CN216442460U - Plastic cover press-mounting magnet equipment - Google Patents
Plastic cover press-mounting magnet equipment Download PDFInfo
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- CN216442460U CN216442460U CN202122498161.6U CN202122498161U CN216442460U CN 216442460 U CN216442460 U CN 216442460U CN 202122498161 U CN202122498161 U CN 202122498161U CN 216442460 U CN216442460 U CN 216442460U
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Abstract
The utility model relates to a device for press mounting a magnet by a plastic cover, which comprises a fixed frame arranged in the middle of a workbench, a lifting mechanism longitudinally arranged at the upper part of the fixed frame, a material pushing mechanism transversely arranged in the fixed frame, and a material pressing mechanism longitudinally arranged at the front side of the fixed frame, wherein the material pushing mechanism and the material pressing mechanism are mutually fixed through a main movable plate longitudinally arranged, the lifting mechanism is fixedly connected with the back part of the main movable plate through a transfer block, the material pushing mechanism and the material pressing mechanism are arranged at the intersection of the main movable plate and are provided with a material discharging mechanism, a material feeding mechanism is arranged above the material discharging mechanism and the material pushing mechanism, the rear part of the workbench is provided with a control box, the control box is respectively and electrically connected with the lifting mechanism, the material pushing mechanism and the material pressing mechanism, the front part of the workbench is provided with a jig, and the plastic cover to be mounted with the magnet is arranged in the jig. This scheme structural design is reasonable, the practicality is strong, and work efficiency is high, the stable quality.
Description
Technical Field
The utility model relates to the technical field of processing equipment, in particular to equipment for press mounting a magnet on a plastic cover.
Background
For a product with a magnet in a plastic cover, two methods are generally used in the processing of the plastic cover, one is to assemble the magnet by hand, and the other is to install the magnet by means of equipment, however, the existing method for installing the magnet has the following defects:
(1) the magnet is assembled manually, the working efficiency is low, and the fingers are painful after being assembled for a long time;
(2) the equipment is provided with the magnet, the plastic cover is lifted along with the tool, the safety of an operator is insufficient, and if some materials with incorrect magnetic pole directions exist in the magnet, the materials cannot be identified and need to be reworked.
In order to overcome the problems, the utility model provides a plastic cover press-mounting magnet device.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems that the existing magnet mounting mode has low working efficiency of manually mounting magnets, is painful for mounting fingers for a long time, is insufficient in safety of operators mounting magnets on equipment, cannot identify materials with incorrect magnetic pole directions, and causes rework. The concrete solution is as follows:
the utility model provides a mould lid pressure equipment magnet equipment, vertically locates the elevating system on mount upper portion including the mount of locating the workstation middle part, transversely locates the pushing equipment in the mount, vertically locates the swager of mount front side, pushing equipment with the main fly leaf reciprocal anchorage of swager through vertical setting, elevating system through the switching piece with the back fixed connection of main fly leaf, pushing equipment and swager are equipped with discharge mechanism in the intersection of main fly leaf, and the top between discharge mechanism and the pushing equipment is equipped with feed mechanism, and the rear portion of workstation is equipped with the control box, and the control box is connected with elevating system, pushing equipment, swager electricity respectively, and the front portion of workstation is equipped with the tool, lays the lid of moulding of waiting to adorn magnet in the tool.
Furthermore, the mount includes two risers, and a diaphragm, the both ends of diaphragm respectively with the upper end fixed connection of riser, the lower extreme of riser respectively with the mesa vertical fixation of workstation connects.
Further, elevating system includes the lift cylinder, locates the button head of lift cylinder telescopic link lower extreme tip, the lower extreme of lift cylinder main part with the middle part fixed connection of diaphragm, lift cylinder telescopic link and button head pass the centre bore of diaphragm downwards, the center of button head pass through the fastener with the rear portion fixed connection of switching piece.
Furthermore, elevating system still including locating two respectively the riser front side two slide rail set spare.
Further, the slide rail assembly comprises a slide rail fixed on the front side of the vertical plate and a slide block arranged on the slide rail, and the slide block is fixedly connected with the back of the main movable plate through a fastener.
Further, the pushing mechanism comprises a pushing cylinder and an L-shaped frame for fixing the pushing cylinder, a connecting block is arranged between the high-out end of the front portion of the L-shaped frame and the cylinder rod front end plate of the pushing cylinder and fixedly connected with the cylinder rod front end plate, two parallel pushing strips are transversely arranged forwards on the upper side of the connecting block, a pushing crossing plate is transversely arranged forwards on the high-out end of the front portion of the L-shaped frame, the two pushing strips are respectively embedded into two pushing grooves which are communicated with each other from front to back on the pushing crossing plate, and a pressing plate is arranged on the upper side of the pushing crossing plate and used for limiting the upper side of the pushing strips.
Furthermore, the pressing mechanism comprises a pressing cylinder and a T-shaped frame for fixing the pressing cylinder, the T-shaped frame is fixedly connected with the front upper portion of the main movable plate through two connecting blocks, and two pressing strips extending downwards are arranged at the lower end of a cylinder rod of the pressing cylinder.
Further, discharge mechanism includes ejection of compact cavity, is equipped with from last two vertical material chambeies that run through down in the ejection of compact cavity, and the rear side middle part of ejection of compact cavity is equipped with two horizontal pan feeding mouths that link up perpendicularly in material chamber, and the back upper portion of ejection of compact cavity is fixed in the preceding lower part of main fly leaf, the back lower part of ejection of compact cavity is fixed in and pushes away the front end tip that the guidance tape crossed, and the pan feeding mouth is just to the parallel connection and leads to push away the silo.
Furthermore, the feeding mechanism comprises a feeding pipeline, the lower part of the feeding pipeline is longitudinally sleeved in a vertical groove in the middle of the front part of the main movable plate, the lower end port of the feeding pipeline is vertically led to a material pushing groove for pushing the material to pass through the material channel plate, the magnet materials in the two material channels in the feeding pipeline can fall into the two material pushing grooves respectively, the end part of the material pushing channel plate on the lower side of the material pushing groove is provided with a detection mechanism, and the detection mechanism can prevent the magnet material with an incorrect magnetic pole from falling into the material pushing groove. The feeding pipeline consists of a front transparent plate and a rear trough plate.
Further, the material pushing strip can push the magnet material forwards along the material pushing groove to enter the material inlet and enter the lower portion of the material feeding cavity, the material pressing strip can enter the material feeding cavity and press the magnet material at the lower portion of the material feeding cavity downwards to enter the magnet mounting groove of the plastic cover.
In summary, the technical scheme of the utility model has the following beneficial effects:
the utility model solves the problems that the existing magnet mounting mode has low working efficiency of manually assembling magnets, is painful for assembling fingers for a long time, is insufficient in safety of operators for mounting magnets on equipment, cannot identify incorrect materials in magnetic pole directions and causes rework. The proposal adopts the way that the workbench, the jig and the plastic cover are still, the material pressing mechanism moves downwards along with the lifting mechanism and presses out the magnet material to press and mount the magnet, so that the safety of operators is enhanced, the design of a feeding pipeline capable of accommodating a batch of magnet materials is that the magnet materials are automatically fed into the material pushing groove continuously according to the working rhythm of the material pushing cylinder by utilizing the action of gravity, the working efficiency of the press mounting of the magnet is improved, the detection mechanism utilizes the principle that like poles of the magnet repel each other and unlike poles of the magnet attract each other, the magnet materials in the correct magnetic pole direction (accelerated by the combined action of gravity and attraction) automatically fall into the material pushing groove, the magnet materials in the incorrect magnetic pole direction cannot fall into the material pushing groove, avoided like this because of the magnet of incorrect magnetic pole direction impresses the trouble that need rework after moulding the lid and take out, the swager of this scheme not only the pressure equipment is fast, the position is accurate, has really solved the trouble of manual pressure equipment and the problem of hand pain. In a word, this scheme structural design is reasonable, the practicality is strong, and work efficiency is high, the stable quality.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments of the present invention will be briefly described below. It is obvious that the drawings in the following description are only some embodiments of the utility model, and that for a person skilled in the art, other drawings can be derived from them without inventive effort.
FIG. 1 is a structural diagram of a plastic cover magnet press-fitting device according to the present invention;
FIG. 2 is an exploded view of the present invention with the table, fixture and control box removed;
fig. 3 is an exploded view of the discharge chamber of the present invention.
Description of the reference numerals:
1-a workbench, 2-a main movable plate, 3-a transfer block, 4-a control box, 5-a jig, 6-a plastic cover, 7-a control panel, 8-a vertical plate, 9-a transverse plate, 10-a lifting cylinder, 11-a telescopic rod, 12-a round head, 13-a central hole, 14-a sliding rail, 15-a sliding block, 16-a material pushing cylinder, 17-an L-shaped frame, 18-a high-out end, 19-a cylinder rod front end plate, 20-a connecting block, 21-a material pushing strip, 22-a material pushing track passing plate, 23-a material pushing groove, 24-a pressing plate, 25-a material pressing cylinder, 26-a T-shaped frame, 27-a connecting block, 28-a cylinder rod lower end plate, 29-a fixing plate, 30-a material pressing strip, 31-a material discharging cavity and 32-a material cavity, 33-a feeding port, 34-a groove, 35-a feeding pipeline, 36-a material channel, 37-a magnet, 38-a detection mechanism, 39-a front transparent plate, 40-a rear groove plate, 41-a cavity cover, 42-a cavity body and 43-a magnet installation groove.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. It should be apparent that the described embodiments are only some embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, 2 and 3, a plastic cover press mounting magnet device comprises a fixed frame arranged in the middle of a workbench 1, a lifting mechanism longitudinally arranged on the upper portion of the fixed frame, a material pushing mechanism transversely arranged in the fixed frame, and a material pressing mechanism longitudinally arranged on the front side of the fixed frame, wherein the material pushing mechanism and the material pressing mechanism are mutually fixed through a main movable plate 2, the lifting mechanism is fixedly connected with the back of the main movable plate 2 through a transfer block 3, the material pushing mechanism and the material pressing mechanism are arranged at the intersection of the main movable plate and provided with a material discharging mechanism, the material feeding mechanism is arranged above the space between the material discharging mechanism and the material pushing mechanism, a control box 4 is arranged at the rear portion of the workbench 1, the control box 4 is respectively electrically connected with the lifting mechanism, the material pushing mechanism and the material pressing mechanism, a jig 5 is arranged at the front portion of the workbench 1, and a plastic cover 6 to be provided with a magnet is arranged in the jig 5. In order to facilitate the operation, a control panel 7 is arranged on one side of the fixing frame, a power switch, a plurality of indicator lights (such as an indicator light for indicating the working state of the lifting mechanism, an indicator light for indicating the working state of the material pushing mechanism, an indicator light for indicating the working state of the material pressing mechanism and a power indicator light) are arranged on the control panel 7, a manual/automatic change-over switch is further arranged, and a foot-operated start-stop switch (which takes effect when the change-over switch is in an automatic gear) is arranged on the ground and is used for controlling the start of the plastic cover 6 and the stop operation of taking out the plastic cover 6. The power switch, the indicator light, the change-over switch and the foot-operated start-stop switch (not shown in the figure) are respectively electrically connected with the control box 4.
Further, the mount includes two risers 8, and a diaphragm 9, and the both ends of diaphragm 9 respectively with the upper end fixed connection of riser 8, the lower extreme of riser 8 respectively with the perpendicular fixed connection of mesa of workstation 1.
Further, elevating system includes lift cylinder 10, locates the button head 12 of lift cylinder 10 telescopic link 11 lower extreme tip, the lower extreme of lift cylinder 10 main part and the middle part fixed connection of diaphragm 9, and lift cylinder telescopic link 11 and button head 12 pass the centre bore 13 of diaphragm 9 downwards, and the center of button head 12 passes through fastener (such as screw, not drawn in the figure) and the rear portion fixed connection of switching piece 3.
Further, elevating system still includes two slide rail set spares of locating two riser 8 front sides respectively. The slide rail assembly comprises a slide rail 14 fixed on the front side of the vertical plate 8 and a slide block 15 arranged on the slide rail 14, wherein the slide block 15 is fixedly connected with the back (namely the rear part) of the main movable plate 2 through a fastener.
Further, the pushing mechanism comprises a pushing cylinder 16, an L-shaped frame 17 for fixing the pushing cylinder 16, a connecting block 20 is arranged between a high end 18 at the front part of the L-shaped frame 17 and a cylinder rod front end plate 19 of the pushing cylinder 16, the connecting block 20 is fixedly connected with the cylinder rod front end plate 19, two parallel pushing strips 21 are transversely and forwardly arranged on the upper side of the connecting block 20, a pushing channel passing plate 22 is transversely and forwardly arranged on the upper side of the high end 18 at the front part of the L-shaped frame 17, the two pushing strips 21 are respectively embedded into two front and back through pushing grooves 23 on the pushing channel passing plate 22, and a pressing plate 24 is arranged on the upper side of the pushing channel passing plate 22 and used for limiting the upper side of the pushing strips 21.
Further, the pressing mechanism comprises a pressing cylinder 25, and a T-shaped frame 26 for fixing the pressing cylinder 25, the T-shaped frame 26 is fixedly connected with the front upper portion of the main movable plate 2 through two connecting blocks 27, and the lower end of the cylinder rod of the pressing cylinder 25 (through the lower end plate 28 of the cylinder rod and the fixing plate 29) is provided with two pressing strips 30 extending downwards.
Further, the discharging mechanism comprises a discharging cavity 31, two longitudinal material cavities 32 penetrating through the discharging cavity 31 from top to bottom are arranged in the discharging cavity 31, two transverse material inlet ports 33 penetrating through the material cavities 32 perpendicularly are arranged in the middle of the rear side of the discharging cavity 31, the rear upper portion of the discharging cavity 31 is fixed to the front lower portion of the main movable plate 2, the rear lower portion of the discharging cavity 31 is fixed to the end portion of the front end of the material pushing channel plate 22, and the material inlet ports 33 are opposite to and communicated with the material pushing groove 23. The discharging cavity 31 comprises a cavity cover 41 and a cavity body 42.
Further, the feeding mechanism comprises a feeding pipeline 35, the lower portion of the feeding pipeline is longitudinally sleeved in the vertical groove 34 in the middle of the front portion of the main movable plate 2, a lower end port of the feeding pipeline 35 is vertically led to the material pushing groove 23 of the material pushing channel plate 22, so that the magnets 37 in the two material channels 36 in the feeding pipeline 35 can fall into the two material pushing grooves 23 respectively, a detection mechanism 38 is arranged at the end portion of the material pushing channel plate 22 on the lower side of the material pushing groove 23, and the detection mechanism 38 (magnets with opposite magnetic poles to the magnets 37 in the material channels 36 and not shown in the figure) can prevent the magnet materials with incorrect magnetic poles from falling into the material pushing grooves 23. The feed duct 35 is composed of a front transparent plate 39 (for facilitating the observation of the real time condition of the magnet 37 material by human eyes) and a rear trough plate 40 (provided with two feed channels 36).
Further, the material pushing strip 21 can push the magnet 37 material forward along the material pushing groove 23 to enter the material inlet 33 and enter the lower portion of the material cavity 32, and the material pressing strip 30 can enter the material cavity 32 and press the magnet 37 material downward from the material cavity 32 to enter the magnet mounting groove 43 of the plastic cover 6.
The working process of the scheme is briefly described as follows:
(1) firstly, the row-shaped magnets 37 are loaded into a material channel 36 of a material inlet pipeline 35;
(2) placing the plastic cover 6 into the jig 5;
(3) turning on a power switch, and observing normal display of a power indicator;
(4) the foot is used for stepping down the foot to start and stop the switch;
(5) the control box 4 controls the lifting cylinder to descend to the position above the magnet mounting groove 43 of the plastic cover 6;
(6) the control box 4 controls the material pushing cylinder 16, the magnet 37 falling into the material pushing groove 23 is pushed into the material cavity 32 through the material feeding port 33 by the material pushing strip 21, and then the material pushing cylinder 16 is reset;
(7) the control box 4 controls the material pressing cylinder 25, the magnet 37 material in the material cavity is pressed into the magnet mounting groove 43 of the plastic cover 6 through the material pressing strip 30, and then the material pressing cylinder 25 is reset;
(8) releasing the foot pedal start-stop switch by using a foot;
(9) the control box 4 controls the lifting cylinder 10 to ascend and reset;
(10) the plastic cover 6 with the magnet 37 is taken out from the jig 5.
In summary, the technical scheme of the utility model has the following beneficial effects:
the utility model solves the problems that the existing magnet mounting mode has low working efficiency of manually assembling magnets, is painful for assembling fingers for a long time, is insufficient in safety of operators for mounting magnets on equipment, cannot identify incorrect materials in magnetic pole directions and causes rework. The scheme adopts the mode that the workbench 1, the jig 5 and the plastic cover 6 are still, the pressing mechanism moves downwards along with the lifting mechanism and presses out the magnet 37 to press and mount the magnet 37, so that the safety of an operator is enhanced, the design of the feeding pipeline 35 capable of accommodating batch magnet 37 materials is adopted, the magnet 37 is automatically and continuously fed into the material pushing groove 23 according to the working rhythm of the material pushing cylinder 16 by utilizing the action of gravity, the working efficiency of the press-mounting magnet is improved, the detection mechanism 38 utilizes the principle that like poles of the magnet 37 repel and unlike poles of the magnet 37 attract each other, the magnet 37 material in the correct magnetic pole direction (accelerated by the combined action of gravity and attraction) automatically falls into the material pushing groove 23, the magnet 37 material in the incorrect magnetic pole direction cannot fall into the material pushing groove 23, the trouble that reworking is needed to take out after the magnet 37 in the incorrect magnetic pole direction is pressed into the plastic cover 6 is avoided, and the pressing mechanism of the scheme not only has high press-mounting speed, The position is accurate, has really solved the trouble and the painful problem of hand of manual pressure equipment. In a word, this scheme structural design is reasonable, the practicality is strong, and work efficiency is high, the stable quality.
The above-described embodiments do not limit the scope of the present invention. Any modification, equivalent replacement, and improvement made within the spirit and principle of the above-described embodiments should be included in the protection scope of the technical solution.
Claims (10)
1. The utility model provides a mould lid pressure equipment magnet equipment which characterized in that: including the mount of locating the workstation middle part, vertically locate the elevating system on mount upper portion, transversely locate the pushing equipment in the mount, vertically locate the swager of mount front side, pushing equipment with the main fly leaf reciprocal anchorage of pressing equipment through vertical setting, elevating system through the switching piece with the back fixed connection of main fly leaf, pushing equipment and swager are equipped with discharge mechanism in the intersection of main fly leaf, and the top between discharge mechanism and the pushing equipment is equipped with feed mechanism, and the rear portion of workstation is equipped with the control box, and the control box is connected with elevating system, pushing equipment, swager electricity respectively, and the front portion of workstation is equipped with the tool, lays the lid of moulding of waiting to adorn magnet in the tool.
2. A plastic cover press-fitting magnet apparatus according to claim 1, wherein: the fixing frame comprises two vertical plates and a transverse plate, the two ends of the transverse plate are fixedly connected with the upper ends of the vertical plates respectively, and the lower ends of the vertical plates are fixedly connected with the table top of the workbench vertically.
3. A plastic cover press-fitting magnet device according to claim 2, wherein: the lifting mechanism comprises a lifting cylinder and a round head arranged at the end part of the lower end of a telescopic rod of the lifting cylinder, the lower end of a main body of the lifting cylinder is fixedly connected with the middle part of the transverse plate, the telescopic rod of the lifting cylinder and the round head downwards penetrate through a central hole of the transverse plate, and the center of the round head is fixedly connected with the rear part of the transfer block through a fastener.
4. A plastic cover press-fitting magnet device according to claim 3, wherein: the lifting mechanism further comprises two sliding rail assemblies respectively arranged on the front sides of the vertical plates.
5. A plastic cover press-fitting magnet device according to claim 4, wherein: the slide rail assembly comprises a slide rail fixed on the front side of the vertical plate and a slide block arranged on the slide rail, and the slide block is fixedly connected with the back of the main movable plate through a fastener.
6. A plastic cover press-fitting magnet device according to claim 5, wherein: the pushing mechanism comprises a pushing cylinder and an L-shaped frame for fixing the pushing cylinder, a connecting block is arranged between the high end of the front portion of the L-shaped frame and the front end plate of the cylinder rod of the pushing cylinder, the connecting block is fixedly connected with the front end plate of the cylinder rod, two parallel pushing strips are transversely arranged forwards on the upper side of the connecting block, a pushing crossing plate is transversely arranged forwards on the high end of the front portion of the L-shaped frame, the two pushing strips are respectively embedded into two pushing grooves which are communicated with each other in the front and back of the pushing crossing plate, and a pressing plate is arranged on the upper side of the pushing crossing plate and used for limiting the upper side of the pushing strips.
7. A plastic cover press-fitting magnet device according to claim 6, wherein: the pressing mechanism comprises a pressing cylinder and a T-shaped frame for fixing the pressing cylinder, the T-shaped frame is fixedly connected with the front upper portion of the main movable plate through two connecting blocks, and two pressing strips extending downwards are arranged at the lower end of a cylinder rod of the pressing cylinder.
8. A plastic cover press-fitting magnet device according to claim 7, wherein: discharge mechanism includes ejection of compact cavity, is equipped with from last to down two vertical material chambeies that run through in the ejection of compact cavity, and the rear side middle part of ejection of compact cavity is equipped with two horizontal pan feeding mouths that link up perpendicularly in material chamber, and the back upper portion of ejection of compact cavity is fixed in the preceding lower part of main fly leaf, the back lower part of ejection of compact cavity is fixed in and pushes away the front end tip that the guidance tape crossed, and the pan feeding mouth is just to the intercommunication push away the silo.
9. A plastic cover press-fitting magnet apparatus according to claim 8, wherein: the feeding mechanism comprises a feeding pipeline, the lower part of the feeding pipeline is longitudinally sleeved in a vertical groove in the front middle part of the main movable plate, the lower end port of the feeding pipeline is vertically led to a material pushing groove of the material pushing channel plate, so that the magnet materials in two material channels in the feeding pipeline can respectively fall into two material pushing grooves, the end part of the material pushing channel plate on the lower side of each material pushing groove is provided with a detection mechanism, and the detection mechanism can prevent the magnet material with an incorrect magnetic pole from falling into the material pushing grooves; the feeding pipeline consists of a front transparent plate and a rear trough plate.
10. A plastic cover press-fitting magnet apparatus as claimed in claim 9, wherein: the material pushing strip can be arranged along the material pushing groove to push the magnet materials forwards to enter the material inlet and enter the lower part of the material feeding cavity, and the material pressing strip can enter the material feeding cavity and press the magnet materials at the lower part of the material feeding cavity downwards to enter the magnet mounting groove of the plastic cover.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122498161.6U CN216442460U (en) | 2021-10-15 | 2021-10-15 | Plastic cover press-mounting magnet equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122498161.6U CN216442460U (en) | 2021-10-15 | 2021-10-15 | Plastic cover press-mounting magnet equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216442460U true CN216442460U (en) | 2022-05-06 |
Family
ID=81348933
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122498161.6U Active CN216442460U (en) | 2021-10-15 | 2021-10-15 | Plastic cover press-mounting magnet equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216442460U (en) |
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2021
- 2021-10-15 CN CN202122498161.6U patent/CN216442460U/en active Active
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