CN216560325U - Automatic detection lantern ring system of cutter - Google Patents
Automatic detection lantern ring system of cutter Download PDFInfo
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- CN216560325U CN216560325U CN202123341422.XU CN202123341422U CN216560325U CN 216560325 U CN216560325 U CN 216560325U CN 202123341422 U CN202123341422 U CN 202123341422U CN 216560325 U CN216560325 U CN 216560325U
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Abstract
The utility model provides an automatic detection lantern ring system of a cutter, which comprises a base and a sleeve body, wherein the sleeve body is arranged on the base: the multi-station dividing disc is rotatably arranged on the base and is provided with a plurality of cutter fixing stations at intervals; the cutter clamping mechanism is arranged above the multi-station dividing plate; the blade surface cleaning mechanism comprises a cleaning roller which is arranged above the cutter fixing station and can move up and down and rotate; the blade face detection mechanism comprises a first vision camera and a first light source which are arranged above the cutter fixing station; lantern ring pressure equipment mechanism: the cutting tool comprises a lantern ring feeding channel, an air cylinder and a pressing rod, wherein the tail section of the lantern ring feeding channel is positioned right above the cutting tool, and the air cylinder is connected with the hollow pressing rod; when each cutter fixing station rotates along with the multi-station index plate, the cutter fixing stations are correspondingly matched with the blade face cleaning mechanism, the blade face detection mechanism and the lantern ring press-fitting mechanism respectively. The automatic lantern ring detecting system can realize the detection of the cutting faces of cutters with different specifications and automatically sleeve qualified good products with lantern rings.
Description
Technical Field
The utility model belongs to the technical field of cutter processing equipment, and particularly relates to an automatic detection lantern ring system of a cutter.
Background
In the manufacturing process of cutter (drill bit), need overlap the lantern ring in the position department that the cutter set for, make the lantern ring apart from the front end of cutter be a standard distance, overlap the lantern ring in the general lantern ring equipment that adopts of cutter, current staff generally establishes the standard position ring on milling cutter through automatic ring machine, be provided with the carousel that is used for transporting milling cutter in the automatic ring machine of going up, be provided with accurate seat on the carousel, offer the standing groove that is used for placing milling cutter on accurate seat, milling cutter is put into the standing groove under the drive of the clamping jaw of automatic ring machine of going up, later by the lantern ring device in the automatic ring machine of going up with the standard position ring cover on milling cutter, it is faster to make the ring speed of milling cutter to go up through automatic ring machine, efficiency is higher. The prior art scheme has the following defects: need the manual work to carry out the material loading, unload, can't realize the detection of cutting edge face automatically to dirty not good washing on the cutter cutting edge face at automatic lantern ring in-process, can't realize the cutter behind the lantern ring and turn around in order to satisfy a series of automatic demands such as different demands of unloading, in view of this, the automatic detection lantern ring system of a cutter is needed to solve above-mentioned problem urgently.
SUMMERY OF THE UTILITY MODEL
Aiming at a series of technical problems existing in the automatic cutter lantern ring in the prior art, the utility model provides an automatic cutter lantern ring detection system to solve the problems.
The utility model provides an automatic detection lantern ring system of a cutter, which comprises a base and a functional mechanism arranged on the base, wherein the functional mechanism comprises:
the multi-station dividing disc is rotatably arranged on the base and is provided with a plurality of cutter fixing stations at intervals;
the cutter clamping mechanism is arranged above the multi-station dividing disc and clamps the cutter from the feeding part to the cutter fixing station or clamps the cutter completing the lantern ring from the cutter fixing station to the discharging part;
the blade surface cleaning mechanism comprises a cleaning roller arranged above the cutter fixing station and also comprises a driving device for controlling the cleaning roller to move up and down and rotate respectively;
the blade face detection mechanism comprises at least one group of first vision cameras and a first light source, and the vision cameras are arranged above the cutter fixing station;
lantern ring pressure equipment mechanism: the device comprises a lantern ring feeding channel, an air cylinder and a pressure lever, wherein the tail section of the lantern ring feeding channel is positioned right above a cutter, the pressure lever is a hollow rod, and the air cylinder is connected with the hollow rod to drive the air cylinder to reciprocate in the tail section of the lantern ring feeding channel;
when each cutter fixing station rotates along with the multi-station index plate, the cutter fixing stations can be correspondingly matched with the blade face cleaning mechanism, the blade face detection mechanism and the lantern ring press-fitting mechanism respectively. The multifunctional mechanisms are integrated at the cutter fixing stations corresponding to the multi-station indexing disc, so that various automatic processing of the cutter lantern ring in the process can be realized.
In some specific embodiments, the multi-station index plate further comprises a feeding portion and a discharging portion, the feeding portion and the discharging portion are symmetrically arranged on two sides of the multi-station index plate, and the feeding portion and the discharging portion are both provided with material tray conveying belts. By means of the structure, the feeding and discharging of the cutter are convenient to carry out, and the automation process is further perfected by utilizing the conveying belt.
In some specific embodiments, the functional mechanism further comprises:
the blade face positioning mechanism is arranged in front of a station of the blade face detection mechanism and comprises a second vision camera, a second light source and a blade face height adjusting cylinder, and the blade face height adjusting cylinder is arranged at a position corresponding to a cutter on the current cutter fixing station of the base;
the lantern ring detection mechanism is arranged at a station behind the lantern ring press-mounting mechanism and comprises a third visual camera and a third light source;
the cutter turning mechanism is arranged beside the corresponding cutter fixing station in a lifting way and comprises a clamping head which can be overturned. By means of the above-mentioned mechanism, the functionality and the degree of automation of the automatic collar system can be further improved.
In some specific embodiments, the multi-station index plate sequentially comprises a feeding station, a blade surface cleaning station, a blade surface positioning station, a blade surface detection station, a lantern ring press-fitting station, a lantern ring detection station, a turning station and an anti-collision reserved station, and a sensor is arranged on a base corresponding to the anti-collision reserved station. By means of the station arrangement, a complete set of automatic cutter lantern ring process can be formed.
In some specific embodiments, the tool clamping mechanism comprises a feeding clamp taking mechanism and a discharging clamp taking mechanism, the feeding clamp taking mechanism and the discharging clamp taking mechanism are symmetrically arranged above two ends of the multi-station dividing plate, and the feeding clamp taking mechanism reciprocates between a feeding station and a feeding portion. By means of the structure, the layout of the whole system is optimized, and the simplicity and reasonability of the whole system setting are ensured.
In some specific embodiments, a waste material tray is further arranged between the feeding part and the multi-station dividing plate, and the discharging clamping mechanism reciprocates between the waste material tray, the turning station and the discharging part. By virtue of the arrangement, the waste can be separated from the finished product conveniently.
In some specific embodiments, the lantern ring press-fitting mechanism further comprises a lantern ring feeding mechanism, the lantern ring feeding mechanism comprises a hopper and a movable plate, the hopper is obliquely arranged, a discharge chute with a thickness not smaller than the lantern ring is formed in one side surface of the hopper, one end of the movable plate is an inclined surface, and the movable plate is movably arranged on the ground of the hopper where the discharge chute is located and used for pushing the lantern ring to the discharge chute. By means of the arrangement, the lantern ring can be ensured to enter the press-fitting mechanism in the same form.
In some specific embodiments, the discharge chute is connected with the front end of the lantern ring feeding channel, a push rod is arranged on the lantern ring press-fitting mechanism and used for pushing the lantern ring to the tail section of the lantern ring feeding channel, and the tail section of the lantern ring feeding channel is a channel hole coaxial with the cutter. By means of the arrangement, the lantern ring can be accurately sleeved into the head of the cutter when falling into the channel.
In some specific embodiments, the cleaning roller of the blade surface cleaning mechanism is arranged on a short side of an L-shaped movable panel, one end of a long side of the movable panel is provided with a connecting shaft, the connecting shaft is matched with a triangular annular groove on the circumferential surface of a driving wheel, the driving device comprises a first driving device and a second driving device, the first driving device is connected with the cleaning roller, and the second driving device is connected with the driving wheel. The cam structure is adopted to enable the cleaning roller to move up and down, and the blade surface is cleaned.
Compared with the prior art, the beneficial results of the utility model are as follows:
the automatic cutter detection lantern ring system integrates a series of automatic mechanisms such as automatic feeding, knife face cleaning, knife face positioning, knife face detection, lantern ring press-mounting, lantern ring detection, turning around discharging and the like, is used as a special machine for appearance and size inspection before final shipment and packaging, realizes detection and screening of sizes, appearances and knife face quality of drill needles of various specifications through the cooperation of a plurality of sets of vision cameras and 8 station turntables, and can automatically sleeve a special positioning lantern ring for the drill needle on qualified good products and automatically subpackage the packaging box specifications of different manufacturers.
Drawings
The accompanying drawings are included to provide a further understanding of the embodiments and are incorporated in and constitute a part of this specification. The drawings illustrate embodiments and together with the description serve to explain the principles of the utility model. Other embodiments and many of the intended advantages of embodiments will be readily appreciated as they become better understood by reference to the following detailed description. The elements of the drawings are not necessarily to scale relative to each other. Like reference numerals designate corresponding similar parts.
FIG. 1 is a schematic diagram of the overall configuration of an automated detection collar system for a tool according to one embodiment of the present invention;
FIGS. 2a-b are schematic structural views of a functional mechanism according to a specific embodiment of the present invention;
fig. 3 is a schematic structural view of a multi-station index plate according to a specific embodiment of the present invention;
4a-b are schematic structural views of a facet cleaning mechanism according to a specific embodiment of the present invention;
FIG. 5 is a schematic diagram of a collar feed mechanism according to a specific embodiment of the utility model;
FIGS. 6a-b are schematic structural views of a collar press-fit mechanism according to a specific embodiment of the present invention;
fig. 7 is a schematic structural view of a u-turn mechanism according to a specific embodiment of the present invention;
FIG. 8 is a flow chart of a method of using the auto-detecting collar system of a tool according to one embodiment of the present invention.
The meaning of each number in the figure: the base 100, the feeding portion 110, the discharging portion 120, the sensor 130, the functional mechanism 200, the multi-station index plate 210, the index plate motor 211, the feeding station 210a, the blade surface cleaning station 210b, the blade surface positioning station 210c, the blade surface detection station 210d, the collar press-fitting station 210e, the collar detection station 210f, the turning station 210g, the pre-collision-prevention station 210h, the cutter clamping mechanism 220, the feeding clamping mechanism 211, the clamping and discharging mechanism 212, the blade surface cleaning mechanism 230, the first driving device 231, the cleaning bracket 232, the movable panel 233, the connecting shaft 233a, the driving wheel 234, the annular groove 234a, the second driving device 235, the cleaning roller 236, the blade surface positioning mechanism 240, the blade surface detection mechanism 250, the collar feeding mechanism 260, the hopper 261, the movable plate 262, the discharging groove 263, the discharging portion 264, the movable plate guide rail 265, the rail upright 266, the collar press-fitting mechanism 270, the first cylinder 271, the feeding mechanism 250, the edge surface cleaning mechanism 210b, the edge surface cleaning mechanism 212 b, the edge surface cleaning mechanism 230 b, the edge surface cleaning mechanism b, the edge cleaning mechanism, The device comprises a pressure rod 272, a feeding channel 273, a second air cylinder 274, a vertical column 275, a push rod 276, a blanking channel 278, a collar 279, a collar detection mechanism 280, a cutter turning mechanism 290, a third driving device 291, a rotating head 292, a clamping head 293, a lifting mechanism 294 and a displacement mechanism 295.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the relevant invention and are not limiting of the utility model. It should be noted that, for convenience of description, only the relevant portions of the related inventions are shown in the drawings.
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
The utility model provides an automatic detection lantern ring system of a cutter, and fig. 1 shows an overall structural schematic diagram of the automatic detection lantern ring system of the cutter according to an embodiment of the utility model, as shown in fig. 1, the automatic detection lantern ring system of the cutter comprises a base 100 and a function mechanism 200 arranged above the base 100, a cabinet structure is arranged below the base 100 and can be used for accommodating various drivers and various control circuits of the function mechanism 200, an operation platform is further arranged on the base 100 and is used for operating and controlling the function mechanism 200, and supporting legs and casters are further arranged at the bottom of the base 100 and are used for supporting the system to ensure the stability of the whole system, and the casters can facilitate the carrying of the whole system.
With continuing reference to fig. 2, fig. 2a-b show a schematic structural diagram of a functional mechanism according to a specific embodiment of the present invention, as shown in fig. 2a-b, a feeding portion 110 and a discharging portion 120 are disposed on the front and back sides of the base 100, the feeding portion 110 and the discharging portion 120 are symmetrically disposed about the multi-station indexing plate 210 of the functional assembly 200, and a conveying belt is disposed on the feeding portion 110 and the discharging portion 120 for conveying trays with cutters to realize automatic feeding. The multifunctional component 200 comprises a multi-station index plate 210, a cutter clamping mechanism 220, a blade face cleaning mechanism 230, a blade face positioning mechanism 240, a blade face detection mechanism 250, a lantern ring feeding mechanism 260, a lantern ring press-mounting mechanism 270, a lantern ring detection mechanism 280 and a cutter turning mechanism 290, and as shown in the structural schematic diagram of the multi-station index plate according to a specific embodiment of the utility model shown in fig. 3, the multi-station index plate 210 comprises an index plate motor 211 arranged at the bottom for controlling the index plate to rotate, and a feeding station 210a, a blade face cleaning station 210b, a blade face positioning station 210c, a blade face detection station 210d, a lantern ring press-mounting station 210e, a lantern ring detection station 210f, a reserved turning station 210g and an anti-collision station 210h which are switched in sequence when the index plate rotates, wherein the feeding station 210a, the blade face cleaning station 210b, the blade face detection station 210d, the lantern ring press-mounting station 210e, the cutter turning station 210f, the cutter turning station 210g and the anti-collision station 210h are switched in sequence, The blade face positioning station 210c, the blade face detection station 210d, the collar press-fitting station 210e, the collar detection station 210f and the turning station 210g respectively correspond to the cutter clamping mechanism 220, the blade face cleaning mechanism 230, the blade face positioning mechanism 240, the blade face detection mechanism 250, the collar feeding mechanism 260, the collar press-fitting mechanism 270, the collar detection mechanism 280 and the cutter turning mechanism 290, and the sensor 130 is arranged at the position corresponding to the base of the anti-collision reserved station 210h and used for detecting whether a cutter exists on the anti-collision reserved station and preventing the cutter existing on the station from damaging the cutter due to secondary feeding when the anti-collision reserved station 210h rotates.
In a specific embodiment, the tool clamping mechanism 220 includes a feeding clamping mechanism 211 and a discharging clamping mechanism 212, wherein the feeding clamping mechanism 211 and the discharging clamping mechanism 212 are symmetrically disposed above the multi-station dividing plate 210, two ends of the base 100 are provided with cantilevers for respectively fixing the feeding clamping mechanism 211 and the discharging clamping mechanism 212, the feeding clamping mechanism 211 reciprocates between the feeding station 210a and the feeding portion 110, a waste material tray is further disposed between the feeding portion 110 and the multi-station dividing plate 210, and the discharging clamping mechanism 212 reciprocates between the waste material tray, the turning station 210g and the discharging portion 120. The feeding clamping mechanism 211 and the discharging clamping mechanism 212 both comprise guide rails and lifting clamping heads arranged on the guide rails, and automatic feeding and discharging can be realized.
Figures 4a-b show schematic structural views of a facet cleaning mechanism according to one particular embodiment of the present invention, as shown in fig. 4a, the blade surface cleaning mechanism 230 includes a first driving device 231, a cleaning bracket 232, a movable panel 233, a driving wheel 234, a second driving device 235 and a cleaning roller 236, the first driving device 231 is disposed on the cleaning bracket 232 and connected with the driving wheel 234, the movable panel 233 is movably disposed between the driving wheel 234 and the cleaning bracket 232, the movable panel 233 is an L-shaped structure, the second driving device 235 and the cleaning roller 236 are disposed at two sides of the short side in a matching manner, the long side is matched with the driving wheel 234, the first driving device 231 controls the driving wheel 234 to drive the movable panel 233 to move up and down, the second driving device 235 drives the cleaning roller 236 to rotate to clean the blade surface of the cutting tool, and the surface of the cleaning roller 236 comprises a daub structure capable of adsorbing dirt.
In a specific embodiment, fig. 4b shows an exploded view of the up-and-down movement of the movable panel 233, a connecting shaft 233a is disposed on the mating surface of the movable panel 233 and the driving wheel 234, a triangular annular groove 234a is disposed on the mating surface of the driving wheel 234, the connecting shaft 233a can slide in the triangular annular groove 234a, the first driving device 231 controls the driving wheel 234 to rotate, and the movable panel 233 can move up and down based on the principle of a cam structure, so as to achieve the movable cleaning of the knife edge.
In a specific embodiment, the cleaned cutter enters the blade face positioning station 210c after the index plate rotates, the blade face positioning mechanism 240 is provided with a vision camera and a light source for identifying the height of the blade face, and the height of the blade face is adjusted to a preset position by using the blade face height adjusting cylinder arranged at the bottom of the station, so that the blade face detection mechanism 250 of the next blade face detection station 210d can detect the blade face through another vision camera and the light source arranged on the blade face detection mechanism, the blade face is not required to be focused again, automatic blade face positioning and detection can be realized only after parameters are set for the first time, and the overall efficiency is improved.
With continuing reference to fig. 5, fig. 5 shows a schematic structural diagram of a collar feeding mechanism according to a specific embodiment of the present invention, as shown in fig. 5, the collar feeding mechanism 260 includes a hopper 261, a movable plate 262, a discharging chute 263, a discharging portion 264, a movable plate guide rail 265 and a rail upright 266, the hopper upright 266 is disposed on the base 100, the movable plate guide rail 265 is disposed on the rail upright 266 in a liftable manner, the hopper 261 is disposed on the movable plate guide rail 265 in an inclined manner, the movable plate 262 is slidably disposed on a mating surface of the hopper 261 and the movable plate guide rail 265 through a bottom of the hopper 261, one side of the hopper 261 is provided with the discharging chute 263, wherein a width dimension of the discharging chute 263 is slightly larger than a thickness dimension of the collar so that the collar can fall from the discharging chute 263 while lying on its flat, a top end of the movable plate 262 is an inclined surface, and when it slides up and down along the inclined surface of the movable plate guide rail 265, a part of the collar can be pushed into the discharging chute 263, the discharge chute 263 is externally connected with the discharge part 264, the discharge part 264 is a trough slightly larger than the diameter of the lantern ring, and the arrangement can enable the lantern ring to lie down one by one and fall to the discharge part 264 from the discharge chute 263, and slide to the lantern ring press-fitting mechanism 270 along the trough of the discharge part 264.
In a specific embodiment, fig. 6a-b show a schematic structural diagram of a collar press-fitting mechanism according to a specific embodiment of the present invention, as shown in fig. 6a-b, the collar press-fitting mechanism 270 includes a first air cylinder 271, a press rod 272, a feeding channel 273, a second air cylinder 274, an upright 275, a push rod 276, a blanking channel 278, and a collar 279, the upright 275 is fixed on the base 100, the feeding channel 273 is connected with the discharging part 264 of the collar feeding mechanism 260, the collar 279 falls into the feeding channel in the middle of the press-fitting mechanism along the feeding channel 273, the second air cylinder 274 pushes the push rod 276 to push the collar 279 into the blanking channel 278, the first air cylinder 271 pushes the press rod 272 to press the collar 279 onto the cutter, the press rod 272 is a rod with a hollow structure, and the hollow size is slightly larger than the diameter of the cutter, so as to ensure that the cutter is not damaged during the press-fitting process.
In a specific embodiment, the cutter with the pressed lantern ring enters the lantern ring detection station 210f through rotation of the dividing disc, the cutter with the pressed lantern ring is detected by using a vision camera and a light source on the lantern ring detection mechanism 280, whether the pressed position of the lantern ring meets the requirement is judged, if the lantern ring is not pressed in place, the cutter can be adjusted in position through an adjusting cylinder arranged on the lantern ring and a corresponding positioning or pressing mechanism, the specific adjusting mode can be that the adjusting cylinder pushes the bottom of the cutter, the upper part of the cutter is provided with a lantern ring clamping structure which clamps the lantern ring and then pushes the bottom of the cutter through the adjusting cylinder, the cutter is jacked up, the vision camera controls the adjusting cylinder to stop the cutter after the size of the cutter blade face extending out of the lantern ring reaches the preset requirement, the position of the lantern ring of all cutters is ensured to be kept consistent in height, and other structures can be adopted for adjusting the position of the lantern ring, the position of the lantern ring after adjustment can meet the same set requirement.
With continued reference to fig. 7, fig. 7 shows a schematic structural view of a u-turn mechanism according to a specific embodiment of the present invention, as shown in fig. 7, the tool reversing mechanism 290 includes a third driving device 291, a rotating head 292, a clamping head 293, an elevating mechanism 294 and a displacement mechanism 295, the displacement mechanism 295 is disposed on the base 100 and can control the tool reversing mechanism 290 to approach or depart from the reversing station 210g, the elevating mechanism 294 controls the elevating movement of the upper third driving device 291, the rotating head 292 and the clamping head 293, the third driving device 291 controls the clamping head 293 to clamp the tool, the clamping head 293 is disposed on the rotating head 292 and can rotate with the rotating head 292, for the cutter requiring the upside-down mounting, after the foregoing steps are completed, when the loading is performed from the u-turn station 210g, the material trays on the discharge portion 120 can be turned over and then loaded by the present cutter turnaround mechanism 290.
The automatic cutter detection lantern ring system is used as special equipment for checking the appearance and the size before final shipment and packaging, the sizes, the appearances and the blade surface quality of drill pins of various specifications are detected and screened through the cooperation of the multiple sets of vision cameras and the 8 station turntables, the special positioning lantern rings for the drill pins can be automatically sleeved on qualified good products, automatic subpackaging can be carried out according to the specifications of packaging boxes of different manufacturers, and the lantern ring press-mounting and automatic subpackaging and shipment efficiencies are greatly improved.
Fig. 8 is a flow chart illustrating a method of using an automatic tool collar system according to the present invention, for automatically collar a tool using the tool collar system and its components as in fig. 1-7, including the steps of:
s1: the feeding clamping mechanism clamps and places a cutter of a material tray at the feeding end to a feeding station of the multi-station dividing plate.
S2: the multi-station index plate rotates, the feeding station is switched to the blade surface cleaning station, and the cleaning roller of the blade surface cleaning mechanism rotates and moves up and down to clean the blade surface of the cutter.
S3: and the multi-station index plate is rotated to be switched to a blade face positioning station, and the blade face positioning mechanism controls the height adjusting cylinder to adjust the height of the blade face of the cutter through the second vision camera.
S4: and continuously rotating the multi-station dividing plate, switching to a blade face detection station, detecting the blade face condition of the cutter by the blade face detection mechanism through the first vision camera, if the blade face condition is qualified, enabling the dividing plate to rotate to enter the next procedure, and if the blade face condition is not qualified, directly rotating the dividing plate to a turning-around station and clamping the dividing plate to a waste material tray by the discharging clamp.
S5: and rotating the multi-station index plate to enter a lantern ring press-fitting station, pressing a lantern ring sleeve into the cutter by using a lantern ring press-fitting mechanism, and detecting by using a lantern ring detection station to reach a turning station. The lantern ring feeding mechanism feeds the lantern ring into the lantern ring press-fitting mechanism along the lantern ring feeding channel in the same tiled posture, so that quick and accurate press-fitting is realized.
S6: and judging whether the cutter needs to turn around, if so, putting the cutter into a material tray at the discharge end after turning around by using the cutter turning-around mechanism, and otherwise, directly driving the discharge clamping mechanism to clamp the cutter behind the lantern ring into the material tray at the discharge end.
In a specific embodiment, the method further comprises the following steps that the multi-station dividing disc continues to rotate, whether the cutter exists on the multi-station dividing disc is judged by using a sensor at the anti-collision reserved station, if the cutter exists at the anti-collision reserved station, the feeding clamping mechanism does not clamp the cutter after the dividing disc rotates next time, and the cutter damage caused by the collision of the two cutters is avoided; if no tool exists in the anti-collision reserved station, the feeding clamping mechanism clamps the tool and puts the tool to the current station after the index plate rotates next time, and the steps of S1-S6 are continuously circulated, so that the whole process operation is realized.
In a specific embodiment, when the current process executes the operation of the functional mechanism corresponding to the current station, the functional mechanisms on other stations also execute the operation of the corresponding processes synchronously, so that the maximization of the overall process efficiency is achieved. If the blade face detection mechanism detects that the cutter blade face of the current station has a problem, the system marks the state of the cutter blade face of the station and clamps the cutter onto a waste tray when the cutter reaches the cutter turning mechanism.
In a specific embodiment, after the step S5 and before the step S6, the method further comprises the steps of: and (4) after the lantern ring is pressed, entering a lantern ring detection station, detecting the cutter behind the lantern ring by using a lantern ring detection mechanism, adjusting the position of the lantern ring, and sending to the cutter turning station of the step S6, so as to ensure that the lantern ring pressing specifications of all cutters are kept consistent.
While the utility model has been described with reference to specific embodiments thereof, it will be understood by those skilled in the art that various changes and modifications may be made without departing from the spirit and scope of the utility model as defined in the appended claims. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "inside", "outside", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. The word 'comprising' does not exclude the presence of elements or steps not listed in a claim. The word 'a' or 'an' preceding an element does not exclude the presence of a plurality of such elements. The mere fact that certain measures are recited in mutually different dependent claims does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims shall not be construed as limiting the scope.
Claims (9)
1. The utility model provides an automated inspection lantern ring system of cutter, its characterized in that, include the base with set up in functional mechanism on the base, functional mechanism includes:
the multi-station index plate is rotatably arranged on the base and is provided with a plurality of cutter fixing stations at intervals;
the cutter clamping mechanism is arranged above the multi-station indexing disc and is used for clamping the cutter from the feeding part to the cutter fixing station or clamping the cutter completing the lantern ring from the cutter fixing station to the discharging part;
the blade face cleaning mechanism comprises a cleaning roller arranged above the cutter fixing station and also comprises a driving device for respectively controlling the cleaning roller to move up and down and rotate;
the blade face detection mechanism comprises at least one group of first vision cameras and a first light source, and the vision cameras are arranged above the cutter fixing station;
lantern ring pressure equipment mechanism: the cutting tool comprises a lantern ring feeding channel, an air cylinder and a pressure lever, wherein the tail section of the lantern ring feeding channel is positioned right above the cutting tool, the pressure lever is a hollow lever, and the air cylinder is connected with the hollow lever to drive the air cylinder to reciprocate in the tail section of the lantern ring feeding channel;
when each cutter fixing station rotates along with the multi-station index plate, the cutter fixing stations can be correspondingly matched with the blade face cleaning mechanism, the blade face detection mechanism and the lantern ring press-fitting mechanism respectively.
2. The automatic detection lantern ring system of claim 1, further comprising a feeding portion and a discharging portion, wherein the feeding portion and the discharging portion are symmetrically arranged on two sides of the multi-station indexing disc, and a tray conveying belt is arranged on each of the feeding portion and the discharging portion.
3. The automatic detection collar system of claim 2, wherein said functional mechanism further comprises:
the blade face positioning mechanism is arranged in front of a station of the blade face detection mechanism and comprises a second vision camera, a second light source and a blade face height adjusting cylinder, and the blade face height adjusting cylinder is arranged at a position corresponding to a cutter on the current cutter fixing station of the base;
the lantern ring detection mechanism is arranged at a station behind the lantern ring press-mounting mechanism and comprises a third visual camera and a third light source;
the cutter turning mechanism is arranged beside the corresponding cutter fixing station in a lifting manner and comprises a clamping head which can be turned over.
4. The automatic detection lantern ring system of the cutter according to claim 3, wherein the multi-station index plate sequentially comprises a feeding station, a cutting surface cleaning station, a cutting surface positioning station, a cutting surface detection station, a lantern ring press-fitting station, a lantern ring detection station, a turning station and an anti-collision reserved station, and a sensor is arranged on the base corresponding to the anti-collision reserved station.
5. The automatic detection lantern ring system of claim 4, wherein the cutter clamping mechanism comprises a feeding clamping mechanism and a discharging clamping mechanism, the feeding clamping mechanism and the discharging clamping mechanism are symmetrically arranged above two ends of the multi-station dividing plate, and the feeding clamping mechanism moves up and down in a reciprocating mode between the feeding station and the feeding portion.
6. The automatic detection lantern ring system of claim 5, wherein a scrap tray is further disposed between the feeding portion and the multi-station indexing plate, and the discharge clamping mechanism reciprocates between the scrap tray, the u-turn station, and the discharge portion.
7. The collar system for automatically detecting a cutter as claimed in claim 1, wherein the collar pressing mechanism further comprises a collar feeding mechanism, the collar feeding mechanism comprises a hopper and a movable plate, the hopper is disposed in an inclined manner, a discharge chute with a thickness not smaller than the collar is formed in one side surface of the hopper, and one end of the movable plate is an inclined surface and is movably disposed on the ground of the hopper where the discharge chute is located to push the collar to the discharge chute.
8. The automatic detection lantern ring system of cutter of claim 7, characterized in that, the blown down tank is connected with the front end of lantern ring feed channel, be provided with the push rod on the lantern ring pressure equipment mechanism for push the lantern ring towards the terminal section of lantern ring feed channel, the terminal section of lantern ring feed channel is the passageway hole coaxial with the cutter.
9. The collar system for automatically detecting a cutting tool of claim 1, wherein the cleaning roller of the blade surface cleaning mechanism is disposed on a short side of an L-shaped movable panel, a connecting shaft is disposed at one end of a long side of the movable panel, the connecting shaft is matched with a triangular annular groove on a circumferential surface of a driving wheel, the driving device comprises a first driving device and a second driving device, the first driving device is connected with the cleaning roller, and the second driving device is connected with the driving wheel.
Priority Applications (1)
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CN202123341422.XU CN216560325U (en) | 2021-12-28 | 2021-12-28 | Automatic detection lantern ring system of cutter |
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CN202123341422.XU CN216560325U (en) | 2021-12-28 | 2021-12-28 | Automatic detection lantern ring system of cutter |
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CN216560325U true CN216560325U (en) | 2022-05-17 |
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CN202123341422.XU Active CN216560325U (en) | 2021-12-28 | 2021-12-28 | Automatic detection lantern ring system of cutter |
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2021
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