CN216415996U - Blending flow control device for sesame slice or particle stem of silk noodle - Google Patents
Blending flow control device for sesame slice or particle stem of silk noodle Download PDFInfo
- Publication number
- CN216415996U CN216415996U CN202123055746.7U CN202123055746U CN216415996U CN 216415996 U CN216415996 U CN 216415996U CN 202123055746 U CN202123055746 U CN 202123055746U CN 216415996 U CN216415996 U CN 216415996U
- Authority
- CN
- China
- Prior art keywords
- sesame
- metering
- hopper
- blending
- flow control
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000002156 mixing Methods 0.000 title claims abstract description 42
- 241000207961 Sesamum Species 0.000 title claims abstract description 36
- 235000003434 Sesamum indicum Nutrition 0.000 title claims abstract description 36
- 239000002245 particle Substances 0.000 title claims abstract description 11
- 235000012149 noodles Nutrition 0.000 title claims description 4
- 239000000463 material Substances 0.000 claims abstract description 48
- 239000008187 granular material Substances 0.000 claims abstract description 4
- 230000005540 biological transmission Effects 0.000 claims description 12
- 238000012216 screening Methods 0.000 claims description 10
- 235000002637 Nicotiana tabacum Nutrition 0.000 claims description 9
- 244000061176 Nicotiana tabacum Species 0.000 claims 1
- 241000293001 Oxytropis besseyi Species 0.000 claims 1
- 235000019504 cigarettes Nutrition 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000005259 measurement Methods 0.000 abstract description 3
- 238000009434 installation Methods 0.000 abstract description 2
- 238000012423 maintenance Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 10
- 239000003638 chemical reducing agent Substances 0.000 description 9
- 241000208125 Nicotiana Species 0.000 description 8
- 238000007599 discharging Methods 0.000 description 2
- 235000013351 cheese Nutrition 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Images
Landscapes
- Filling Or Emptying Of Bunkers, Hoppers, And Tanks (AREA)
Abstract
The utility model relates to a system silk thread sesame piece or granule stalk mix joins in marriage flow control device, including feeder hopper, metering tube, homocline roller, measurement area, driving motor, drive roll, driven voller and play hopper. The device has the advantages of simple structure, convenience in disassembly and installation, easiness in realization and convenience in maintenance, can control the uniformity of materials only by adjusting the operating frequency of the motor, can be matched with the mobile platform to be flexibly applied to any point position of the materials such as sesame flakes, particle stems and recycled shreds needed to be mixed in the cigarette shred manufacturing process, can well realize the uniform mixing of sesame flakes or particle stems with different brands and weights, and has higher popularization and application values.
Description
Technical Field
The utility model belongs to the technical field of tobacco preparation equipment, concretely relates to system silk thread sesame piece or granule stalk mix joins in marriage flow control device.
Background
In the production process of cigarette shred, the leaves can be broken after a plurality of mechanical actions, and sesame pieces produced by breaking are needed to be mixed back in order to reduce the material consumption. According to the process requirements, sesame flakes generated in the high-grade cigarette shredding process are collected and blended into the low-grade cigarette shredding material, so that on one hand, the sesame flakes are prevented from being crushed again through certain procedures, and on the other hand, certain procedures are skipped for reducing the adhesion of the cylinder wall, and the sesame flakes are blended back at a proper position. The existing scheme is that manual blending is adopted to be carried out on a specified conveying belt, so that the problem that the main line flow fluctuates or blending is uneven is often caused, and the hidden danger of product quality is brought.
The sesame slice blending work is manually completed, and the defects of the following aspects exist:
the sesame slice blending work needs to be finished by specially arranging a client to finish the sesame slice blending work, and human resources are occupied. The manual blending is actually intermittent blending, the randomness is high, the continuity and the uniformity of blending of sesame slices cannot be guaranteed, and the material flow fluctuation and the water fluctuation are caused.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a system silk thread sesame piece or granule stalk mix joins in marriage flow control device to solve present manual work and mix and lead to the waste of labour, mix the poor problem of homogeneity.
In order to achieve the purpose, the method is realized by the following technical scheme:
a flow control device for blending sesame slices or granular stalks in a silk noodle making process comprises a feed hopper, a metering pipe, a material homogenizing roller, a metering belt, a transmission motor, a driving roller, a driven roller and a discharge hopper;
the discharge hole of the feed hopper is connected with the inlet at the upper end of the metering pipe, and the material homogenizing roller is arranged between the lower end of the metering pipe and the left end of the metering belt;
the metering belt is supported by a driving roller and a driven roller, and the driving roller is connected with an output shaft of a transmission motor and used for driving the metering belt to move; the discharge hopper is arranged below the right end of the metering belt;
the metering tube comprises a charging barrel, a high-position photoelectric tube and a low-position photoelectric tube, wherein the high-position photoelectric tube and the low-position photoelectric tube are arranged above and below the charging barrel respectively.
Furthermore, a sliding door for adjusting the height is arranged on the charging barrel.
Furthermore, two sides of the metering belt are respectively provided with a material baffle plate.
Further, the transmission motor is a variable frequency motor.
Further, still be provided with hopper and binary channels screening groove that shakes in the top of feeder hopper, the export of hopper is located the left side that the binary channels screening shakes the groove, and the right-hand member that the binary channels screening shakes the groove is corresponding with the feeder hopper.
Furthermore, the tobacco shred mixing device further comprises a mixing conveyor, wherein one end of the mixing conveyor is positioned at the lower end of the discharge hopper, and the other end of the mixing conveyor is positioned above the tobacco shred conveying belt.
The utility model has the advantages that:
the device has the advantages of simple structure, convenience in disassembly and installation, easiness in realization and convenience in maintenance, can control the uniformity of materials only by adjusting the operating frequency of the motor, can be matched with the mobile platform to be flexibly applied to any point position of the materials such as sesame flakes, particle stems and recycled shreds needed to be mixed in the cigarette shred manufacturing process, can well realize the uniform mixing of sesame flakes or particle stems with different brands and weights, and has higher popularization and application values.
Drawings
FIG. 1 is a schematic view of the structure of the device of the present invention;
FIG. 2 is a front view of a metering strip with sesame flakes or grain stalks;
FIG. 3 is a right side view of the metering strip with sesame flakes or grain stalks;
fig. 4 is a schematic structural diagram of an embodiment of the present invention.
Description of the reference numerals
1-a feed hopper, 2-a charging barrel, 3-a sliding door, 4-a homogenizing roller, 5-a high-level photoelectric tube, 6-a low-level photoelectric tube, 7-a baffle plate, 8-a metering belt, 9-a transmission motor, 10-a driving roller, 11-a driven roller, 12-a discharge hopper, 13-a hopper, 14-a discharge valve, 15-a double-channel screening vibration groove, 16-a metering pipe, 17-a blending conveyor and 18-a tobacco shred conveying belt.
Detailed Description
In the description of the present application, it should be noted that the terms "upper", "lower", "inner", "outer", "left end", "right end", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be configured in a specific orientation, and operate, and thus, should not be construed as limiting the technical solution of the present application. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present application, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood in a specific case by those of ordinary skill in the art.
The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
In the present application, sesame flakes refer to small flakes having a diameter of less than 5mm produced during the shredding of tobacco, and are called sesame flakes because they are shaped like "sesame".
The granular stem refers to a tobacco stem material obtained by the tobacco stem through the working procedures of expansion, moisture regain, smashing, granulation, screening and the like.
As shown in fig. 1, the present application provides a blending flow control device for sesame flakes or granular stalks in a vermicelli making process, which comprises a feed hopper 1, a metering pipe 16, a material homogenizing roller 4, a metering belt 8, a transmission motor 9, a driving roller 10, a driven roller 11 and a discharge hopper 12; the metering tube 16 comprises a charging barrel 2, a high-position photoelectric tube 5 and a low-position photoelectric tube 6, wherein the high-position photoelectric tube and the low-position photoelectric tube are respectively arranged above and below the charging barrel and used for controlling the height of the material in the metering tube.
Sesame flakes or granular stalks to be blended are weighed and then placed into front end feeding lifting equipment for storage, and materials enter a charging barrel of a metering pipe through a feeding hopper according to the requirements of a production process.
As shown in figure 4, sesame flakes or particle stalks stored in the front end feeding and lifting device are added into a hopper 13, the discharging amount of the sesame flakes or the particle stalks is controlled by controlling a discharging valve 14 at an outlet at the lower end of the hopper, and the discharged materials fall to the left end of a double-channel screening vibration groove 15 shown in figure 4 and fall into the hopper after being vibrated and homogenized by the double-channel screening vibration groove.
As shown in figure 1, the discharge port of the feed hopper is connected with the inlet at the upper end of the charging barrel of the metering pipe, and the material homogenizing roller 4 is arranged between the lower end of the charging barrel 2 of the metering pipe and the left end of the metering belt 8.
The adjustable sliding door 3 is installed on the charging barrel of the metering pipe, is fixed on the kidney-shaped hole of the charging barrel through a connecting bolt and is used for controlling the thickness of an output material layer, wherein the thickness of the material layer refers to the thickness of sesame slices or particle stalks on the metering belt.
The bottom end of the sliding door is provided with a material homogenizing roller which is driven by a corresponding motor to rotate at a constant speed and is used for uniformly laying materials on the metering belt.
The metering belt 8 is supported by a driving roller 10 and a driven roller 11, the driving roller is connected with an output shaft of a transmission motor, the driving roller rotates under the driving of the transmission motor, the transmission motor of the embodiment is a variable frequency motor, a speed reducer is usually arranged between the transmission motor and the driving roller and used for reducing the rotating speed of the transmission motor to adapt to the moving speed of the metering belt, the driving roller drives the driven roller to rotate, and the metering belt moves under the supporting of the driving roller and the driven roller.
As shown in fig. 1 and 4, the discharge hopper is arranged below the right end of the metering belt; one end of the blending conveyor 17 is positioned at the lower end of the discharge hopper 12, and the other end is positioned above the cut tobacco conveying belt 18.
The striker plates 7 are arranged on two sides of the metering belt 8, and when the material falls to the bottom end of the metering pipe, the material can be uniformly laid on the metering belt 8 through the combined action of the material equalizing roller 4 and the striker plates 7 to form a material layer with consistent thickness and width, as shown in fig. 2 and 3.
In this application, the size of measurement pipe and measurement area, the model of speed reducer, drive roll diameter all design, select according to actual need to the automatically controlled aspect of this application does not have special change, is present conventional control, and the selection is purchased as required can, and does not belong to the protection scope of this application, therefore does not carry out detailed description.
The blending flow control principle and the step-by-step calculation process are as follows:
(1) the formula for calculating the material blending flow Q is as follows:
wherein M is the weight of the blending material, and t is the blending time.
(2) The formula for calculating the blending weight M of the materials is
M ═ V · ρ ═ L · B · H) · ρ (equation 2)
Wherein L is the conveying length of the metering belt in unit blending time; b is the effective width of the material on the metering belt; h is the height of the material layer of the material; rho is the density of the material.
(3) The calculation formula of the conveying length L of the metering belt in unit time is as follows:
l ═ v · t ═ ω · r) · t (equation 3)
Wherein v is the linear velocity of the metering belt; omega is the angular velocity of the drive roll; r is the radius of the metering belt drive roll.
The final calculation formula of the blending flow is that (formula 2) and (formula 3) are substituted into (formula 1):
the radius r of a driving roller of the metering belt, the effective width B of the material on the metering belt, the height H of a material layer of the material and the density rho of the material are fixed values, so that the blending flow Q of the material is only determined by the angular speed omega of the driving roller.
(4) The frequency corresponding to the rated rotating speed N of the variable frequency motor is 50Hz, and when the frequency is f, the rotating speed of the output shaft of the corresponding speed reducer is as follows:
in the formula, i is the speed ratio of the motor output shaft and the reducer output shaft. When the motor is selected, the speed ratio i and the rated rotating speed N of the motor are both constant values.
When the frequency of the motor is f, the angular speed omega of the driving roll and the rotating speed n of the driving rollfThe calculation formula of (2) is as follows:
ω＝2πnf(formula 6)
The speed reducer selected by the metering belt is a shaft-mounted speed reducer, so that the rotating speed n of the driving rollerfEqual to the speed n of the reducer output shaft, i.e. nf＝n。
As can be seen from (equation 5) and (equation 6), the calculation formula between the drive roll angular velocity ω and the motor frequency f and the rated rotation speed N is:
then there are:
(5) as can be seen from (equation 4), the drive roll angular velocity can be expressed by the following equation:
(6) by substituting (equation 7) and (equation 8), it can be seen that
The material mixing flow Q and the running frequency f of the motor have the following relations:
the meanings of the symbols in the formula and the units thereof are as follows:
q is the material mixing flow, unit: kg/min;
r is the drive roll radius in units: m;
b is the effective width of the material, unit: m;
h is the thickness of the material layer of the material, and the unit is as follows: m;
rho is the density of the material, unit: kg/m3；
n is the rated rotating speed of the output shaft of the speed reducer, and the unit is as follows: rpm.
It can be known from the formula 9 that r, B, H, ρ, and n are all constant values, the material flow Q is only related to the motor operating frequency f, and the material flow can be controlled by adjusting the motor operating frequency f.
As shown in fig. 4, the main parameters of an automatic blending device for cheese flakes in certain vermicelli process are as follows:
(1) the radius r of the driving roller is 0.05 m; (2) the effective width B of the material is 0.20 m;
(3) material bed thickness H of material0.02 m; (4) sesame slice density rho is 100kg/m3；
(5) The rated output speed n of the speed reducer is 20 r/min.
The calculation formula of the blending flow Q and the running frequency f of the motor is as follows:
the blending flow of sesame slices corresponding to each operating frequency of the motor can be calculated, and the details are shown in the following table:
the above description is only an example of the present application, and the common general knowledge of the known specific structures and characteristics in the schemes is not described herein too much. It will be evident to those skilled in the art that the present application is not limited to the details of the foregoing illustrative embodiments, and that the present application may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the application being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference signs in the specification shall not be construed as limiting the claim concerned.
Claims (6)
1. A flow control device for blending sesame flakes or granular stalks into silk noodles is characterized by comprising a feed hopper, a metering pipe, a material homogenizing roller, a metering belt, a transmission motor, a driving roller, a driven roller and a discharge hopper;
the discharge hole of the feed hopper is connected with the inlet at the upper end of the metering pipe, and the material homogenizing roller is arranged between the lower end of the metering pipe and the left end of the metering belt;
the metering belt is supported by a driving roller and a driven roller, and the driving roller is connected with an output shaft of a transmission motor and used for driving the metering belt to move; the discharge hopper is arranged below the right end of the metering belt;
the metering tube comprises a charging barrel, a high-position photoelectric tube and a low-position photoelectric tube, wherein the high-position photoelectric tube and the low-position photoelectric tube are arranged above and below the charging barrel respectively.
2. A string-making sesame flake or grain stem blending flow control device according to claim 1, wherein a height-adjusting slide gate is installed on the barrel.
3. A string-making sesame flake or grain stem blending flow control device according to claim 1, characterized in that a striker plate is provided on each side of the metering band.
4. A shoestring sesame flake or granule stem blending flow control apparatus according to claim 1, wherein said drive motor is a variable frequency motor.
5. The sesame slice or particle stem blending flow control device for the vermicelli making line according to claim 1, wherein a hopper and a double-channel screening vibration groove are further arranged above the hopper, an outlet of the hopper is positioned on the left side of the double-channel screening vibration groove, and the right end of the double-channel screening vibration groove corresponds to the hopper.
6. The system wire sesame slice or particle stem blending flow control device according to claim 1, further comprising a blending conveyor, wherein one end of the blending conveyor is positioned at the lower end of the discharge hopper, and the other end of the blending conveyor is positioned above the cut tobacco conveying belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123055746.7U CN216415996U (en) | 2021-12-07 | 2021-12-07 | Blending flow control device for sesame slice or particle stem of silk noodle |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123055746.7U CN216415996U (en) | 2021-12-07 | 2021-12-07 | Blending flow control device for sesame slice or particle stem of silk noodle |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216415996U true CN216415996U (en) | 2022-05-03 |
Family
ID=81343606
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123055746.7U Active CN216415996U (en) | 2021-12-07 | 2021-12-07 | Blending flow control device for sesame slice or particle stem of silk noodle |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216415996U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114052281A (en) * | 2021-12-07 | 2022-02-18 | 红云红河烟草(集团)有限责任公司 | Blending flow control device for sesame slice or particle stem of silk noodle |
-
2021
- 2021-12-07 CN CN202123055746.7U patent/CN216415996U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114052281A (en) * | 2021-12-07 | 2022-02-18 | 红云红河烟草(集团)有限责任公司 | Blending flow control device for sesame slice or particle stem of silk noodle |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN110116457B (en) | Concrete mixing equipment | |
| CN216415996U (en) | Blending flow control device for sesame slice or particle stem of silk noodle | |
| CN106311061A (en) | Method of making a product in the form of sheet or block and production facility thereof | |
| CN112791780B (en) | Method and device for preparing low-toxicity low-residue efficient pesticide for preventing and treating crop pests | |
| CN114052281A (en) | Blending flow control device for sesame slice or particle stem of silk noodle | |
| CN107261985A (en) | A kind of revolving drum granulating device based on soil fertility quality | |
| CN211241697U (en) | Feed particle forming device | |
| CN111113670A (en) | Preparation device for heat-resistant and anti-permeability concrete | |
| CN203960077U (en) | A kind of equipment of preparing composite fertilizer | |
| CN105803898B (en) | A kind of batch (-type) cold asphalt rehabilitation blending craft | |
| CN210453302U (en) | Filling masterbatch raw material mixing device | |
| CN207054770U (en) | A kind of expanded cabo section chasing-attachment | |
| CN113731270B (en) | Feeding device for preparing high-crack-resistance maintenance material and using method | |
| CN207075466U (en) | A kind of oodle maker | |
| CN203236616U (en) | Series-connection and single-stage type mixing line | |
| CN206416317U (en) | A kind of process units for preparing dry powder and mortar powder | |
| CN214538822U (en) | Multistage soil particle screening and homogenizing soil sample preparation platform | |
| CN106167957B (en) | A kind of process units of chemical adhesion method non-woven mat | |
| CN1900029A (en) | Continuous rolling and mixing machine for powder ammonium nitrate explosive | |
| CN112246163A (en) | Coarse cereal flour batching mixing arrangement | |
| EP2385023A2 (en) | Intensive mixer for glass batches | |
| CN207430239U (en) | A kind of revolving drum granulating device based on soil fertility quality | |
| CN215825669U (en) | Plastic bag raw materials flash mixed device | |
| CN112577798A (en) | Multistage soil particle screening and homogenizing soil sample preparation platform | |
| CN112008873A (en) | Automatic concrete processing mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |