CN216528427U

CN216528427U - Transformer winding rubber coating equipment

Info

Publication number: CN216528427U
Application number: CN202122391126.4U
Authority: CN
Inventors: 王凌伟; 李申克
Original assignee: Dongguan Sanshi Automation Equipment Co ltd
Current assignee: Dongguan Sanshi Automation Equipment Co ltd
Priority date: 2021-09-30
Filing date: 2021-09-30
Publication date: 2022-05-13
Anticipated expiration: 2031-09-30

Abstract

The utility model discloses a winding and rubber-coating device for a transformer, which comprises a processing table, supporting plates, a driving motor, a rotating shaft, driven pulleys, a bearing plate and a driving pulley, wherein the two sides of the bottom of the processing table are fixedly connected with the supporting plates, the top of the processing table is connected with the rotating shaft in an equidistance manner through bearings in a rotating manner, the bottom end of the rotating shaft is fixedly sleeved with the driven pulleys, the top of the processing table is fixedly provided with the driving motor, the output end of the driving motor is fixedly sleeved with the driving pulley, and the outer sides of the driven pulleys and the driving pulley are connected through belt transmission. The processing of the transformer is convenient.

Description

Transformer winding rubber coating equipment

Technical Field

The utility model relates to the technical field of transformer production and processing, in particular to transformer winding and rubber coating equipment.

Background

A Transformer (Transformer) is a device that changes an alternating-current voltage by using the principle of electromagnetic induction, and main components are a primary coil, a secondary coil, and an iron core (magnetic core). The main functions are as follows: the transformer has the specific function that the voltage can be changed in a certain proportion by adjusting the number of turns wound by the copper wire coil, so that the voltage is increased or reduced to a value suitable for the application of the transformer.

In the production and processing of carrying out the transformer, the copper wire will be even winding in the outside of iron core, the interval of copper wire, the power of transformer is directly influenced to the number of turns, so not only will keep the copper wire even when winding, still need to keep the regularity of copper wire, the copper wire that twines is still need the outside to wrap up one deck sticky tape to anti-oxidation is insulating, has brought the inconvenience with man-hour, for this reason, we propose a transformer wire winding rubber coating equipment.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide transformer winding and rubber coating equipment to solve the problems in the background technology.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a transformer wire winding rubber coating equipment, includes processing platform, backup pad, driving motor, pivot, driven pulleys, accepts board and driving pulley, the equal fixedly connected with backup pad in processing platform bottom both sides, processing top equidistance is rotated through the bearing and is connected with the pivot, the pivot bottom all cup joints and is fixed with driven pulleys, processing platform top fixed mounting has driving motor, driving motor's output cup joints and is fixed with driving pulley, all connect through belt transmission in the driven pulleys and the driving pulley outside, the pivot outside all cup joints and is fixed with and accepts the board, winding mechanism is installed at processing platform top.

Preferably, wire winding mechanism includes servo motor, threaded rod, connecting plate, driving pulley, transmission shaft, driving pulley and slide bar, processing bench top one side fixed mounting has servo motor, servo motor's output cup joints and is fixed with driving pulley, processing bench top equidistance is equipped with the connecting plate, the inside equal threaded connection of connecting plate has the threaded rod, the inside equal slip of connecting plate is pegged graft and is had the slide bar, the slide bar bottom all with processing bench fixed connection, processing bench bottom equidistance is rotated through the bearing and is connected with the transmission shaft, the transmission shaft top all with the threaded rod fixed connection that corresponds, the transmission shaft outside all cup joints and is fixed with driving pulley, driving pulley and the driving pulley outside all wear to be connected through the belt.

Preferably, the top of the processing table is fixedly connected with guide rods at equal intervals.

Preferably, processing bench top equidistance fixedly connected with gag lever post, the gag lever post outside all cup joints and is fixed with the baffle.

Preferably, the top ends of the rotating shafts are fixedly connected with the inserting blocks.

Preferably, the machining table top is fixedly connected with a guide rail, a linear motor is slidably connected to the outer side of the guide rail, a fixed block is fixedly connected to the top of the linear motor, and a blade is fixedly connected to the top of the fixed block.

Preferably, the tops of the connecting plates are symmetrically and fixedly connected with rotating rods, and the outer sides of the rotating rods are rotatably connected with rotating wheels through bearings.

Preferably, one side of the top of the connecting plate is fixedly connected with a loop bar, and the top end of the loop bar is in threaded connection with a threaded cylinder.

Compared with the prior art, the utility model has the beneficial effects that:

1. according to the utility model, through the winding mechanism, the copper wires can be more regular and orderly when being wound, and are uniformly wound on the outer side of the transformer iron core, so that the simultaneous winding processing of a plurality of transformers is facilitated, the processing speed is increased, and the transformers are more convenient to process.

2. The transformer winding copper wire is convenient to encapsulate, so that the transformer is more convenient and quicker in processing and production, the processing of the transformer is convenient, and the processing efficiency is improved.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a bottom view of the processing table of the present invention;

FIG. 3 is a schematic view of a rotating shaft structure according to the present invention;

FIG. 4 is a schematic diagram of a plug block according to the present invention;

FIG. 5 is a schematic view of a connection plate according to the present invention;

FIG. 6 is a schematic view of the top structure of the processing station of the present invention.

In the figure: 1. a processing table; 2. a support plate; 3. a drive motor; 4. a rotating shaft; 5. a driven pulley; 6. a bearing plate; 7. a driving pulley; 8. a winding mechanism; 9. a guide bar; 10. a limiting rod; 11. a partition plate; 12. an insertion block; 13. a guide rail; 14. a linear motor; 15. a fixed block; 16. a blade; 81. a servo motor; 82. a threaded rod; 83. a connecting plate; 84. a drive pulley; 85. a drive shaft; 86. a drive pulley; 87. a rotating rod; 88. a rotating wheel; 89. a slide bar; 810. a loop bar; 811. a threaded barrel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 2, the winding and encapsulating equipment for the transformer in the figure comprises a processing table 1, supporting plates 2, a driving motor 3, a rotating shaft 4, a driven pulley 5, an adapting plate 6 and a driving pulley 7, wherein the supporting plates 2 are fixedly connected to two sides of the bottom of the processing table 1, the rotating shaft 4 is rotatably connected to the top of the processing table at equal intervals through bearings, the driven pulley 5 is fixedly sleeved at the bottom end of the rotating shaft 4, the driving motor 3 is fixedly mounted at the top of the processing table 1, the driving pulley 7 is fixedly sleeved at the output end of the driving motor 3, the outer sides of the driven pulley 5 and the driving pulley 7 are connected through a belt in a transmission manner, the adapting plate 6 is fixedly sleeved at the outer side of the rotating shaft 4, and a winding mechanism 8 is mounted at the top of the processing table 1.

The iron core with the transformer overlaps in the 4 outsides of pivot, and under driving motor 3's drive, driving pulley 7 drives driven pulley 5 and rotates, lets the transformer in the 4 outsides of pivot rotate and twines the copper wire, and when rotating, through winding mechanism 8, the copper wire can be more regular neat when the winding, and even winding is in transformer core's the outside, has made things convenient for the processing of wire winding when a plurality of transformers, promotes process velocity, and it is more convenient when adding man-hour to let the transformer.

Referring to fig. 2 and 5, the winding mechanism 8 includes a servo motor 81, a threaded rod 82, a connecting plate 83, a driving pulley 84, a driving shaft 85, a driving pulley 86 and a sliding rod 89, a servo motor 81 is fixedly arranged on one side of the top of the processing table 1, a driving belt wheel 86 is fixedly sleeved at the output end of the servo motor 81, connecting plates 83 are equidistantly arranged above the processing table 1, threaded rods 82 are connected in the connecting plates 83 in a threaded manner, the connecting plates 83 are all inserted with sliding rods 89 in a sliding way, the bottom ends of the sliding rods 89 are all fixedly connected with the processing table 1, the bottom of the processing table 1 is connected with a transmission shaft 85 in an equidistance way through a bearing, the top ends of the transmission shafts 85 are fixedly connected with corresponding threaded rods 82, the transmission shaft 85 is fixedly sleeved with a transmission belt wheel 84, and the transmission belt wheel 84 and the driving belt wheel 86 are connected through a belt.

When carrying out the wire winding, runner 88 winding in transformer core's outside can be walked around to the copper line on loop bar 810, and when servo motor 81 rotated, driving pulley 86 drove driving pulley 84 and rotates, let transmission shaft 85 drive threaded rod 82 rotate to make the horizontal rebound of connecting plate 83, thereby drive the copper line, let the winding that copper line on the pivoted transformer core can be even.

Referring to fig. 1 and 6, the top of the processing table 1 is fixedly connected with guide rods 9 at equal intervals to guide the rubberized fabric and prevent the rubberized fabric from deviating.

Referring to fig. 1 and 6, the top of the processing table 1 is fixedly connected with limiting rods 10 at equal intervals, and the outer sides of the limiting rods 10 are fixedly sleeved with partition plates 11, so that adhesive tapes can be conveniently placed on the partition plates.

Referring to fig. 3 and 4, the top end of the rotating shaft 4 is fixedly connected with an inserting block 12, so that a transformer can be conveniently sleeved on the rotating shaft 4, and the rotating shaft 4 drives the transformer to rotate.

Referring to fig. 6, a guide rail 13 is fixedly connected to the top of the processing table 1, a linear motor 14 is slidably connected to the outer side of the guide rail 13, a fixed block 15 is fixedly connected to the top of the linear motor 14, and a blade 16 is fixedly connected to the top of the fixed block 15, so that the adhesive tape can be conveniently cut.

Referring to fig. 5, rotating rods 87 are symmetrically and fixedly connected to the top of the connecting plate 83, and rotating wheels 88 are rotatably connected to the outer sides of the rotating rods 87 through bearings, so that the copper coil bypasses the rotating wheels 88 to the iron core, thereby preventing the copper wire from tilting.

Referring to fig. 5, a sleeve rod 810 is fixedly connected to one side of the top of the connecting plate 83, and a threaded cylinder 811 is connected to the top end of the sleeve rod 810 through a thread, so that the threaded cylinder 811 can be conveniently unscrewed and a copper coil can be conveniently sleeved on the sleeve rod 810.

The working principle is as follows: when winding, the copper wire on the loop bar 810 can wind around the rotating wheel 88 and wind around the outside of the transformer core, when the servo motor 81 rotates, the driving belt wheel 86 drives the driving belt wheel 84 to rotate, the transmission shaft 85 drives the threaded rod 82 to rotate, thereby the connecting plate 83 moves horizontally upwards to drive the copper wire, the copper wire on the rotating transformer core can wind evenly, the transformer of the wound copper wire, the adhesive tape on the limiting rod 10 winds around the guide rod 9 and is pasted on the core, when the rotating shaft 4 rotates, the copper wire is wound around the outside of the copper wire, after winding, the adhesive tape is cut by the blade 16 under the driving of the linear motor 14, the transformer can be taken down for replacing, reprocessing, the core of the transformer is sleeved outside the rotating shaft 4, under the driving of the driving motor 3, the driving belt wheel 7 drives the driven belt wheel 5 to rotate, the transformer outside the rotating shaft 4 rotates to wind the copper wire, when rotating, through winding mechanism 8, the copper line can be more regular neat when the winding, and even winding has made things convenient for the processing of wire winding when a plurality of transformers in the outside of transformer core, promotes process velocity, lets the transformer more convenient man-hour.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a transformer wire winding rubber coating equipment, includes processing platform (1), backup pad (2), driving motor (3), pivot (4), driven pulleys (5), accepts board (6) and driving pulley (7), the equal fixedly connected with backup pad (2) in processing platform (1) bottom both sides, processing top equidistance is rotated through the bearing and is connected with pivot (4), pivot (4) bottom all cup joints and is fixed with driven pulleys (5), processing platform (1) top fixed mounting has driving motor (3), the output of driving motor (3) cup joints and is fixed with driving pulley (7), driven pulleys (5) and driving pulley (7) outside all are connected through belt drive, pivot (4) outside all cup joints and is fixed with and accepts board (6), its characterized in that: and a winding mechanism (8) is installed at the top of the processing table (1).

2. The transformer winding encapsulation device according to claim 1, wherein: the winding mechanism (8) comprises a servo motor (81), a threaded rod (82), a connecting plate (83), a transmission belt wheel (84), a transmission shaft (85), a driving belt wheel (86) and a sliding rod (89), wherein the servo motor (81) is fixedly installed on one side of the top of the processing table (1), the driving belt wheel (86) is fixedly sleeved at the output end of the servo motor (81), the connecting plate (83) is arranged on the upper portion of the processing table (1) in an equal distance mode, the threaded rod (82) is connected to the inner portion of the connecting plate (83) in a threaded mode, the sliding rod (89) is connected to the inner portion of the connecting plate (83) in a sliding mode, the bottom end of the sliding rod (89) is fixedly connected with the processing table (1), the transmission shaft (85) is rotatably connected to the bottom of the processing table (1) in an equal distance mode through a bearing, the top end of the transmission shaft (85) is fixedly connected with the corresponding threaded rod (82), and the transmission belt wheel (84) is fixedly sleeved on the outer side of the transmission shaft (85), the outer sides of the transmission belt wheel (84) and the driving belt wheel (86) are connected through a belt in a penetrating mode.

3. The transformer winding encapsulation device according to claim 1, wherein: the top of the processing table (1) is fixedly connected with guide rods (9) at equal intervals.

4. The winding and encapsulating equipment for the transformer according to claim 1, wherein: processing platform (1) top equidistance fixedly connected with gag lever post (10), gag lever post (10) outside all cup joints and is fixed with baffle (11).

5. The winding and encapsulating equipment for the transformer according to claim 1, wherein: the top end of the rotating shaft (4) is fixedly connected with an inserting block (12).

6. The transformer winding encapsulation device according to claim 1, wherein: processing platform (1) top fixedly connected with guided way (13), guided way (13) outside sliding connection has linear motor (14), linear motor (14) top fixedly connected with fixed block (15), fixed block (15) top fixedly connected with blade (16).

7. The transformer winding encapsulation device according to claim 2, wherein: the top of the connecting plate (83) is symmetrically and fixedly connected with a rotating rod (87), and the outer side of the rotating rod (87) is rotatably connected with a rotating wheel (88) through a bearing.

8. The transformer winding encapsulation device according to claim 2, wherein: the connecting plate is characterized in that one side of the top of the connecting plate (83) is fixedly connected with a sleeve rod (810), and the top end of the sleeve rod (810) is in threaded connection with a threaded cylinder (811).