CN216485469U - Process performance detection device for inductor preparation - Google Patents
Process performance detection device for inductor preparation Download PDFInfo
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- CN216485469U CN216485469U CN202123006725.6U CN202123006725U CN216485469U CN 216485469 U CN216485469 U CN 216485469U CN 202123006725 U CN202123006725 U CN 202123006725U CN 216485469 U CN216485469 U CN 216485469U
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Abstract
The utility model discloses a process performance detection device for inductor preparation, including carrying subassembly and control cabinet, the upper portion of carrying subassembly is installed and is detected the drive assembly, it has three along X, Y and the linear degree of freedom that the Z axle was arranged by the high pair to detect the drive assembly, the linear degree of freedom is driven by the revolute pair; the detection driving assembly further comprises a distance measuring sensor and an electromagnetic sensor, wherein the distance measuring sensor corresponds to the three linear degrees of freedom arranged along the X, Y and Z axes respectively; the utility model discloses a detect the mechanical linkage between the drive assembly and mutually support, can carry out the dynamic electromagnetic field to arbitrary angle, the position of inductor and detect at the in-process of in-service use, rely on the electromagnetic field characteristic cooperation that the cutting magnetic induction line of inductor brought to detect its different positions, whether the coil winding of current inductor is compound actual technological standard of reverse conversion, effectively satisfy the demand of actual detection and technological control.
Description
Technical Field
The utility model relates to an inductor preparation technical field, in particular to technological property detection device is used in inductor preparation.
Background
An Inductor (Inductor) is a component that converts electrical energy into magnetic energy for storage. The inductor is similar in structure to a transformer, but has only one winding. The inductor has an inductance that only impedes the change in current. If the inductor is in a state where no current is passing, it will try to block the current from flowing through it when the circuit is on; if the inductor is in a current passing state, the inductor will try to keep the current unchanged when the circuit is opened. Inductors are also called chokes, reactors and dynamic reactors;
the technological performance of the inductor mainly depends on the coil, and in the actual production process, the inductor is inevitably influenced by the inevitable force from technological tolerance, production errors and the like, so that the winding effect of the coil cannot be matched with the theoretical index, wherein if the winding area of the coil is larger or two or more groups of coils are closely wound, the inductance is larger, and under the condition that the iron core is not changed, the technological error increases the internal resistance; under the condition that a winding is not changed, the magnetic eddy current transformer has less magnetic eddy currents, can pass through higher frequency but occupies a large space, is long in magnetic circuit, is easy to cause power influence and generate a large amount of heat energy on an inductor, can cause service life aging to practical application occasions, and has certain potential safety hazard.
Therefore, a process performance detection device for preparing the inductor is provided.
SUMMERY OF THE UTILITY MODEL
In view of this, embodiments of the present invention are intended to provide a device for detecting process performance for inductor preparation, so as to solve or alleviate the technical problems in the prior art, and to provide at least one useful choice;
the embodiment of the utility model provides a technical scheme is so realized: the technical performance detection device for the inductor preparation comprises a carrying assembly and a control console, wherein a detection driving assembly is mounted at the upper part of the carrying assembly, three linear degrees of freedom consisting of high pairs and arranged along X, Y and Z axes exist in the detection driving assembly, and the linear degrees of freedom are driven by a rotating pair;
the detection driving assembly further comprises a distance measuring sensor and an electromagnetic sensor, the distance measuring sensor corresponds to the three linear degrees of freedom arranged along X, Y and the Z axis respectively, and the linear degrees of freedom arranged along the Z axis are connected with the electromagnetic sensor through a sliding frame in a matching mode.
As further preferable in the present technical solution: the carrying assembly further comprises a first servo electric cylinder, a tripod, a servo motor, a second servo electric cylinder and a baffle;
the cylinder body of the first servo electric cylinder and one end of the tripod are hinged to the outer surface of the carrying assembly body, and the piston rod of the first servo electric cylinder is hinged to the other end of the tripod;
the outer surface of the servo motor is arranged on the outer surface of the carrying assembly body, an output shaft of the servo motor is fixedly connected with a cylinder body of the second servo electric cylinder, and a piston rod of the second servo electric cylinder is fixedly connected with the outer surface of the baffle.
As further preferable in the present technical solution: the detection driving assembly comprises three frames, a stepping motor and a ball screw;
the outer surface of the stepping motor is fixedly connected to the outer surface of the rack, an output shaft of the stepping motor is fixedly connected with a threaded rod of a ball screw, the ball screw is the high pair of the detection driving assembly, and the stepping motor is the rotating pair of the detection driving assembly;
three components consisting of the frame, the stepping motor and the ball screw are arranged along X, Y and Z axes and are connected to the frames of the other components through respective moving nuts of the ball screw, and the moving nuts of the ball screw of the components arranged along the Y axis are fixedly connected with the outer surface of the sliding frame.
As further preferable in the present technical solution: the distance measuring sensors are respectively arranged on the outer surface of the rack, and the central axis is parallel to the extension line of the rack.
As further preferable in the present technical solution: the three parts composed of the frame, the stepping motor and the ball screw are mutually connected in a sliding way through a sliding table assembly, and the sliding table assembly is respectively matched with the frame of the detection driving assembly and the sliding frame.
As further preferable in the present technical solution: the sliding table assembly comprises a sliding block and a sliding rail which are connected in a sliding mode.
Compared with the prior art, the beneficial effects of the utility model are that:
the utility model discloses a mechanical linkage between the detection drive assembly and mutually support, can carry out the dynamic electromagnetic field detection to arbitrary angle, the position of inductor in the in-service use process, rely on the electromagnetic field characteristic cooperation that the cutting magnetic induction line of inductor brought to detect its different positions, reverse conversion works out whether the coil winding of current inductor compounds actual technological standard, effectively satisfy the demand of actual detection and technological control;
the utility model can detect the specific distance traveled by the step angle drive matching distance measuring sensor when detecting different positions of the inductor in the actual use process through the mechanical linkage and mutual matching between the measuring and driving components, and judge the specific position of the inductor with process defects so as to help the worker to repair the inductor;
three, the utility model discloses can directly incorporate into current inductor production line body, as the detection process can the current production operation of self-adaptation, effectively satisfy actual economic nature demand.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings needed to be used in the embodiments or technical descriptions will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic view of a perspective three-dimensional structure of the present invention;
fig. 2 is a schematic view of another perspective three-dimensional structure of the present invention;
fig. 3 is a schematic perspective view of the carrying assembly and the detection driving assembly of the present invention;
fig. 4 is a schematic perspective view of the detection driving assembly of the present invention;
fig. 5 is a schematic view of the a-zone enlarged view angle three-dimensional structure of fig. 4 of the present invention.
Reference numerals: 1. a carrier assembly; 101. a first servo electric cylinder; 102. a tripod; 103. a servo motor; 104. a second servo electric cylinder; 105. a baffle plate; 2. detecting a driving component; 201. a frame; 202. a stepping motor; 203. a ball screw; 204. a ranging sensor; 205. an electromagnetic sensor; 206. a carriage; 3. a slipway assembly; 4. a console.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
It should be noted that the terms "first", "second", "symmetrical", "array", and the like are used for descriptive and positional purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first," "symmetrical," etc., may explicitly or implicitly include one or more of that feature; similarly, where a feature is not limited in number to "two," "three," etc., it is noted that the feature likewise explicitly or implicitly includes one or more feature numbers;
in the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly; for example, the connection can be fixed, detachable or integrated; the connection may be mechanical, direct, welded, indirect via an intermediate medium, communication between two elements, or interaction between two elements. The specific meaning of the above terms in the present invention can be understood by those skilled in the art from the description of the drawings and the specific description.
Examples
Referring to fig. 1-5, the present invention provides a technical solution: a process performance detection device for inductor preparation comprises a carrying assembly 1 and a control console 4, wherein the carrying assembly 1 is used for carrying an inductor (area B in figures 1-2) produced by a front process, a detection driving assembly 2 is mounted at the upper part of the carrying assembly 1, the detection driving assembly 2 has three linear freedom degrees which are arranged along X, Y and Z axis and are composed of high pairs, and the linear freedom degrees are driven by rotating pairs;
the detection drive assembly 2 further comprises a distance measuring sensor 204 and an electromagnetic sensor 205, the distance measuring sensor 204 corresponding to three linear degrees of freedom arranged along X, Y and the Z-axis respectively, the linear degrees of freedom arranged along the Z-axis being coupled with the electromagnetic sensor 205 by a carriage 206.
In this embodiment, please refer to fig. 3: the carrying assembly 1 further comprises a first servo electric cylinder 101, a tripod 102, a servo motor 103, a second servo electric cylinder 104 and a baffle 105;
the cylinder body of the first servo electric cylinder 101 and one end of the tripod 102 are both hinged to the outer surface (area C in the figure) of the carrying assembly 1 body, and the piston rod of the first servo electric cylinder 101 is hinged to the other end of the tripod 102;
the carrier assembly 1 body (in the figure, the area C) comprises a roller for driving the carrier, a motor and a support frame body;
the outer surface of the servo motor 103 is arranged on the outer surface of the carrying assembly 1 body, the output shaft of the servo motor 103 is fixedly connected with the cylinder body of the second servo electric cylinder 104, and the piston rod of the second servo electric cylinder 104 is fixedly connected with the outer surface of the baffle 105;
the carrier assembly 1 can brake the inductor carried by the front part to cooperate with the detection drive assembly 2 to detect it;
the servo motor 103 drives the second servo electric cylinder 104 to adjust the angle, the rear part of the inductor is braked by matching with the baffle 105, and meanwhile, the piston rod stroke of the first servo electric cylinder 101 drives the tripod 102 to be hinged and inclined by matching with the driving tripod, so that the front part of the inductor is braked.
In this embodiment, please refer to fig. 4 to 5: the detection driving assembly 2 comprises three frames 201, a stepping motor 202 and a ball screw 203;
the outer surface of the stepping motor 202 is fixedly connected to the outer surface of the frame 201, the output shaft of the stepping motor 202 is fixedly connected with the threaded rod of the ball screw 203, the ball screw 203 is a high pair of the detection driving assembly 2, and the stepping motor 202 is a rotating pair of the detection driving assembly 2;
three components consisting of the frame 201, the stepping motor 202 and the ball screw 203 are arranged along X, Y and Z axis and are connected to the frame 201 of the rest components through respective moving nuts of the ball screw 203, and the moving nuts of the ball screw 203 of the components arranged along the Y axis are fixedly connected with the outer surface of the carriage 206;
the stepping motor 202 drives the threaded rod of the ball screw 203 to rotate, the ball screw 203 converts the torque into linear freedom degree to move the nut, and the rest of the frames 201 in different axial directions are driven to be driven, so that a complete motion chain system is realized;
wherein the moving nut of the ball screw 203 in the Y-axis direction engages with the carriage 206 and thus directly engages with the electromagnetic sensor 205, while the remaining ball screws 203 are responsible for indirectly controlling the X-and Z-axis linear position adjustment of the electromagnetic sensor 205.
In this embodiment, please refer to fig. 4 to 5: the distance measuring sensors 204 are respectively arranged on the outer surface of the frame 201, and the central axis is parallel to the extension line of the frame 201;
when the inductor is detected at different positions in the actual use process, the detection driving assembly 2 converts the number of the rotation turns and the thread pitch of the ball screw 203 according to the driving number of the step angle of the stepping motor 202, performs signal interaction with the console 4, calculates the space position of the current electromagnetic sensor 205, detects and accurately positions the specific distance traveled by the distance measuring sensor 204, judges the specific position of the process defect of the inductor according to the specific distance, and helps a worker to repair the inductor.
In this embodiment, please refer to fig. 4 to 5: three components consisting of a frame 201, a stepping motor 202 and a ball screw 203 are mutually connected in a sliding way through a sliding table assembly 3, and the sliding table assembly 3 is respectively matched with the frame 201 and a sliding frame 206 of the detection driving assembly 2;
the slip table assembly 3 is used to optimize the operating conditions between the mechanisms.
In this embodiment, please refer to fig. 4 to 5: the sliding table assembly 3 comprises a sliding block and a sliding rail which are connected with each other in a sliding manner.
In this embodiment, specifically: the whole electrical components of the device are powered by mains supply.
In this embodiment, specifically: the whole electrical components of the device are controlled by a control console 4.
Working principle or structural principle: the carrying assembly 1 is responsible for carrying the inductor (area B in fig. 1-2) produced by the front process, and the carrying assembly 1 can brake the inductor carried by the front process to cooperate with the detection driving assembly 2 to detect the inductor;
the servo motor 103 drives the second servo electric cylinder 104 to perform angle adjustment, the rear part of the inductor is braked by matching with the baffle 105, and meanwhile, the piston rod stroke of the first servo electric cylinder 101 is matched with the driving tripod 102 to hinge and incline, so that the front part of the inductor is braked;
the worker switches on the power supply of the braked inductor and the detection is carried out by the detection driving assembly 2;
in the detection driving assembly 2, the stepping motor 202 drives the threaded rod of the ball screw 203 to rotate, the ball screw 203 converts the torque into linear freedom degree to move the nut, and drives other frames 201 in different axial directions to realize a complete motion chain system;
wherein the moving nut of the ball screw 203 in the Y-axis direction engages with the carriage 206 and thus directly engages with the electromagnetic sensor 205, and the remaining ball screws 203 take charge of indirectly controlling the X-and Z-axis linear position adjustment of the electromagnetic sensor 205;
in summary, the electromagnetic sensor 205 is driven at any spatial position along the inductor, dynamic electromagnetic field detection is performed for any angle and position of the inductor, different positions of the inductor are detected by matching electromagnetic field characteristics brought by cutting magnetic induction lines of the inductor, and whether the current coil winding of the inductor is combined with an actual process standard or not is reversely converted;
when the inductor is detected at different positions in the actual use process, the detection driving assembly 2 converts the number of the rotation turns and the thread pitch of the ball screw 203 according to the driving number of the step angle of the stepping motor 202, performs signal interaction with the console 4, calculates the space position of the current electromagnetic sensor 205, detects and accurately positions the specific distance traveled by the distance measuring sensor 204, judges the specific position of the process defect of the inductor according to the specific distance, and helps a worker to repair the inductor.
The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily think of various changes or substitutions within the technical scope of the present invention, which should be covered by the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims (6)
1. The utility model provides an inductor is preparation uses technology performance detection device, includes delivery subassembly (1) and control cabinet (4), its characterized in that: the upper part of the carrying assembly (1) is provided with a detection driving assembly (2), and the detection driving assembly (2) has three linear degrees of freedom consisting of high pairs and arranged along X, Y and Z axes, and the linear degrees of freedom are driven by a rotating pair;
the detection driving assembly (2) further comprises a distance measurement sensor (204) and an electromagnetic sensor (205), wherein the distance measurement sensor (204) corresponds to three linear degrees of freedom arranged along X, Y and Z axes respectively, and the linear degrees of freedom arranged along the Z axis are connected with the electromagnetic sensor (205) through a sliding frame (206) in a matching mode.
2. The process performance detection apparatus for inductor preparation of claim 1, wherein: the carrying assembly (1) further comprises a first servo electric cylinder (101), a tripod (102), a servo motor (103), a second servo electric cylinder (104) and a baffle (105);
the cylinder body of the first servo electric cylinder (101) and one end of the tripod (102) are hinged to the outer surface of the carrying assembly (1) body, and the piston rod of the first servo electric cylinder (101) is hinged to the other end of the tripod (102);
the outer surface of the servo motor (103) is arranged on the outer surface of the carrying assembly (1) body, the output shaft of the servo motor (103) is fixedly connected with the cylinder body of the second servo electric cylinder (104), and the piston rod of the second servo electric cylinder (104) is fixedly connected with the outer surface of the baffle (105).
3. The process performance detection device for preparing the inductor according to claim 1 or 2, wherein: the detection driving assembly (2) comprises three frames (201), a stepping motor (202) and a ball screw (203);
the outer surface of the stepping motor (202) is fixedly connected to the outer surface of the rack (201), the output shaft of the stepping motor (202) is fixedly connected with the threaded rod of the ball screw (203), the ball screw (203) is the high pair of the detection driving assembly (2), and the stepping motor (202) is the rotating pair of the detection driving assembly (2);
three components consisting of the frame (201), the stepping motor (202) and the ball screw (203) are arranged along X, Y and Z axes and are connected to the frames (201) of the rest of the components through respective moving nuts of the ball screw (203), and the moving nuts of the ball screw (203) of the components arranged along the Y axis are fixedly connected with the outer surface of the sliding frame (206).
4. The process performance detection apparatus for inductor preparation of claim 3, wherein: the distance measuring sensors (204) are respectively installed on the outer surface of the rack (201), and the central axis is parallel to the extension line of the rack (201).
5. The process performance detection apparatus for inductor preparation of claim 3, wherein: the three components consisting of the frame (201), the stepping motor (202) and the ball screw (203) are mutually connected in a sliding way through a sliding table assembly (3), and the sliding table assembly (3) is respectively matched with the frame (201) and the sliding frame (206) of the detection driving assembly (2).
6. The inductor preparation process performance detection device of claim 5, wherein: the sliding table assembly (3) comprises a sliding block and a sliding rail which are connected in a sliding mode.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123006725.6U CN216485469U (en) | 2021-12-02 | 2021-12-02 | Process performance detection device for inductor preparation |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123006725.6U CN216485469U (en) | 2021-12-02 | 2021-12-02 | Process performance detection device for inductor preparation |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216485469U true CN216485469U (en) | 2022-05-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123006725.6U Active CN216485469U (en) | 2021-12-02 | 2021-12-02 | Process performance detection device for inductor preparation |
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|---|---|
| CN (1) | CN216485469U (en) |
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2021
- 2021-12-02 CN CN202123006725.6U patent/CN216485469U/en active Active
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