CN216464867U

CN216464867U - PE hose production assembly quality

Info

Publication number: CN216464867U
Application number: CN202122752897.1U
Authority: CN
Inventors: 蔡建华; 陶蟒; 鲁文敏; 赵阳红
Original assignee: Shenzhen Zhijin Intelligent Automation Technology Co ltd
Current assignee: Shenzhen Zhijin Intelligent Automation Technology Co ltd
Priority date: 2021-11-10
Filing date: 2021-11-10
Publication date: 2022-05-10
Anticipated expiration: 2031-11-10

Abstract

The utility model is suitable for the technical field of PE hose production, and provides a PE hose production and assembly device which comprises a workbench, a controller, a hose roller, a first driving motor, a conveying frame, a conveying device, a cutting frame, a blade and a second driving motor. According to the utility model, the blade performs one-time cutting-off operation after the second driving motor rotates once, so that the length of the last hose is adjusted by adjusting the rotating speed of the second driving motor, and the length of the hose is accurately controlled; and secondly, the whole process is controlled by the controller, so that the automation degree is high, and the production efficiency is further improved.

Description

PE hose production assembly quality

Technical Field

The utility model belongs to the technical field of PE (polyethylene) hose production, and particularly relates to a PE hose production and assembly device.

Background

Hoses are an important component in modern industry. The hose is mainly used as a wire, a cable, a wire and cable protection pipe for automatic instrument signals and a civil shower hose, and the specification is from 3mm to 150 mm. The small-caliber hose (the inner diameter is 3mm-25mm) is mainly used for protecting a sensing circuit of a precision optical ruler and a circuit of an industrial sensor. Mainly comprises the following components according to the application: threading hose, drainage hose, ventilation hose, gondola water faucet hose, pencil pipe. The material is mainly divided into: stainless steel hose, metal hose, corrugated hose, rubber hose, plastic hose. The threading hose is mainly made of galvanized steel belts, stainless steel belts, PA, PE, PP and other plastic materials. The application is as follows: the protection of wires and cables in the industries of mechanical manufacturing, electrical insulation protection, lighting equipment, automobile manufacturing, aviation equipment, subway, train, automatic control and the like. The characteristics are as follows: the flexibility is good, the twisting resistance and the bending performance are good, and the heavy load can be borne; acid resistance, lubricating oil resistance, cooling liquid resistance and the like, and has glossy surface and friction resistance. Can bear the heavy pressure of foot treading, does not break or deform, can recover quickly and has no damage. Plastic hoses are divided into two types, one being completely airtight and watertight, such as for propellant transport in launch vehicles, gas, water heaters; the other is continuously coiled with band material, the common coiled corrugated pipe is used for protecting cables, such as magnetic card telephones and machine tools, and the corrugated pipe of the table lamp is clamped with steel wires in the production process. The hose has the characteristics that: 1. the pitches are flexible; 2. the telescopic performance is better, and the blocking and the stiffness are not generated; 3. the weight is light, and the aperture consistency is good; 4. the flexibility, repeated bending property and flexibility are good; 5. the corrosion resistance and the high temperature resistance are good; 6. the wire is prevented from being bitten by rats and has good abrasion resistance, and the internal wire is prevented from being abraded; 7. the bending resistance, the tensile property and the side pressure resistance are strong; 8. soft and smooth, and easy to thread, install and position.

In the production of the hose, according to customer's demand, need cut off the hose, how to grasp the length of each section hose accurately to further improve production efficiency, be the problem that needs the consideration in the enterprise's production, therefore we need design a device and be used for solving the length in the production of PE hose and differ, production efficiency hangs down the problem.

SUMMERY OF THE UTILITY MODEL

The utility model provides a PE hose production and assembly device, and aims to solve the problems of different lengths and low production efficiency in PE hose production.

The utility model is realized in this way, a PE hose production assembly device, including the workstation, controller, hose cylinder, first driving motor, carriage, conveyor, cuts off the frame, blade and second driving motor, its characteristic is: workstation up end front side intermediate position is equipped with the controller, workstation up end right side is equipped with the hose cylinder, hose cylinder front side is equipped with first driving motor, the hose cylinder left side is equipped with the carriage, the carriage left side is equipped with conveyor, the conveyor left side is equipped with cut off the frame, the blade rear side is equipped with second driving motor, first driving motor conveyor and second driving motor with the controller electricity is connected, the controller is connected with the external power source electricity.

Furthermore, the lower end of the workbench is provided with a base, and the left side of the base is provided with a storage box.

Furthermore, a display screen is arranged on the controller, and the display screen is an electronic display screen.

Furthermore, the first driving motor is connected with the hose drum through a first speed reducer.

Furthermore, the upper end of the conveying frame is provided with a transverse through hole with the diameter of 6mm, and the upper end of the cutting frame is provided with a transverse through hole with the diameter of 5 mm.

Furthermore, the conveying device is provided with two conveying shafts, and the side face of the upper end of each conveying shaft is provided with an anti-slip strip.

Furthermore, a support is arranged on the rear side of the cutting frame, the front side of the support is connected with one end of the blade, and the blade is wrapped by a protective cover.

Further, the blade is connected with the second driving motor through a second speed reducer.

The utility model has the beneficial effects that: the blade performs one-time cutting-off operation after the second driving motor rotates once, so that the length of the last hose is adjusted by adjusting the rotating speed of the second driving motor, and the length of the hose is accurately controlled; and secondly, the whole process is controlled by the controller, so that the automation degree is high, and the production efficiency is further improved.

Drawings

FIG. 1 is a first perspective view of the overall construction of the present invention;

FIG. 2 is an enlarged view of a portion of FIG. 1 at A;

FIG. 3 is a second perspective view of the overall construction of the present invention;

FIG. 4 is an enlarged view of a portion of FIG. 3 at B;

FIG. 5 is a third perspective view of the overall construction of the present invention;

FIG. 6 is a fourth perspective view of the overall construction of the present invention;

in the figure: 1. a work table; 101. a base; 102. a storage tank; 2. a controller; 201. a display screen; 3. a hose drum; 4. a first drive motor; 401. a first decelerator; 5. a carriage; 6. a conveying device; 601. a delivery shaft; 602. anti-slip strips; 7. a cutting frame; 8. a blade; 801. a support; 802. a protective cover; 9. a second drive motor; 901. and a second speed reducer.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

It should be noted that the structures, power supply relationships and control programs of the controller 2 and the conveying device 6 are all the prior art, and are common general knowledge of those skilled in the art, and are not described herein again.

As shown in fig. 1-6, a PE hose production and assembly apparatus comprises a workbench 1, a controller 2, a hose drum 3, a first driving motor 4, a carriage 5, a conveying device 6, a cutting frame 7, a blade 8 and a second driving motor 9, wherein the controller 2 is arranged at the middle position of the front side of the upper end surface of the workbench 1, the controller 2 is used for controlling the operation of the present invention, the hose drum 3 is arranged at the right side of the upper end surface of the workbench 1, the hose drum 3 is used for conveying PE hoses, the first driving motor 4 is arranged at the front side of the hose drum 3, the first driving motor 4 is used for driving the hose drum 3, the carriage 5 is arranged at the left side of the hose drum 3, the carriage 5 is used for erecting PE hoses, the conveying device 6 is arranged at the left side of the carriage 5, the conveying device 6 is used for conveying PE hoses to the left end, the cutting frame 7 is arranged at the left side of the conveying device 6, the second driving motor 9 is arranged at the rear side of the blade 8, the blade 8 is used for cutting off the PE hose, the second driving motor 9 is used for driving the blade 8 to rotate, the first driving motor 4, the conveying device 6 and the second driving motor 9 are electrically connected with the controller 2, and the controller 2 is electrically connected with an external power supply.

The lower end of the workbench 1 is provided with a base 101, the left side of the base 101 is provided with a storage box 102, and the cut PE hose falls into the storage box 102 for temporary storage.

The controller 2 is provided with a display screen 201, the display screen 201 is an electronic display screen, and the display screen 201 is used for displaying working parameters.

The first driving motor 4 is connected with the hose drum 3 through a first speed reducer 401, and the first driving motor 4 drives the hose drum 3 to rotate after being decelerated by the first speed reducer 401.

The upper end of the conveying frame 5 is provided with a transverse through hole with the diameter of 6mm, the upper end of the cutting frame 7 is provided with a transverse through hole with the diameter of 5mm, and the PE hose sequentially passes through the conveying frame 5 and the transverse through hole on the cutting frame 7.

The conveying device 6 is provided with two conveying shafts 601, the side face of the upper end of each conveying shaft 601 is provided with an anti-slip strip 602, and the conveying shafts 601 clamp the PE hose to convey the PE hose to the left side.

The rear side of the cutting frame 7 is provided with a bracket 801, the front side of the bracket 801 is connected with one end of a blade 8, the blade 8 is wrapped by a protective cover 802, and the protective cover 802 is used for increasing the safety.

The blade 8 is connected with the second driving motor 9 through a second speed reducer 901, and the second driving motor 9 drives the blade 8 to rotate after being reduced by the second speed reducer 901.

The working principle is as follows:

when the PE hose cutting device is used for PE hose production, firstly, a controller 2 is connected with an external power supply, a first driving motor 4 drives a hose roller 3 to rotate and convey a PE hose leftwards, the PE hose passes through a conveying frame 5, is clamped by a conveying shaft 601 on a conveying device 6 and is conveyed leftwards continuously, then enters a transverse through hole of a cutting frame 7, a blade 8 is driven by a second driving motor 9 to rotate at a constant speed, the PE hose is cut once when passing through the transverse through hole of the cutting frame 7, the cut PE hose falls into a storage box 102 for temporary storage, and subsequent processing is carried out by workers, so that the cutting production work of the PE hose is completed.

In the description of the present invention, it is to be understood that the indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings and are only for convenience in describing the present invention and simplifying the description, but are not intended to indicate or imply that the indicated devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.

In the present invention, unless otherwise explicitly specified or limited, for example, it may be fixedly attached, detachably attached, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. The utility model provides a PE hose production assembly quality, includes workstation (1), controller (2), hose cylinder (3), first driving motor (4), carriage (5), conveyor (6), cuts off frame (7), blade (8) and second driving motor (9), its characterized in that: workstation (1) up end front side intermediate position is equipped with controller (2), workstation (1) up end right side is equipped with hose cylinder (3), hose cylinder (3) front side is equipped with first driving motor (4), hose cylinder (3) left side is equipped with carriage (5), carriage (5) left side is equipped with conveyor (6), conveyor (6) left side is equipped with cut off frame (7), blade (8) rear side is equipped with second driving motor (9), first driving motor (4) conveyor (6) and second driving motor (9) with controller (2) electricity is connected, controller (2) are connected with the external power source electricity.

2. A PE hose producing and assembling apparatus as set forth in claim 1, wherein: the lower end of the workbench (1) is provided with a base (101), and the left side of the base (101) is provided with a storage box (102).

3. A PE hose producing and assembling apparatus as set forth in claim 1, wherein: the controller (2) is provided with a display screen (201), and the display screen (201) is an electronic display screen.

4. A PE hose producing and assembling apparatus as set forth in claim 1, wherein: the first drive motor (4) is connected with the hose drum (3) through a first speed reducer (401).

5. A PE hose producing and assembling apparatus as set forth in claim 1, wherein: the upper end of the conveying frame (5) is provided with a transverse through hole with the diameter of 6mm, and the upper end of the cutting frame (7) is provided with a transverse through hole with the diameter of 5 mm.

6. A PE hose producing and assembling apparatus as set forth in claim 1, wherein: two conveying shafts (601) are arranged on the conveying device (6), and anti-slip strips (602) are arranged on the side faces of the upper ends of the conveying shafts (601).

7. A PE hose producing and assembling apparatus as set forth in claim 1, wherein: the rear side of the cutting frame (7) is provided with a support (801), the front side of the support (801) is connected with one end of the blade (8), and the blade (8) is wrapped by a protective cover (802).

8. A PE hose producing and assembling apparatus as set forth in claim 1, wherein: the blade (8) is connected with the second driving motor (9) through a second speed reducer (901).