CN216543859U - Forming die of prefabricated fretwork concrete member - Google Patents
Forming die of prefabricated fretwork concrete member Download PDFInfo
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- CN216543859U CN216543859U CN202120590254.9U CN202120590254U CN216543859U CN 216543859 U CN216543859 U CN 216543859U CN 202120590254 U CN202120590254 U CN 202120590254U CN 216543859 U CN216543859 U CN 216543859U
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Abstract
The utility model provides a forming die for a prefabricated hollow concrete member, which comprises a working platform and a forming structure positioned on the working platform, wherein the forming structure comprises a plurality of modules, each module comprises an inner core column, the side surface of each inner core column is wrapped with an outer wrapping die layer, and adjacent modules are kept at intervals to form a prefabricated concrete pouring cavity. The forming die for the prefabricated hollow concrete member can solve the problems that the existing die for preparing the oversized hollow concrete member is extremely difficult to demould or break due to the conditions of complex rib arrangement, non-prestress and the like formed by the curved hollow shape of the member, and the like.
Description
Technical Field
The utility model belongs to the technical field of concrete moulds, relates to a forming mould for prefabricating a hollow concrete member, and particularly relates to a forming mould for prefabricating an oversized hollow concrete member.
Background
The precast concrete members are building members which are previously manufactured in factories by using concrete as a basic material, and comprise beams, plates, columns, decorative plates for interior and exterior of buildings and the like. The method comprises the steps of using a mold for a concrete prefabricated part in a prefabricating process, pouring in a fixed mold in the prefabricating process of the existing concrete prefabricated part, removing the mold after concrete is formed, and then assembling the mold again for subsequent member pouring.
However, for the oversized hollow concrete member, the existing oversized hollow member prefabricated mold has many defects, such as single decorative molding of metal molds such as a steel mold and an aluminum mold, and difficult demolding due to high rigidity, and some of the metal molds are even infeasible; and the gluey type mould such as silica gel, polyurethane glue, elastic deformation is big under the big condition of size, and the error is big can more than 10 millimeters, and component size precision is difficult to guarantee, and the prefabricated component precision to the assembled often is the requirement of 1 ~ 3 millimeters meters level, and the error is too big to cause construction installation inconvenience etc..
SUMMERY OF THE UTILITY MODEL
In view of the above disadvantages of the prior art, the present invention provides a forming mold for prefabricating a hollow concrete member, which is used for solving the problems of the prior art that the forming mold for prefabricating an oversized hollow concrete member is lack of a forming mold with high demolding efficiency, multiple demolding times and controllable error within the specification requirement range.
In order to achieve the above and other related objects, the present invention provides a forming mold for a prefabricated hollow concrete member, including a working platform and a forming structure located on the working platform, wherein the forming structure includes a plurality of modules, each module includes an inner core column, a side surface of each inner core column is wrapped with an outer wrapping layer, and adjacent modules are spaced apart from each other to form a prefabricated concrete pouring cavity.
Preferably, the working platform is connected with the inner core column through a first bolt.
More preferably, the inner core column is hollow, and the first bolt sequentially penetrates through the bottom surfaces of the working platform and the inner core column from bottom to top.
Further preferably, the first bolt is located at the center of the bottom surface of the inner core column.
Preferably, the top of the forming structure is provided with a limiting template.
More preferably, the limiting template is connected with the inner core column through at least one second bolt.
Further preferably, the second bolt penetrates through the top surfaces of the limiting template and the inner core column from top to bottom in sequence.
Preferably, the periphery of the forming structure is provided with a side template.
Preferably, the shape of each module is matched with the expected shape of each hollow.
Preferably, a plurality of pressure reduction air holes are formed in the side wall of the inner core column.
More preferably, adjacent ones of the pressure-relief vents are spaced apart.
Preferably, the horizontal section of the inner core column is in a spindle shape.
Preferably, the side wall of the inner leg is inclined at an angle of 5-85 ° to the vertical.
Preferably, the outer mould wrapping layer is sequentially provided with a first section and a second section from top to bottom, and the far inner core column side of the first section is inwards retracted relative to the far inner core column side of the second section to form an L-shaped retracted surface.
More preferably, the L-shaped indented surface comprises a first vertical surface located at the first section, a transverse surface located at the top surface of the second section, and a second vertical surface located at the second section, wherein the first vertical surface is kept vertical, the transverse surface is kept horizontal, and the second vertical surface is gradually expanded from top to bottom.
Further preferably, the second vertical plane is inclined at an angle of 5-85 ° to the vertical.
Preferably, the module conforms to formula i,
the formula I is as follows: w is more than or equal to uXS;
wherein W is the weight of the inner core column, kgf; s is the contact area (namely the side surface of the inner core column) of the inner core column and the outer wrapping mold layer in cm2(ii) a u is a coefficient and has a value of 1.5 to 3.
Preferably, in the modules in the same row, the spacing distance between the adjacent modules is equal; the modules in adjacent rows are spaced apart by equal distances between adjacent modules in different rows.
Preferably, the material of the inner core column is steel.
Preferably, the material of the outer casing layer is Polyurethane (PU).
As mentioned above, the forming mold for the prefabricated hollow concrete member provided by the utility model has the following beneficial effects:
(1) the forming die for the prefabricated hollow concrete member can solve the problems that the existing die for preparing the oversized hollow concrete member is extremely difficult to demould or break due to the conditions of complex rib arrangement, non-prestress and the like formed by the curved hollow shape of the member.
(2) The utility model provides a forming die for a prefabricated hollow concrete member, which is characterized in that an inner core column made of a steel material and an outer wrapping die layer made of a polyurethane material are integrally formed, a joint surface is free of a gap, wherein the outer wrapping die layer serving as a polyurethane rubber die has certain hardness and elasticity, and the hardness can ensure the size precision and the surface effect of the concrete member; the inner core column can better ensure the size precision and the positioning precision of the concrete member.
(3) According to the forming die for the prefabricated hollow concrete component, the inner core column and the bottom large steel platform can be mechanically connected, when the component is demolded after being poured, the mechanical connection between the inner core column and the bottom steel platform is firstly removed, the concrete component is horizontally and integrally lifted away from the large steel platform, the inner core column is easy to fall off due to the self gravity of the inner core column and the contact with the inclined plane of the outer wrapping die layer, and the like, so that a steel die automatically falls off, the outer wrapping die layer is easy to peel off through manpower due to the inner cavity space (formed after the steel die falls off) and the elastic characteristics of the material, so that the demolding is facilitated, the die is protected in the repeated demolding process, the demolding efficiency of the whole composite die is improved, the repeated demolding times of the die are increased, and the manufacturing cost of the concrete component is reduced.
(4) According to the forming die for the prefabricated hollow concrete member, provided by the utility model, the hollow modeling edge of the inner core column is basically close to the designed modeling, so that the using amount of polyurethane can be saved; the surface of the outer wrapping mould layer has a modeling texture with a decorative effect or is a smooth surface, the surface has no seams, and corners are continuous.
Drawings
Fig. 1 is a top view showing the overall structure of a prefabricated hollow concrete member prepared in a forming mold according to the present invention.
Fig. 2 is a structural side view of a prefabricated hollow concrete member prepared in a forming mold according to the present invention.
Figure 3 shows a side view of the structure of an adjacent module in the forming structure of the present invention.
Figure 4 shows a side view of the structure of a single module in the forming structure of the utility model.
FIG. 5 shows a top view of the structure of a single module in the forming structure of the utility model.
Fig. 6 is a partial top view of an adjacent module in a forming structure according to the present invention.
Fig. 7 is a view showing an oblique structure of a single module in the molding structure of the present invention.
Reference numerals
1 working platform
2 Module
21 inner core column
22 fixing the mould layer
23 wrapping mould layer
231 first section
232 second section
3 precast concrete fills chamber
4 first bolt
5 side template
6 spacing template
7 second bolt
8 decompression gas vent
9L-shaped retracted surface
91 first vertical plane
92 horizontal plane
93 second vertical plane
a angle of inclination of the side wall of the inner leg with respect to the vertical
b angle of inclination of the second vertical plane with respect to the vertical
Detailed Description
The following description of the embodiments of the present invention is provided for illustrative purposes, and other advantages and effects of the present invention will become apparent to those skilled in the art from the present disclosure.
Please refer to fig. 1 to 7. It should be understood that the structures, ratios, sizes, and the like shown in the drawings and described in the specification are only used for matching with the disclosure of the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions under which the present invention can be implemented, so that the present invention has no technical significance, and any structural modification, ratio relationship change, or size adjustment should still fall within the scope of the present invention without affecting the efficacy and the achievable purpose of the present invention. In addition, the terms "upper", "lower", "left", "right", "middle" and "one" used in the present specification are used for clarity of description, and are not intended to limit the scope of the present invention, and the relative relationship between the terms and the terms may be changed or adjusted without substantial change in the technical content.
The utility model provides a forming die for a prefabricated hollow concrete member, which comprises a working platform 1 and a forming structure positioned on the working platform 1, wherein the forming structure comprises a plurality of modules 2, each module 2 comprises an inner core column 21, the side surface of each inner core column 21 is wrapped with an outer wrapping die layer 22, and adjacent modules 2 are spaced to form a prefabricated concrete pouring cavity 3.
In the forming die of the prefabricated hollow concrete member, the working platform 1 is made of steel. The hollow concrete member is used for placing a forming structure, and is convenient for preparing a prefabricated hollow concrete member.
In the forming mold of the prefabricated hollow concrete member, as shown in fig. 2-4, the working platform 1 and the inner core column 21 are connected through a first bolt 4.
Specifically, as shown in fig. 2 to 4, the inner core column 21 is hollow, and the first bolt 4 sequentially penetrates through the bottom surfaces of the working platform 1 and the inner core column 21 from bottom to top. The first bolt 4 and the forming die are firmly and accurately fixed, so that the module 2 is fixed and limited.
In a preferred embodiment, as shown in fig. 2-4, the first bolt 4 is located at the center of the bottom surface of the inner leg 21.
In the forming mold of the prefabricated hollow concrete member, as shown in fig. 2-3, a limiting template 6 is arranged at the top of the forming structure. Preventing the module 2 from moving at will.
Specifically, the limiting template 6 is connected with the inner core column 21 through at least one second bolt 7.
In a preferred embodiment, as shown in fig. 2 to 4, the second bolt 7 penetrates through the top surfaces of the limiting template 6 and the inner core column 21 from top to bottom in sequence. The second bolt 7 is firmly and accurately fixed with the forming die, so that the module 2 is fixed and limited.
In the forming mold of the prefabricated hollow concrete member, as shown in fig. 1-2, a side mold plate 5 is arranged on the periphery of the forming structure. The side templates 5 surround the outer side of the forming structure. The side forms 5 are used for preventing concrete from leaking and keeping the concrete in a certain shape when the prefabricated hollow concrete member is prepared.
In the forming mold of the prefabricated hollow concrete member, as shown in fig. 1, the shape of each of the modules 2 matches with each of the hollow shapes to be formed. The concrete member with a specific hollowed-out shape is formed.
In the forming mold of the prefabricated hollow concrete member, as shown in fig. 2, a plurality of pressure reducing air holes 8 are formed in the side wall of the inner core column 21. For releasing the air pressure in the inner stem 21.
In a preferred embodiment, adjacent pressure relief vents 8 are spaced apart.
In the hollow structure of the inner core column 21, the inner part is not filled at all, so that the inner core column 21 can be lifted and moved independently. The inner core column 21 can be conveniently demoulded after film forming due to self gravity.
In the forming die of the prefabricated hollow concrete member, the inner core column 21 is made of steel.
In the forming mold of the prefabricated hollow concrete member, as shown in fig. 1 and 5, the horizontal section of the inner core column 21 is spindle-shaped.
In the forming mold of the prefabricated hollow concrete member, as shown in fig. 7, the inclination angle a of the side wall of the inner core column 21 with respect to the vertical direction is 5-85 °. The inclined structure of the side wall of the inner core column 21 can facilitate the demoulding from the inner core column 21 when the concrete member is lifted and demoulded, thereby being safe and saving manpower.
In the forming mold of the prefabricated hollow concrete member, the material of the outer wrapping layer 22 is Polyurethane (PU). The outer wrapping layer 22 has certain elasticity, and can be easily peeled off manually under the action of the space of the precast concrete setting cavity 3 formed after the inner core column 21 falls off and the elasticity of the material.
In the forming mold of the prefabricated hollow concrete member, the outer die-wrapping layer 22 is sequentially provided with a first section 221 and a second section 222 from top to bottom, and a far inner pillar side of the first section 221 is inwardly retracted relative to a far inner pillar side of the second section 222 to form an L-shaped retracted surface 9. Thereby being capable of preparing the prefabricated hollow concrete member with stereoscopic impression. Meanwhile, the demolding is convenient.
In a preferred embodiment, the L-shaped indented surface 9 comprises a first vertical surface 91 located on the first section 221, a horizontal surface 92 located on the top surface of the second section 222, and a second vertical surface 93 located on the second section 222, wherein the first vertical surface 91 is vertical, the horizontal surface 92 is horizontal, and the second vertical surface 93 is gradually enlarged from top to bottom. The structure of the L-shaped indented surface 9 is convenient for demoulding, and is safe and labor-saving.
Specifically, as shown in fig. 7, the second vertical surface 93 has an inclination angle b of 5 to 85 ° with respect to the vertical direction. The inclined structure of the second vertical surface 93 can meet the requirements of the production process and is convenient for demoulding. Meanwhile, the method has the pattern decoration and beautification effects required by component design.
The first bolt 4 and the second bolt 7 are both conventionally used bolts.
The inner core column 21 and the outer die-wrapping layer 22 are integrally formed, and no gap exists in a joint surface.
In the forming die of the prefabricated hollow concrete member, the module 2 accords with a formula I,
the formula I is as follows: w is more than or equal to uXS;
wherein W is the weight of the inner leg 21, kgf; s is the contact area of the inner core column 21 and the outer die-wrapping layer 22 (namely the side surface of the inner core column 21) in cm2(ii) a u is a coefficient and has a value of 1.5 to 3.
The u is related to the shape of the contact surface between the inner core column 21 and the outer die-wrapping layer 22, and when the S shape is from simple to complex, u is gradually increased from 1.5 to 3.
The weight W (kgf) of the inner core column 21 is not less than S (cm)2) In actual production, the combination force of the extrusion action of the external force and the shape error of the two components is larger than that of the combination force of the two components only considering that the complete vacuum adsorption force u is 1, so the value of u in actual work is 1.5-3.
Specifically, the value of u is in a positive linear relationship with an inclination angle a of the side surface of the inner core column 21 (i.e., the contact surface S between the inner core column 21 and the outer die-coating layer 22) with respect to the vertical direction, that is, the value of u gradually increases as a increases.
Since the side of the inner leg 21 is inclined at an angle a of 5-85 deg. to the vertical. When the value of a is 5 °, the value of u is 1.5; when the value of a is 85 °, the value of u is 3.
Above-mentioned formula I can make the module setting more reasonable, avoids production safety. The layout of the forming die is more reasonable, and the produced concrete member is safe and beautiful.
In the forming mould of the prefabricated hollow concrete member, in the modules 2 in the same row, the spacing distances between the adjacent modules 2 are equal; in the modules 2 of adjacent rows, the spacing distance between the adjacent modules 2 of different rows is equal. The layout of the forming die is regularly distributed.
The following describes a specific use process of a forming mold for prefabricating a hollow concrete member according to the present invention with reference to fig. 1 to 7.
The size of a concrete member required by the subway No. 17 line eastern green boat station is 3885mm in width, 9640mm in length and 300mm in thickness, and the concrete member belongs to an oversized hollowed-out concrete member. Get a plurality of modules 2 and arrange and form the shaping structure, make precast concrete fill cavity 3 accord with the component shape of required preparation, module 2 is equipped with interior stem 21 from interior to exterior in proper order, wrap up in mould layer 22 outward, the material of interior stem 21 is steel, the material of wrapping up in mould layer 22 outward is polyurethane, both contact surfaces take the inclination to combine, the lateral wall of interior stem 21 is 5 for vertical direction's inclination an, wrap up in mould layer 22 outward the second vertical plane 93 and be 5 for vertical direction's inclination b, interior stem 21 and the outer integrated into one piece that wraps up in mould layer 22, form the mould. In the mold, the stress of the module 2 is W ≧ uXS, u is 1.5. And (3) pouring concrete in the precast concrete pouring cavity 3 between the adjacent modules 2, and then curing and demolding to obtain the required oversized precast hollow concrete component.
The mould can construct the oversized hollow-out component, all surfaces of the component are decorative effect surfaces, the requirement on surface quality is high, the defects of redundant mould lines and the like are avoided, demoulding is convenient, and the component is not fractured.
In conclusion, the forming mold for the precast concrete member provided by the utility model can solve the problems that the existing mold for preparing the oversized hollowed concrete member is extremely difficult to demould or break due to the conditions of complex rib arrangement, non-prestress and the like formed by the curved hollowed shape of the member, and the prepared concrete member has high dimensional precision and low manufacturing cost. Therefore, the utility model effectively overcomes various defects in the prior art and has high industrial utilization value.
The foregoing embodiments are merely illustrative of the principles and utilities of the present invention and are not intended to limit the utility model. Any person skilled in the art can modify or change the above-mentioned embodiments without departing from the spirit and scope of the present invention. Accordingly, it is intended that all equivalent modifications or changes which can be made by those skilled in the art without departing from the spirit and technical spirit of the present invention be covered by the claims of the present invention.
Claims (10)
1. The utility model provides a forming die of prefabricated fretwork concrete member, its characterized in that, including work platform (1) and the shaping structure that is located work platform (1), the shaping structure includes a plurality of modules (2), module (2) are including interior stem (21), the side parcel of interior stem (21) has outer parcel mould layer (22), and is adjacent keep looks interval in order to form precast concrete between module (2) and pour chamber (3).
2. The forming die for the prefabricated hollow concrete member according to the claim 1, characterized in that the working platform (1) is connected with the inner core column (21) through a first bolt (4); the top of the forming structure is provided with a limiting template (6), and the limiting template (6) is connected with the inner core column (21) through at least one second bolt (7).
3. The forming die for the prefabricated hollow concrete component as claimed in claim 2, wherein the inner core column (21) is hollow, and the first bolt (4) sequentially penetrates through the bottom surfaces of the working platform (1) and the inner core column (21) from bottom to top; and the second bolt (7) sequentially penetrates through the top surfaces of the limiting template (6) and the inner core column (21) from top to bottom.
4. The forming die for prefabricated hollow concrete members as claimed in claim 1, wherein the periphery of the forming structure is provided with a side template (5).
5. The forming die for prefabricated hollow concrete members as claimed in claim 1, wherein the shape of each module (2) is matched with the shape of each hollow to be formed.
6. The forming die for the prefabricated hollow concrete component as claimed in claim 1, wherein a plurality of pressure reducing air holes (8) are formed in the side wall of the inner core column (21); the angle of inclination a of the inner core column (21) relative to the vertical is 5-85 deg.
7. The forming mold for the prefabricated hollow concrete member as claimed in claim 1, wherein the outer mold wrapping layer (22) is sequentially provided with a first section (221) and a second section (222) from top to bottom, and a far inner pillar side of the first section (221) is inwardly indented relative to a far inner pillar side of the second section (222) to form an L-shaped indented surface (9).
8. The forming die for prefabricated hollow concrete members as claimed in claim 7, wherein the L-shaped indented surface (9) comprises a first vertical surface (91) located in the first section (221), a horizontal surface (92) located on the top surface of the second section (222), and a second vertical surface (93) located in the second section (222), the first vertical surface (91) is kept vertical, the horizontal surface (92) is kept horizontal, and the second vertical surface (93) is gradually enlarged from top to bottom.
9. The prefabricated hollow concrete member forming die as claimed in claim 8, wherein the second vertical surface (93) is inclined at an angle b of 5-85 ° with respect to the vertical direction.
10. The forming die for prefabricated hollow concrete members as claimed in claim 1, wherein, in the modules (2) in the same row, the adjacent modules (2) are equally spaced; the modules (2) in adjacent rows have equal spacing distances between the modules (2) in different rows.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120590254.9U CN216543859U (en) | 2021-03-23 | 2021-03-23 | Forming die of prefabricated fretwork concrete member |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120590254.9U CN216543859U (en) | 2021-03-23 | 2021-03-23 | Forming die of prefabricated fretwork concrete member |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216543859U true CN216543859U (en) | 2022-05-17 |
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ID=81536765
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120590254.9U Active CN216543859U (en) | 2021-03-23 | 2021-03-23 | Forming die of prefabricated fretwork concrete member |
Country Status (1)
| Country | Link |
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| CN (1) | CN216543859U (en) |
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2021
- 2021-03-23 CN CN202120590254.9U patent/CN216543859U/en active Active
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