CN216459745U - ROV armoured cable cleaning oiling station - Google Patents

ROV armoured cable cleaning oiling station Download PDF

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Publication number
CN216459745U
CN216459745U CN202122946645.2U CN202122946645U CN216459745U CN 216459745 U CN216459745 U CN 216459745U CN 202122946645 U CN202122946645 U CN 202122946645U CN 216459745 U CN216459745 U CN 216459745U
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cable
oiling
cleaning
rov
component
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CN202122946645.2U
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高志远
王世臣
王延清
周文早
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Institute of Oceanology of CAS
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Institute of Oceanology of CAS
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Abstract

The utility model belongs to the field of armored cable maintenance devices, and particularly relates to an ROV armored cable cleaning and oiling device which comprises a cleaning component and an oiling component. The cleaning component comprises a main cleaning component, a sprinkler head is arranged on the main cleaning component, and a compressed air interface is also arranged on the main cleaning component; the oiling part comprises an oiling main component, and an oiling port is arranged on the oiling main component. The utility model can use high pressure water to clean the surface of the armored cable through the cleaning component provided with the water spray head and the compressed air interface, and then use compressed air to blow dry the cleaned surface; through the setting of the fat liquoring part that is equipped with the oiling mouth, carry out the fat liquoring to the armor cable to adopt pressure feed's mode to make lubricating grease can get into the armor cable inside, be applicable to all high low viscosity lubricating grease. The utility model is convenient to assemble and disassemble, and can efficiently and reliably finish the cleaning and oiling operation of the ROV armored cable.

Description

ROV armoured cable cleaning oiling station
Technical Field
The utility model belongs to the field of armored cable maintenance devices, and particularly relates to an ROV armored cable cleaning and oiling device.
Background
The service life of an armored cable of an ROV (Remote Operated Vehicle) is influenced by many factors, including the use occasion, the lubrication maintenance degree, the use environment, the winding direction and the connection of the armored cable, and the like. Most of the armor cables are lubricated in advance during the manufacturing, but since the grease to be applied in advance is extruded in the case that the armor cables are tensioned, and is peeled off by the grease lumps washed away by rainwater or dried, especially, by the erosion of seawater in the case of the offshore operation, the life of the armor cables cannot be maintained for a long time. The armor cable passes through the sheave from loosening to tensioning, a plurality of steel wires interact with each other, good lubrication can reduce abrasion caused by movement between strands, lubrication also prevents strength degradation of the armor cable caused by corrosion, and the armor cable must be lubricated regularly. And the cleaning and oiling operation of the existing ROV armored cable is complicated and time-consuming.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a ROV armored cable cleaning and oiling device, which aims to solve the problems that the cleaning and oiling operation of the existing ROV armored cable is complicated and time-consuming.
The purpose of the utility model is realized by the following technical scheme:
the ROV armored cable cleaning and oiling device comprises a cleaning part and an oiling part; the armored cable firstly passes through the cleaning component, is cleaned and dried by water spraying, and then passes through the oiling component and is coated with grease;
the cleaning part comprises a main cleaning component, a cable penetrating hole A for an armored cable to pass through is formed in the main cleaning component, the main cleaning component is connected with a plurality of water spraying heads for spraying water to the armored cable penetrating through the cable penetrating hole A, and a plurality of compressed air interfaces for blowing compressed air to the armored cable in the cable penetrating hole A are mounted on the main cleaning component;
the oiling part comprises an oiling main component, a cable penetrating hole B for an armored cable to pass through is formed in the oiling main component, and a plurality of oiling ports for inputting grease to the cable penetrating hole B are formed in the oiling main component.
The cleaning main component is composed of two detachable shells A, and a plurality of lifting ring connecting seats A are arranged on the peripheral surfaces of the shells A.
The two shells A are connected through a bolt A to form the main cleaning component.
And a guide sleeve A for the armored cable to pass through is arranged in the cable passing hole A.
One side of the cleaning main component is provided with a sprinkler head mounting frame, a plurality of sprinkler head connecting seats are uniformly arranged on the sprinkler head mounting frame, and each sprinkler head connecting seat is respectively connected with one sprinkler head.
The oiling main component is composed of two detachable shells B, and a plurality of lifting ring connecting seats B are arranged on the outer peripheral surfaces of the shells B.
The two shells B are connected through bolts B to form the main cleaning component.
And a guide sleeve B for an armored cable to pass through is arranged in the cable penetrating hole B, and an oil overflow port communicated with the cable penetrating hole B is also arranged on the oiling main component.
The oil-water sprayer also comprises a water pump, an air compressor and an oil pump, wherein the water pump is respectively communicated with an external water source and each water spraying head through pipelines, the air compressor provides a working air source for the oil pump, and the oil pump is communicated with each oil filling port through a pipeline.
The air compressor, the water pump and the grease pump are arranged on the same moving trolley together.
The utility model has the advantages and positive effects that:
the utility model can use high pressure water to clean the surface of the armored cable through the cleaning component provided with the water spray head and the compressed air interface, and then use compressed air to blow dry the cleaned surface; through the setting of the fat liquoring part that is equipped with the oiling mouth, carry out the fat liquoring to the armor cable to adopt pressure feed's mode to make lubricating grease can get into the armor cable inside, be applicable to all high low viscosity lubricating grease. The utility model is convenient to assemble and disassemble, and can efficiently and reliably finish the cleaning and oiling operation of the ROV armored cable.
Drawings
FIG. 1 is a schematic view of the cleaning and oiling components of the present invention in use;
FIG. 2 is a perspective view of a cleaning element of the present invention;
FIG. 3 is a schematic top view of the cleaning member of the present invention;
FIG. 4 is a schematic view showing the internal structure of the cleaning member of the present invention;
FIG. 5 is a schematic perspective view of the oiling station of the present invention;
FIG. 6 is a schematic top view of the oiling station of the present invention;
FIG. 7 is a schematic perspective view of the oiling component of the present invention when open;
FIG. 8 is a schematic perspective view of the mobile cart according to the present invention;
fig. 9 is a side view of the mobile cart of the present invention.
In the figure: 1 is the sprinkler head, 2 is the compressed air interface, 3 is the oiling mouth, 4 is casing A, 401 is rings connecting seat A, 5 is uide bushing A, 6 is the sprinkler head mounting bracket, 7 is the sprinkler head connecting seat, 8 is casing B, 801 is rings connecting seat B, 9 is uide bushing B, 10 is the oil spilling mouth, 11 is the grease pump, 12 is the travelling car, 001 is the armor cable.
Detailed Description
The utility model is described in further detail below with reference to figures 1-9.
The ROV armored cable cleaning and oiling device comprises a cleaning component and an oiling component, as shown in figure 1; the armor cable 001 passes through the cleaning part, is cleaned and dried by water spraying, and then passes through the oiling part to be coated with grease.
As shown in fig. 2-4, the cleaning component includes a cleaning main component, a cable through hole a for the armored cable 001 to pass through is provided in the cleaning main component, the cleaning main component is connected with three water spray heads 1 for spraying water to the armored cable 001 penetrating the cable through hole a, four compressed air interfaces 2 for blowing compressed air to the armored cable 001 in the cable through hole a are installed on the cleaning main component, one end of each compressed air interface 2 is communicated with an air source arranged on the ship, the compressed air is provided by the air source, and the other end of each compressed air interface 2 is communicated with the cable through hole a.
As shown in fig. 5-7, the fat liquoring part includes fat liquoring major component, the cable tunnel B that wears that supplies armor cable 001 to pass through is seted up to the inside of fat liquoring major component, install two relative settings on the fat liquoring major component and be used for wearing the oiling mouth 3 of cable tunnel B input grease, it is full of cable tunnel B to be full of the grease that injects through oiling mouth 3, when armor cable 001 passes cable tunnel B, the grease will be attached to the surface and inside of armor cable 001, grease in the fat liquoring major component is constantly taken away when armor cable 001 moves, new grease is by constantly supplementing in the fat liquoring major component through oiling mouth 3.
Specifically, as shown in fig. 2 to 4, in the present embodiment, the main cleaning component is formed by connecting two detachable shells A4 through bolts a (not shown in the drawings), wherein one end of each bolt a is hinged to the same shell A4, the other end of each bolt a passes through another shell A4 and is fixed through a nut, so as to form a hinge locking structure, the shells A4 are cast aluminum components, and each shell A4 is provided with two compressed air ports 2; the outer peripheral surface of the shell A4 is provided with a plurality of lifting ring connecting seats A401, the lifting ring connecting seats A401 are used for connecting cables or chains penetrated with lifting rings, and then the effects of pulling a cleaning main component and fixing the position of the cleaning main component can be achieved, and the pulling force of the cables or the chains is balanced with the friction force generated when the armored cable 001 moves.
In this embodiment, two uide bushings A5 that supply armoured cable 001 to pass through are installed to the internally mounted of cable passing pore a, and compressed air interface 2 sets up on the position between two uide bushings A5, and uide bushing A5 adopts the nylon materials to make in this embodiment, and uide bushing A5 plays the effect of pressing from both sides tightly and leading through size cooperation to the confession armoured cable 001 that passes.
In this embodiment, a sprinkler head mounting bracket 6 is installed on one side of the cleaning main member through a bolt, three sprinkler head connecting seats 7 are uniformly arranged on the sprinkler head mounting bracket 6 along the circumferential direction, and each sprinkler head connecting seat 7 is connected with one sprinkler head 1. In this embodiment, sprinkler bead mounting bracket 6 and three sprinkler bead connecting seat 7 structure as an organic whole, three sprinkler bead 1 are the market purchase product, and the aperture is 1.0mm, and the axial centerline of three sprinkler bead 1 is 50 degrees, 45 degrees, 40 degrees respectively with the contained angle of the axial centerline of clean principal component, and prior art is all adopted to sprinkler bead 1 and compressed air interface 2's mounting means.
Specifically, as shown in fig. 5 to 7, in the present embodiment, the main oiling component is formed by connecting two detachable shells B8 through bolts B (not shown in the drawings), wherein one end of each bolt B is hinged to the same shell B8, the other end of each bolt B passes through the other shell B8 and is fixed through a nut, so as to form a hinge locking structure, and the shell B8 is a cast aluminum component; the outer peripheral surface of the shell B8 is provided with a plurality of lifting ring connecting seats B801, the lifting ring connecting seats B801 are used for connecting cables or chains penetrated with lifting rings, further the effects of pulling the oil-coated main component and fixing the position of the oil-coated main component can be achieved, and the pulling force of the cables or the chains is balanced with the friction force generated when the armored cable 001 moves.
In this embodiment, two guide sleeves B9 through which the armored cable 001 passes are installed inside the cable passing hole B, in this embodiment, the guide sleeves B9 are made of nylon material, the guide sleeves B9 play a role in clamping and guiding the armored cable 001 that passes through size matching, and grease is uniformly distributed outside the armored cable 001 that passes through the guide sleeves B9; the main oiling component is also provided with two oil spilling ports 10 communicated with the cable penetrating hole B, the two oil spilling ports 10 are respectively arranged at the two sides of the oil filling port 3, and the oil spilling ports 10 are communicated with an inner hole of the guide sleeve B9 for the armored cable 001 to pass through and used for discharging redundant grease. In this embodiment, each housing B8 is provided with an oil filling port 3 and an oil overflow port 10, and the oil filling port 3 and the oil overflow port 10 are respectively communicated with the cable through hole B.
In this embodiment, the ROV armored cable cleaning and oiling device is further provided with a water pump, an air compressor and a grease pump 11 which are used in a matched manner, as shown in fig. 8 and 9, the air compressor, the water pump and the grease pump 11 are arranged on the same mobile trolley 12, and the air compressor and the water pump are arranged inside a box body arranged on the mobile trolley 12, so that the ROV armored cable cleaning and oiling device is convenient to move and use. The water pump is respectively communicated with an external water source and each sprinkler head 1 through a pipeline; the air compressor provides a working air source for the grease pump 11, the grease pump is communicated with the oil filling ports 3 through pipelines, the grease pump can be taken down from the movable trolley 12 and is loaded on an oil drum containing grease to extract the grease, and oil is continuously supplemented to an oiling part. In the embodiment, the air compressor, the water pump and the grease pump 11 are all commercially available products, and the arrangement and connection modes of the air compressor, the water pump and the grease pump 11 are all the prior art; the rated flow of the water pump is 30L/min, the rated pressure is 50bar, and the flushing water quantity of the armored cable 001 is about 25L/min; the grease pump 11 is driven by a pneumatic cylinder, the air compressor is an oil-free silent air compressor, and a pressure regulating valve is arranged on a pipeline connecting the air compressor and the grease pump 11 and used for controlling the grease supply speed of the grease pump 11.
The working principle is as follows:
when in use, the cleaning component and the oiling component are respectively clamped on the armored cable 001 to be cleaned in a front-back sequence; starting an air compressor and a grease pump 11, starting the water pump after the inside of the oiled main component is filled with grease, keeping the water supply pressure at about 50bar after starting the water pump, and enabling water flow to shoot to the surface of the armored cable 001 through a water spraying head 1 to flush the salt deposit and aged grease deposited on the armored cable 001; the cable stranding machine is started to wind the armored cable 001, the armored cable 001 blows water attached to the surface of the armored cable 001 through the compressed air interface 2 of the cleaning main component, and the armored cable 001 can further filter water on the surface of the armored cable 001 through the clamped guide sleeve A5 when passing through the guide sleeve A5; when the armored cable 001 passes through the cable through hole B of the oiling main component, grease pressurized by the grease pump 11 is attached to the surface and the inside of the armored cable 001, the grease in the oiling main component is continuously taken away when the armored cable 001 moves, and new grease is continuously supplemented into the oiling main component through the oil filling port 3.

Claims (10)

  1. Clean oiling station of ROV armoured cable, its characterized in that: comprises a cleaning part and an oiling part; the armored cable (001) firstly passes through the cleaning component, is cleaned and dried by water spraying, and then passes through the oiling component and is coated with grease;
    the cleaning part comprises a main cleaning component, a cable penetrating hole A for an armored cable (001) to pass through is formed in the main cleaning component, a plurality of water spraying heads (1) for spraying water to the armored cable (001) penetrating through the cable penetrating hole A are connected to the main cleaning component, and a plurality of compressed air interfaces (2) for blowing compressed air to the armored cable (001) in the cable penetrating hole A are mounted on the main cleaning component;
    the oiling part comprises an oiling main component, a cable penetrating channel B for an armored cable (001) to pass through is formed in the oiling main component, and a plurality of oil filling ports (3) for inputting grease into the cable penetrating channel B are formed in the oiling main component.
  2. 2. The ROV armor cable clean oiling device of claim 1, wherein: the cleaning main component is composed of two detachable shells A (4), and the peripheral surface of each shell A (4) is provided with a plurality of lifting ring connecting seats A (401).
  3. 3. The ROV armor cable clean oiling device of claim 2, wherein: the two shells A (4) are connected through a bolt A to form the cleaning main component.
  4. 4. The ROV armor cable clean oiling device of claim 1, wherein: and a guide sleeve A (5) for the armored cable (001) to pass through is arranged in the cable passing hole A.
  5. 5. The ROV armor cable clean oiling device of claim 1, wherein: one side of the cleaning main component is provided with a sprinkler head mounting frame (6), a plurality of sprinkler head connecting seats (7) are uniformly arranged on the sprinkler head mounting frame (6), and each sprinkler head connecting seat (7) is respectively connected with one sprinkler head (1).
  6. 6. The ROV armor cable clean oiling device of claim 1, wherein: the oiling main component is composed of two detachable shells B (8), and the peripheral surface of each shell B (8) is provided with a plurality of lifting ring connecting seats B (801).
  7. 7. The ROV armor cable clean oiling device of claim 6, wherein: the two shells B (8) are connected through bolts B to form the cleaning main component.
  8. 8. The ROV armor cable clean oiling device of claim 1, wherein: and a guide sleeve B (9) for an armored cable (001) to pass through is arranged in the cable penetrating hole B, and an oil overflow port (10) communicated with the cable penetrating hole B is further arranged on the oiling main component.
  9. 9. The ROV armor cable clean oiling device of claim 1, wherein: the oil injection device is characterized by further comprising a water pump, an air compressor and oil pumps (11), wherein the water pump is respectively communicated with an external water source and the water spraying heads (1) through pipelines, the air compressor provides a working air source for the oil pumps (11), and the oil pumps are communicated with the oil injection ports (3) through pipelines.
  10. 10. The ROV armor cable clear oiling device of claim 9, wherein: the air compressor, the water pump and the grease pump (11) are arranged on the same movable trolley (12) together.
CN202122946645.2U 2021-11-29 2021-11-29 ROV armoured cable cleaning oiling station Active CN216459745U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122946645.2U CN216459745U (en) 2021-11-29 2021-11-29 ROV armoured cable cleaning oiling station

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122946645.2U CN216459745U (en) 2021-11-29 2021-11-29 ROV armoured cable cleaning oiling station

Publications (1)

Publication Number Publication Date
CN216459745U true CN216459745U (en) 2022-05-10

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Application Number Title Priority Date Filing Date
CN202122946645.2U Active CN216459745U (en) 2021-11-29 2021-11-29 ROV armoured cable cleaning oiling station

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2621013A (en) * 2022-07-11 2024-01-31 Univ Chongqing Jiaotong Erosion device capable of continuously supplying abrasive

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB2621013A (en) * 2022-07-11 2024-01-31 Univ Chongqing Jiaotong Erosion device capable of continuously supplying abrasive

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