.
The material bearing tray 321 is switched through a plurality of jacking driving sources arranged at the bottom of the material bearing frame and is in communication connection with the front-end detection host machine, so that accurate alignment and classification are realized.
In one embodiment, the first dislodging mechanism 22 is an air jet blow-off mechanism and the second dislodging mechanism includes a telescoping pusher source and a pusher block disposed on a telescoping end of the telescoping pusher source.
Namely, the jet blow-off mechanism is adopted to realize the discharge operation of the magnetic powder core, and the jet blow-off mechanism has the advantages of high separation efficiency, small operation gap and suitability for the detection conveyer belt 1 running at high speed. The expansion and contraction of the pushing block can meet the requirement for synchronous pushing of a certain amount of defective products and the requirement for synchronous pushing of a certain defective product queue, communication exists between the pushing block and the detection end, and the communication instruction belongs to the prior art and is not repeated herein.
In one embodiment, the single-row conveying endless belt 31 is provided with a feeding side stop 311, an anti-overlapping stop 312 and a single-row guide rail 323 in sequence along the direction of the running path.
When the magnetic powder cores are blown by the second discharging mechanism 33, the side of the magnetic powder cores is limited by the feeding side baffle 311 and is blanked on the circulating material belt, and in the running process of the circulating material belt, the magnetic powder cores are overlapped and blocked by the material overlapping prevention baffle 312 and are linearly guided and aligned by the single-row guide rail 323.
In a specific embodiment, a transition guide plate is arranged between the material overlapping prevention baffle and the single-row guide rail, so that pre-guiding can be realized, and long-distance deviation of conveyed materials is effectively prevented.
In a specific embodiment, the material supporting tray 321 is provided with opposite side retaining edges 322 for limiting the side when pushing the material, so as to meet the requirements of tiling and loading.
Through the above description, the defective product sorting device for the magnetic powder core detection equipment can realize the respective unloading of the waste products and the defective products, the defective products are flatly laid and accommodated by the material bearing tray, no collision damage exists, the secondary processing yield is indirectly improved, the operation and the transportation are easy, and the high economic benefit is achieved. Adopt the design of range upon range of tiling, improved the receiving capacity, shorten and switch charging tray clearance, it is more smooth and easy to detect the assembly line. The whole design is simple and ingenious, and the method is suitable for popularization and application.
The technical solutions of the present invention are fully described above, it should be noted that the specific embodiments of the present invention are not limited by the above description, and all technical solutions formed by equivalent or equivalent changes in structure, method, or function according to the spirit of the present invention by those skilled in the art are within the scope of the present invention.
Claims (9)
1. A defective products sorter for magnetic powder core check out test set, magnetic powder core check out test set is including detecting the conveyer belt, its characterized in that:
the defective product sorting device comprises a waste product discharging mechanism and a defective product collecting mechanism which are arranged on the running path of the detection conveying belt,
the waste product discharging mechanism comprises a discharge hopper and a first discharging mechanism used for discharging the magnetic powder cores on the detection conveying belt to the discharge hopper,
the defective product collecting mechanism comprises a single-row conveying circulating material belt, a material bearing frame with a material bearing tray, a second discharging mechanism used for discharging magnetic powder cores on the detecting conveying belt to the single-row conveying circulating material belt, and a pushing mechanism used for pushing the whole row of magnetic powder cores on the single-row conveying circulating material belt to the material bearing tray.
2. The defective classification device for magnetic powder core inspection apparatus according to claim 1, wherein:
the material bearing frame is provided with a plurality of material bearing trays which are vertically laminated at intervals, and the material bearing frame is provided with lifting displacement.
3. The defective classification device for magnetic powder core inspection apparatus according to claim 2, wherein:
the bottom of the material bearing frame is provided with a plurality of jacking driving sources.
4. The defective classification device for magnetic powder core inspection apparatus according to claim 1, wherein:
the first exhaust mechanism is an air-jet type blow-off mechanism.
5. The defective classification device for magnetic powder core inspection apparatus according to claim 1, wherein:
the second separation mechanism comprises a telescopic pushing source and a pushing block arranged at the telescopic end of the telescopic pushing source.
6. The defective classification device for magnetic powder core inspection apparatus according to claim 1, wherein:
the single-row conveying circulating material belt is sequentially provided with a feeding side baffle, an anti-overlapping baffle and a single-row guide rail along the direction of a running path.
7. The defective classification device for magnetic powder core inspection apparatus according to claim 6, wherein:
the feeding end of the single-row guide rail is provided with a wide-mouth feeding groove.
8. The defective classification device for magnetic powder core inspection apparatus according to claim 6, wherein:
and a transition guide plate is arranged between the material overlapping prevention baffle and the single-row guide rail.
9. The defective classification device for magnetic powder core inspection apparatus according to claim 1, wherein:
the material bearing tray is provided with side flanges which are arranged oppositely.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122817626.XU CN216574296U (en) | 2021-11-17 | 2021-11-17 | Defective product sorting device for magnetic powder core detection equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122817626.XU CN216574296U (en) | 2021-11-17 | 2021-11-17 | Defective product sorting device for magnetic powder core detection equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216574296U true CN216574296U (en) | 2022-05-24 |
Family
ID=81646196
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122817626.XU Active CN216574296U (en) | 2021-11-17 | 2021-11-17 | Defective product sorting device for magnetic powder core detection equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216574296U (en) |
-
2021
- 2021-11-17 CN CN202122817626.XU patent/CN216574296U/en active Active
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CP03 | Change of name, title or address |
Address after: 405400 No. 25, group 7, Yuanding village, Baiqiao Township, Kaizhou District, Chongqing Patentee after: Suzhou Zexun Intelligent Technology Co.,Ltd. Country or region after: China Address before: 405400 No. 25, group 7, Yuanding village, Baiqiao Township, Kaizhou District, Chongqing Patentee before: KUNSHAN ZEXUN AUTOMATION TECHNOLOGY Co.,Ltd. Country or region before: China |