CN216400009U - Low energy consumption curing means of production of building block for energy-conserving building - Google Patents
Low energy consumption curing means of production of building block for energy-conserving building Download PDFInfo
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- CN216400009U CN216400009U CN202121864790.XU CN202121864790U CN216400009U CN 216400009 U CN216400009 U CN 216400009U CN 202121864790 U CN202121864790 U CN 202121864790U CN 216400009 U CN216400009 U CN 216400009U
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Abstract
The utility model discloses a low-energy-consumption curing device for production of building blocks for energy-saving buildings, which comprises a curing box, a steam box, a vacuum pump and a speed reduction motor, wherein heat insulation layers are arranged on the inner wall of the curing box, a box door is arranged on the front side of the curing box, a PLC (programmable logic controller) is arranged on one side of the curing box, the steam box is arranged below the curing box, a temperature sensor is arranged on one side inside the curing box, a humidity sensor is arranged on the other side inside the curing box, and a circulating pipeline is arranged above the inside of the curing box. Has the advantages that: the bearing plate with the rotating shaft is arranged in the curing box of the curing device and can be driven by the speed reducing motor to rotate slowly, and the air nozzles below the bearing plate are uniformly distributed, so that the building blocks can be cured more fully, and the curing effect is improved; the inside temperature of accessible temperature, humidity transducer survey curing box, the numerical value of humidity, adjust the steam supply volume of steam chest by the PLC controller again, guarantee that the device carries out the maintenance with lower energy consumption to the building block, not only energy-conservation but also environmental protection.
Description
Technical Field
The utility model relates to the technical field of energy-saving buildings, in particular to a low-energy-consumption maintenance device for producing building blocks for energy-saving buildings.
Background
The energy-saving building is a basic method following climate design and energy saving, and is a low-energy-consumption building designed after research is carried out on building planning subareas, groups and monomers, building orientation, space, solar radiation, wind direction and external space environment, wherein in the production process of the building block for the energy-saving building, maintenance work is often required to be carried out on the building block in order to enable the building block to achieve ideal masonry strength when in use, so that a maintenance device for the building block is needed, on one hand, the existing maintenance device consumes too much energy and causes cost problems, on the other hand, due to the unreasonable design of the maintenance device, the maintenance of the building block is incomplete, and the ideal maintenance effect is not achieved, so that the strength of the building block is reduced.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the problems and provide a low-energy maintenance device for producing energy-saving building blocks.
The utility model realizes the purpose through the following technical scheme:
a low-energy-consumption maintenance device for production of building blocks for energy-saving buildings comprises a maintenance box, a steam box, a vacuum pump and a speed reduction motor, wherein the inner wall of the maintenance box is provided with a heat preservation layer, the front side of the maintenance box is provided with a box door, one side of the maintenance box is provided with a PLC (programmable logic controller), the lower part of the maintenance box is provided with the steam box, one side of the inside of the maintenance box is provided with a temperature sensor, the other side of the inside of the maintenance box is provided with a humidity sensor, the upper part of the inside of the maintenance box is provided with a circulating pipeline, a bearing plate is arranged below the circulating pipeline, the upper part of the bearing plate is provided with nine limiting plates, the sides of the eight limiting plates on one side of the upper part of the bearing plate are provided with hydraulic rods, the other end of each hydraulic rod is connected with a clamping plate, the two sides of the bearing plate are connected with rotating shafts, one end of each rotating shaft is arranged on one side of the maintenance box, the other end of each rotating shaft passes through the maintenance box and is connected with the output end of the speed reduction motor, the lower part of the speed reducing motor is provided with a second fixing plate, the second fixing plate is arranged on one side of the curing box, an air nozzle is arranged below the bearing plate, the lower part of the air nozzle is provided with a connecting pipe, one end of the connecting pipe is arranged on one side of the curing box, the other end of the connecting pipe penetrates through the curing box and is connected with the vacuum pump, the lower part of the vacuum pump is provided with a first fixing plate, the first fixing plate is arranged on one side of the steam box, one side of the vacuum pump is connected with an air guide pipe, the other end of the air guide pipe penetrates through the steam box and extends into the steam box, the rear side of the interior of the steam box is provided with a heating wire, a water tank is arranged in the middle of the heating wire, the lower part of the water tank is provided with two brackets, the brackets are arranged on the lower part of the steam box, one side of the water tank is connected with a water injection pipeline, and the other end of the water injection pipeline penetrates through the steam box and extends out of the exterior of the steam box, the steam box is characterized in that a valve is arranged on the side wall of the other end of the water injection pipeline, and four supporting legs are arranged at the lower part of the steam box.
In the structure, when maintenance is started, the box door is opened, the building blocks are placed on the bearing plate, the hydraulic rod is started through the PLC to drive the clamping plate to move to clamp and fix the building blocks, the box door is closed, the valve is opened again, water is introduced into the water tank in the steam box through the water injection pipeline, then the valve is closed, the heating wire is electrified through the PLC to generate heat, moisture in the water tank is heated to generate hot steam in the steam box, the vacuum pump is started through the PLC, due to the action of the vacuum pump, the hot steam is uniformly discharged into the maintenance box through the connecting pipe through the air nozzle, the hot steam rises from bottom to top, and maintenance work is performed on the building blocks above the interior of the maintenance box, at the moment, the PLC controller starts the speed reducing motor to drive the rotating shaft to rotate slowly, the rotating shaft drives the building blocks on the bearing plate to slowly rotate, so that the building blocks achieve a more sufficient maintenance effect, hot steam which continuously rises to the upper part inside the maintenance box is discharged through the circulating pipeline, the pressure difference between the inside of the maintenance box and the outside atmosphere is balanced, in addition, the inner wall of the whole curing box is provided with the heat-insulating layer to prevent the heat from quickly losing in the curing process, in the maintenance process of the building block, the temperature and the humidity in the maintenance box are measured by arranging the temperature sensor and the humidity sensor, and the steam supply amount of the steam box in the maintenance box is controlled by the numerical value displayed on the PLC, so that the building block is maintained with lower energy consumption by the device.
In order to further improve maintenance efficiency, the curing box with the connection is inlayed to the heat preservation, the curing box with the chamber door passes through hinge connection, the curing box with the PLC controller passes through the fix with screw, the curing box with the steam chest passes through bolted connection, the curing box with temperature sensor passes through the fix with screw, the curing box with humidity transducer passes through the fix with screw, the curing box quilt the circulating line runs through, the loading board with the limiting plate welding, the limiting plate with the hydraulic stem passes through the fix with screw, the hydraulic stem with splint welding, the loading board quilt the pivot runs through, the pivot with the curing box passes through the bearing and connects, the pivot run through in the curing box, the pivot with gear motor passes through the shaft coupling and fixes.
In order to further improve maintenance efficiency, gear motor with the second fixed plate passes through the fix with screw, the second fixed plate with the maintenance case welding, the air nozzle with the connecting pipe passes through threaded connection, the connecting pipe with the maintenance case welding, the connecting pipe run through in the maintenance case, the connecting pipe with the vacuum pump passes through threaded connection, the vacuum pump passes through the fix with screw with first fixed plate, first fixed plate with the steam chest welding, the vacuum pump with the air duct passes through threaded connection.
In order to further improve the maintenance efficiency, the air duct run through in the steam chest, the steam chest with the heater strip passes through the screw connection, the basin with scaffold weldment, the support with the steam chest welding, the basin with water injection pipeline passes through threaded connection, water injection pipeline run through in the steam chest, water injection pipeline with the valve passes through threaded connection, the steam chest with the supporting leg passes through bolted connection.
The utility model has the beneficial effects that: the bearing plate with the rotating shaft is arranged in the curing box of the curing device and can be driven by the speed reducing motor to rotate slowly, and the air nozzles below the bearing plate are uniformly distributed, so that the building blocks can be cured more fully, and the curing effect is improved; the inside temperature of accessible temperature, humidity transducer survey curing box, the numerical value of humidity, adjust the steam supply volume of steam chest by the PLC controller again, guarantee that the device carries out the maintenance with lower energy consumption to the building block, not only energy-conservation but also environmental protection.
Drawings
FIG. 1 is an internal perspective view of a low energy maintenance device for the production of energy efficient building blocks according to the present invention;
FIG. 2 is an internal front view of a low energy maintenance device for the production of energy efficient building blocks of the present invention;
FIG. 3 is an isometric view of the interior of a low energy curing device for the production of energy efficient building blocks of the present invention;
FIG. 4 is a right side view of a low energy maintenance device for the production of a block for energy efficient construction according to the present invention;
fig. 5 is an external perspective view of a low energy maintenance device for the production of energy saving building blocks according to the present invention.
The reference numerals are explained below: 1. a curing box; 2. a heat-insulating layer; 3. a valve; 4. a water injection pipeline; 5. a steam box; 6. supporting legs; 7. a support; 8. a water tank; 9. heating wires; 10. an air duct; 11. a first fixing plate; 12. a vacuum pump; 13. a connecting pipe; 14. an air nozzle; 15. a second fixing plate; 16. a reduction motor; 17. a rotating shaft; 18. a humidity sensor; 19. a carrier plate; 20. a circulation pipe; 21. a limiting plate; 22. a hydraulic lever; 23. a splint; 24. a PLC controller; 25. a box door; 26. a temperature sensor.
Detailed Description
The utility model will be further described with reference to the accompanying drawings in which:
as shown in figures 1-5, the low energy consumption maintenance device for the production of energy-saving building blocks comprises a maintenance box 1, a steam box 5, a vacuum pump 12 and a speed reduction motor 16, wherein the inner wall of the maintenance box 1 is provided with a heat preservation layer 2, the front side of the maintenance box 1 is provided with a box door 25, one side of the maintenance box 1 is provided with a PLC 24, the lower part of the maintenance box 1 is provided with the steam box 5, one side of the inner part of the maintenance box 1 is provided with a temperature sensor 26, the other side of the inner part of the maintenance box 1 is provided with a humidity sensor 18, the upper part of the inner part of the maintenance box 1 is provided with a circulating pipeline 20, the lower part of the circulating pipeline 20 is provided with a bearing plate 19, the upper part of the bearing plate 19 is provided with nine limiting plates 21, hydraulic rods 22 are arranged on the sides of the eight limiting plates 21 on one side of the upper part of the bearing plate 19, the other end of each hydraulic rod 22 is connected with a clamping plate 23, the two sides of the bearing plate 19 are connected with rotating shafts 17, one end of the rotating shafts 17 is arranged on one side of the maintenance box 1, the other end of the rotating shaft 17 penetrates through the curing box 1 to be connected with the output end of a speed reducing motor 16, a second fixing plate 15 is arranged at the lower part of the speed reducing motor 16, the second fixing plate 15 is arranged at one side of the curing box 1, an air nozzle 14 is arranged below the bearing plate 19, a connecting pipe 13 is arranged at the lower part of the air nozzle 14, one end of the connecting pipe 13 is arranged at one side of the curing box 1, the other end of the connecting pipe 13 penetrates through the curing box 1 to be connected with a vacuum pump 12, a first fixing plate 11 is arranged at the lower part of the vacuum pump 12, the first fixing plate 11 is arranged at one side of the steam box 5, an air guide pipe 10 is connected at one side of the vacuum pump 12, the other end of the air guide pipe 10 penetrates through the steam box 5 to extend into the steam box, a heating wire 9 is arranged at the rear side inside the steam box 5, a water tank 8 is arranged in the middle of the heating wire 9, two supports 7 are arranged at the lower part of the water tank 8, a water injection pipeline 4 is connected with a water injection pipeline 4, the other end of the steam box 5 to extend out of the steam box, the side wall of the other end of the water injection pipeline 4 is provided with a valve 3, and the lower part of the steam box 5 is provided with four supporting legs 6.
In the structure, when maintenance is started, the box door 25 is opened, the building blocks are placed on the bearing plate 19, the hydraulic rod 22 is started through the PLC 24 to drive the clamping plate 23 to move to clamp and fix the building blocks, the box door 25 is closed, the valve 3 is opened again, water is introduced into the water tank 8 in the steam box 5 through the water injection pipeline 4, then the valve 3 is closed, the heating wire 9 is electrified through the PLC 24 to generate heat, moisture in the water tank 8 is heated to generate water vapor in the steam box 5, the vacuum pump 12 is started through the PLC 24, due to the action of the vacuum pump 12, the hot vapor is uniformly discharged into the maintenance box 1 through the connecting pipe 13 and the air nozzle 14, the hot vapor ascends from bottom to top to perform maintenance work on the building blocks above the inside the maintenance box 1, at the moment, the speed reduction motor 16 is started through the PLC 24 to drive the rotating shaft 17 to rotate slowly, pivot 17 drives the building block slow rotation on the loading board 19 again, make the building block reach more abundant maintenance effect, the hot steam of the inside top of continuous rising to maintenance case 1 will be discharged through the circulating line 20 that is equipped with, with the inside atmospheric pressure difference with the external world of balanced maintenance case 1, in addition, whole maintenance case 1 inner wall all is equipped with heat preservation 2 in order to prevent the thermal quick loss of maintenance in-process, in the maintenance process to the building block, survey the inside temperature of maintenance case 1 through being equipped with temperature sensor 26 and humidity transducer 18, humidity, the numerical value size of showing controls steam box 5 again to the inside steam supply volume of maintenance case 1 by PLC controller 24, guarantee that the device maintains the building block with lower energy consumption.
In order to further improve the maintenance efficiency, the maintenance box 1 is connected with the heat insulation layer 2 in an embedded mode, the maintenance box 1 is connected with the box door 25 through a hinge, the maintenance box 1 is fixed with the PLC 24 through a screw, the maintenance box 1 is connected with the steam box 5 through a bolt, the maintenance box 1 is fixed with the temperature sensor 26 through a screw, the maintenance box 1 is fixed with the humidity sensor 18 through a screw, the maintenance box 1 is penetrated through by the circulating pipeline 20, the bearing plate 19 is welded with the limiting plate 21, the limiting plate 21 is fixed with the hydraulic rod 22 through a screw, the hydraulic rod 22 is welded with the clamping plate 23, the bearing plate 19 is penetrated through by the rotating shaft 17, the rotating shaft 17 is connected with the maintenance box 1 through a bearing, the rotating shaft 17 penetrates through the maintenance box 1, and the rotating shaft 17 is fixed with the speed reduction motor 16 through a coupler; the speed reducing motor 16 is fixed with the second fixing plate 15 through screws, the second fixing plate 15 is welded with the curing box 1, the air nozzle 14 is connected with the connecting pipe 13 through threads, the connecting pipe 13 is welded with the curing box 1, the connecting pipe 13 penetrates through the curing box 1, the connecting pipe 13 is connected with the vacuum pump 12 through threads, the vacuum pump 12 is fixed with the first fixing plate 11 through screws, the first fixing plate 11 is welded with the steam box 5, and the vacuum pump 12 is connected with the air guide pipe 10 through threads; air duct 10 runs through in steam chest 5, and steam chest 5 passes through the screw connection with heater strip 9, basin 8 and support 7 welding, and support 7 and steam chest 5 welding, basin 8 and water injection pipeline 4 pass through threaded connection, and water injection pipeline 4 runs through in steam chest 5, and water injection pipeline 4 and valve 3 pass through threaded connection, and steam chest 5 passes through bolted connection with supporting leg 6.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.
Claims (4)
1. The utility model provides a low energy consumption curing means of production of building block for energy-conserving building which characterized in that: the steam box comprises a curing box (1), a steam box (5), a vacuum pump (12) and a speed reduction motor (16), wherein a heat preservation layer (2) is arranged on the inner wall of the curing box (1), a box door (25) is arranged on the front side of the curing box (1), a PLC (programmable logic controller) (24) is arranged on one side of the curing box (1), the steam box (5) is arranged below the curing box (1), a temperature sensor (26) is arranged on one side inside the curing box (1), a humidity sensor (18) is arranged on the other side inside the curing box (1), a circulating pipeline (20) is arranged above the inside of the curing box (1), a bearing plate (19) is arranged below the circulating pipeline (20), nine limiting plates (21) are arranged on the upper portion of the bearing plate (19), hydraulic rods (22) are arranged on the side faces of the eight limiting plates (21) on one side of the upper portion of the bearing plate (19), and each hydraulic rod (22) is connected with a clamping plate (23), the bearing plate (19) both sides are connected with pivot (17), pivot (17) one end sets up maintenance box (1) one side, the pivot (17) other end passes maintenance box (1) is connected with gear motor (16)'s output, gear motor (16) lower part is equipped with second fixed plate (15), second fixed plate (15) set up maintenance box (1) one side, bearing plate (19) below is equipped with air nozzle (14), air nozzle (14) lower part is equipped with connecting pipe (13), connecting pipe (13) one end sets up maintenance box (1) one side, the connecting pipe (13) other end passes maintenance box (1) is connected with vacuum pump (12), vacuum pump (12) lower part is equipped with first fixed plate (11), first fixed plate (11) set up steam chest (5) one side, vacuum pump (12) one side is connected with air duct (10), air duct (10) other end passes steam chest (5) stretches into inside it, the inside rear side of steam chest (5) is equipped with heater strip (9), be equipped with basin (8) in the middle of heater strip (9), basin (8) lower part is equipped with two supports (7), support (7) set up steam chest (5) lower part, basin (8) one side is connected with water injection pipeline (4), water injection pipeline (4) other end passes steam chest (5) stretches out its outside, be equipped with valve (3) on the lateral wall of the water injection pipeline (4) other end, steam chest (5) lower part is equipped with four supporting legs (6).
2. The low energy maintenance device for the production of energy saving building blocks according to claim 1, characterized in that: the maintenance box (1) is embedded with the heat preservation layer (2) and connected, the maintenance box (1) is connected with the box door (25) through a hinge, the maintenance box (1) is fixed with the PLC (24) through screws, the maintenance box (1) is connected with the steam box (5) through bolts, the maintenance box (1) is fixed with the temperature sensor (26) through screws, the maintenance box (1) is fixed with the humidity sensor (18) through screws, the maintenance box (1) is penetrated through by the circulating pipeline (20), the bearing plate (19) is welded with the limiting plate (21), the limiting plate (21) is fixed with the hydraulic rod (22) through screws, the hydraulic rod (22) is welded with the clamping plate (23), the bearing plate (19) is penetrated through by the rotating shaft (17), and the rotating shaft (17) is connected with the maintenance box (1) through a bearing, the rotating shaft (17) penetrates through the curing box (1), and the rotating shaft (17) is fixed with the speed reducing motor (16) through a coupler.
3. The low energy maintenance device for the production of energy saving building blocks according to claim 1, characterized in that: gear motor (16) with second fixed plate (15) pass through the fix with screw, second fixed plate (15) with curing box (1) welding, air nozzle (14) with connecting pipe (13) pass through threaded connection, connecting pipe (13) with curing box (1) welding, connecting pipe (13) run through in curing box (1), connecting pipe (13) with vacuum pump (12) pass through threaded connection, vacuum pump (12) pass through the fix with screw with first fixed plate (11), first fixed plate (11) with steam chest (5) welding, vacuum pump (12) with air duct (10) pass through threaded connection.
4. The low energy maintenance device for the production of energy saving building blocks according to claim 1, characterized in that: air duct (10) run through in steam chest (5), steam chest (5) with heater strip (9) pass through the screw connection, basin (8) with support (7) welding, support (7) with steam chest (5) welding, basin (8) with water injection pipeline (4) pass through threaded connection, water injection pipeline (4) run through in steam chest (5), water injection pipeline (4) with valve (3) pass through threaded connection, steam chest (5) with supporting leg (6) pass through bolted connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121864790.XU CN216400009U (en) | 2021-08-11 | 2021-08-11 | Low energy consumption curing means of production of building block for energy-conserving building |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121864790.XU CN216400009U (en) | 2021-08-11 | 2021-08-11 | Low energy consumption curing means of production of building block for energy-conserving building |
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| CN216400009U true CN216400009U (en) | 2022-04-29 |
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| CN202121864790.XU Active CN216400009U (en) | 2021-08-11 | 2021-08-11 | Low energy consumption curing means of production of building block for energy-conserving building |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115503087A (en) * | 2022-11-22 | 2022-12-23 | 中铁建设集团华北工程有限公司 | L-shaped wall component production mold and L-shaped wall component production method |
| CN118003449A (en) * | 2024-03-21 | 2024-05-10 | 江苏启安建设集团有限公司 | Steam curing equipment for concrete prefabricated parts |
-
2021
- 2021-08-11 CN CN202121864790.XU patent/CN216400009U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115503087A (en) * | 2022-11-22 | 2022-12-23 | 中铁建设集团华北工程有限公司 | L-shaped wall component production mold and L-shaped wall component production method |
| CN118003449A (en) * | 2024-03-21 | 2024-05-10 | 江苏启安建设集团有限公司 | Steam curing equipment for concrete prefabricated parts |
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