CN216324271U

CN216324271U - Continuous stamping on-line monitoring device for micro stamping parts

Info

Publication number: CN216324271U
Application number: CN202122777662.8U
Authority: CN
Inventors: 马磊; 杨作磊; 王东敏; 段术林
Original assignee: Jiangsu Shunhang Electronic Technology Co ltd
Current assignee: Jiangsu Shunhang Electronic Technology Co ltd
Priority date: 2021-11-12
Filing date: 2021-11-12
Publication date: 2022-04-19
Anticipated expiration: 2031-11-12

Abstract

The utility model discloses a continuous stamping online monitoring device for a tiny stamping part, which comprises a monitoring device main body, a sensing assembly, an inductor, an adjusting mechanism and a cleaning device, wherein the adjusting mechanism is arranged at the bottom of the monitoring device main body and is driven by an independent motor to drive components in a transmission case to carry out transmission, so that the top monitoring device main body carries out angle adjustment, and a ratchet wheel assembly is arranged in the transmission case, so that stable limiting can be realized, and the position deviation after rotation is avoided; be equipped with cleaning device at adjustment mechanism top rear end, the inside elevating system that is equipped with of cleaning device, elevating system can drive the brush and reciprocate, scrapes the inductor front end and sweeps, makes its surperficial impurity and adnexed dust scrape and sweep, does not need artifical clearance, and is automatic effectual.

Description

Continuous stamping on-line monitoring device for micro stamping parts

Technical Field

The utility model relates to the field related to production of stamping parts, in particular to a continuous stamping online monitoring device for a micro stamping part.

Background

The stamping part is a forming processing method which applies external force to plates, strips, pipes, profiles and the like by a press and a die to cause plastic deformation or separation of the plates, the strips, the pipes, the profiles and the like so as to obtain workpieces (stamping parts) with required shapes and sizes. The stamping and forging are plastic working (or called pressure working), and are called forging and pressing, the stamped blank mainly comprises hot-rolled and cold-rolled steel plates and steel strips, and in the continuous stamping process of the tiny stamping parts, a special online monitoring device is needed to monitor the workpiece, so that unqualified workpieces can be identified.

In the actual use process of the existing continuous stamping online monitoring device for the tiny stamping parts, the monitoring angle is fixed and is not easy to adjust; and the inductor of monitoring devices front end is infected with impurity easily, needs artifical clearance, and the clearance is inconvenient.

SUMMERY OF THE UTILITY MODEL

Therefore, in order to solve the above-mentioned disadvantages, the present invention provides an online monitoring device for continuous stamping of micro-stamped parts.

The utility model is realized in such a way that an online monitoring device for continuous stamping of a micro stamping part is constructed, the online monitoring device comprises a monitoring device main body, a sensing assembly is arranged in the middle of the front end of the monitoring device main body, an inductor is arranged at the front end of the sensing assembly, the bottom of the monitoring device main body is connected with an adjusting mechanism, a cleaning device is arranged at the rear end of the top of the adjusting mechanism, the adjusting mechanism comprises a transmission case, a rotating disc and a driving motor, a rotating disc is arranged in the middle of the top of the transmission case, the top of the rotating disc is connected with the top of the monitoring device main body, the rear end of the top of the rotating disc is connected with the cleaning device, and the driving motor is arranged at the right rear end of the top of the transmission case.

Preferably, the transmission case includes box, driving pulley, hold-in range, driven pulley, drive shaft, ratchet, layer board, fastener and spring, the right rear end is equipped with driving pulley in the box, middle part meets with the driving motor output shaft in the driving pulley, the driving pulley outside carries out synchronous revolution through hold-in range and driven pulley, the middle part is equipped with the drive shaft in the driven pulley, the drive shaft top is run through the box and is met with the rolling disc, the drive shaft outside is equipped with the ratchet, the layer board top is arranged in to the ratchet, drive shaft bottom is rotated with the layer board and is connected, the ratchet back contacts with the fastener, the right-hand member articulates with the layer board in the fastener, the fastener back offsets with the spring.

Preferably, the cleaning device comprises a lifting mechanism, a stepping motor, a fixed plate and a hairbrush, the bottom of the lifting mechanism is connected with the rotating disc, the stepping motor is mounted in the middle of the top end of the lifting mechanism, the fixed plate is arranged at the front end of the lifting mechanism, and the hairbrush is arranged at the front end of the bottom of the fixed plate.

Preferably, the lifting mechanism comprises a shell, a threaded rod, guide rods and a sliding plate, the threaded rod is arranged at the upper end of the middle part in the shell, the top of the threaded rod is connected with an output shaft of the stepping motor, the outer side of the threaded rod is connected with the sliding plate, the two ends of the sliding plate are penetrated through the guide rods fixed at the two ends in the shell, and the outer side of the sliding plate penetrates through the two sides of the shell and is connected with the fixed plate.

Preferably, twelve groups of ratchets are arranged on the outer side of the ratchet wheel, and the ratchets are abutted against the left side of the clamping piece.

Preferably, the upper end of the outer side of the shell is provided with a guide groove, and the outer side of the sliding plate penetrates through the guide groove and is connected with the rear end of the inner side of the fixed plate.

Preferably, the brush is flexible, and an inner side of the brush is opposite to a front end of the inductor.

Preferably, the sliding plate is internally threaded at the middle part inside, and the sliding plate is in threaded connection with the threaded rod at the middle part inside.

Preferably, the shell is made of stainless steel.

Preferably, the sliding plate is made of alloy steel.

The utility model has the following advantages: the utility model provides an online monitoring device for continuous stamping of a micro stamping part, which is improved by the following steps compared with the same type of equipment:

the method has the advantages that: according to the continuous stamping online monitoring device for the micro stamping parts, the adjusting mechanism is arranged at the bottom of the monitoring device main body and driven by the independent motor to drive the internal components of the transmission case to perform transmission, so that the top monitoring device main body performs angle adjustment, and the ratchet wheel component is arranged in the transmission case, so that stable limiting can be realized, and the position deviation after rotation is avoided.

The method has the advantages that: according to the continuous stamping online monitoring device for the micro stamping parts, the cleaning device is arranged at the rear end of the top of the adjusting mechanism, the lifting mechanism is arranged in the cleaning device and can drive the hairbrush to move up and down to scrape the front end of the inductor, so that impurities and attached dust on the surface of the inductor are scraped, manual cleaning is not needed, and the automatic effect is good.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of the adjustment mechanism of the present invention;

FIG. 3 is a schematic view of the internal structure of the transmission case of the present invention;

FIG. 4 is a schematic view of the cleaning apparatus of the present invention;

fig. 5 is a schematic view of the internal structure of the lifting mechanism of the present invention.

Wherein: the device comprises a monitoring device body-1, a sensing component-2, a sensor-3, an adjusting mechanism-4, a cleaning device-5, a transmission case-41, a rotating disc-42, a driving motor-43, a box body-411, a driving pulley-412, a synchronous belt-413, a driven pulley-414, a driving shaft-415, a ratchet wheel-416, a supporting plate-417, a clamping piece-418, a spring-419, a lifting mechanism-51, a stepping motor-52, a fixed plate-53, a brush-54, a shell-511, a threaded rod-512, a guide rod-513 and a sliding plate-514.

Detailed Description

The present invention will be described in detail with reference to fig. 1 to 5, and the technical solutions in the embodiments of the present invention will be clearly and completely described, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the utility model provides an online monitoring device for continuous stamping of a micro stamping part by improvement, which comprises a monitoring device main body 1, wherein a sensing assembly 2 is arranged in the middle of the front end of the monitoring device main body 1, an inductor 3 is arranged at the front end of the sensing assembly 2, the bottom of the monitoring device main body 1 is connected with an adjusting mechanism 4, and a cleaning device 5 is arranged at the rear end of the top of the adjusting mechanism 4.

Referring to fig. 2, the utility model provides an online monitoring device for continuous stamping of a micro stamping part by improvement, the adjusting mechanism 4 comprises a transmission case 41, a rotating disc 42 and a driving motor 43, the rotating disc 42 is arranged in the middle of the top end of the transmission case 41, the top of the rotating disc 42 is connected with the top of the monitoring device main body 1, the rear end of the top of the rotating disc 42 is connected with the cleaning device 5, and the driving motor 43 is arranged at the rear right end of the top of the transmission case 41.

Referring to fig. 3, the utility model provides an online monitoring device for continuous stamping of a micro stamping part by improvement, a transmission case 41 comprises a case 411, a driving pulley 412, a timing belt 413, a driven pulley 414, a driving shaft 415, a ratchet wheel 416, a supporting plate 417, a clamping piece 418 and a spring 419, the driving pulley 412 is arranged at the right rear end in the case 411, the middle part in the driving pulley 412 is connected with an output shaft of a driving motor 43, the outer side of the driving pulley 412 is synchronously rotated with the driven pulley 414 through the timing belt 413, the middle part in the driven pulley 414 is provided with the driving shaft 415, the top of the driving shaft 415 penetrates through the case 411 to be connected with a rotating disc 42, the ratchet wheel 416 is arranged at the outer side of the driving shaft 415, the ratchet wheel 416 is arranged at the top of the supporting plate 417, the bottom of the driving shaft 415 is rotatably connected with the supporting plate 417, the back of the ratchet wheel 416 is in contact with the clamping piece 418, the right end in the clamping piece 418 is hinged with the supporting plate 417, the back of the 418 is abutted against the spring 419, twelve groups of the clamping piece 416 are arranged at the outer side of the ratchet wheel 416, and the ratchet is propped against the left side of the clamping piece 418, so that stable limiting is convenient to carry out.

Referring to fig. 4, the utility model provides an on-line monitoring device for continuous stamping of a micro stamping part by improvement, wherein the cleaning device 5 comprises a lifting mechanism 51, a stepping motor 52, a fixing plate 53 and a brush 54, the bottom of the lifting mechanism 51 is connected with the rotating disc 42, the stepping motor 52 is installed in the middle of the top end of the lifting mechanism 51, the fixing plate 53 is arranged at the front end of the lifting mechanism 51, the brush 54 is arranged at the front end of the bottom of the fixing plate 53, the brush 54 is flexible, and the inner side of the brush 54 is opposite to the front end of the inductor 3, so that the scraping effect is good, and the efficiency is high.

Referring to fig. 5, the present invention provides an on-line monitoring device for continuous stamping of micro stamping parts by improvement, wherein the lifting mechanism 51 comprises a housing 511, a threaded rod 512, a guide rod 513 and a sliding plate 514, the upper end of the middle part in the housing 511 is provided with the threaded rod 512, the top of the threaded rod 512 is connected with the output shaft of the stepping motor 52, the outer side of the threaded rod 512 is connected with the sliding plate 514, two ends of the sliding plate 514 are penetrated through by the guide rod 513 fixed at two ends in the housing 511, the outer side of the sliding plate 514 penetrates through two sides of the housing 511 to be connected with the fixed plate 53, the middle part in the sliding plate 514 is provided with an internal thread, and the middle part in the sliding plate 514 is in threaded connection with the threaded rod 512, so as to facilitate the sliding plate 514 to move up and down, the sliding plate 514 is made of alloy steel, and has high strength and strong stability, the upper end of the outer side of the housing 511 is provided with a guide slot, and the outer side of the sliding plate 514 penetrates through the guide slot to be connected with the rear end of the inner side of the fixed plate 53, the direction is stable, and the slip is smooth, and casing 511 adopts stainless steel material, prevents to use for a long time and leads to the rusty.

The utility model provides an online monitoring device for continuous stamping of a micro stamping part through improvement, and the working principle is as follows;

firstly, when the on-line monitoring device needs to be used, the on-line monitoring device is firstly installed on a stamping device and faces a stamping station, then a monitoring device main body 1 is started to work, and the monitoring device main body 1 controls an inductor 3 to work, so that on-line monitoring can be carried out;

secondly, when the angle of the monitoring device needs to be adjusted, a user starts the driving motor 43 to work, the driving motor 43 drives the driving pulley 412 to rotate, the synchronous belt 413 on the outer side of the driving pulley 412 drives the driven pulley 414 to rotate, the driving shaft 415 in the middle of the driven pulley 414 can drive the rotating disc 42 on the top to rotate, and the rotating disc 42 can drive the monitoring device main body 1 to rotate, so that the angle position is adjusted;

thirdly, in the rotating process, the ratchet wheel 416 on the outer side of the driving shaft 415 rotates along with the driving shaft, and the limiting is carried out by the clamping piece 418, so that the adjustment of twelve groups of angles can be realized;

fourthly, when the impurity on the surface of the inductor 3 and the attached dust need to be cleaned, the user starts the step motor 52 to work, the step motor 52 drives the threaded rod 512 to rotate, then the threaded rod 512 can enable the sliding plate 514 to slide, the sliding plate 514 slides under the guiding action of the guide rod 513, so that the fixed plate 53 slides, and the brush 54 at the front end of the bottom of the fixed plate 53 can sweep the front end of the inductor 3 to realize cleaning.

The utility model provides an online monitoring device for continuous stamping of a micro stamping part through improvement, an adjusting mechanism 4 is arranged at the bottom of a monitoring device main body 1, the adjusting mechanism 4 is driven by an independent motor to drive components in a transmission case 41 to carry out transmission, so that the top monitoring device main body 1 carries out angle adjustment, and a ratchet 416 component is arranged in the transmission case 41, so that stable limiting can be realized, and the position deviation after rotation is avoided; be equipped with cleaning device 5 at adjustment mechanism 4 top rear end, cleaning device 5 is inside to be equipped with elevating system 51, and elevating system 51 can drive brush 54 and reciprocate, sweeps inductor 3 front end, makes its surperficial impurity sweep with adnexed dust, does not need artifical clearance, and is automatic effectual.

The basic principles and main features of the present invention and the advantages of the present invention have been shown and described, and the standard parts used in the present invention are all available on the market, the special-shaped parts can be customized according to the description and the accompanying drawings, the specific connection mode of each part adopts the conventional means of bolt and rivet, welding and the like mature in the prior art, the machinery, parts and equipment adopt the conventional type in the prior art, and the circuit connection adopts the conventional connection mode in the prior art, and the details are not described herein.

The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the utility model. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. An online monitoring device for continuous stamping of a micro stamping part comprises a monitoring device main body (1), wherein a sensing assembly (2) is arranged in the middle of the front end of the monitoring device main body (1), and an inductor (3) is arranged at the front end of the sensing assembly (2); the method is characterized in that: still include adjustment mechanism (4) and cleaning device (5), monitoring devices main part (1) bottom meets with adjustment mechanism (4), adjustment mechanism (4) top rear end is equipped with cleaning device (5), adjustment mechanism (4) include transmission case (41), rolling disc (42) and driving motor (43), transmission case (41) top middle part is equipped with rolling disc (42), rolling disc (42) top meets with monitoring devices main part (1) top, rolling disc (42) top rear end meets with cleaning device (5), driving motor (43) are installed to transmission case (41) top right rear end.

2. The continuous stamping online monitoring device for the micro stamped parts as claimed in claim 1, wherein: the transmission case (41) comprises a case body (411), a driving pulley (412), a synchronous belt (413), a driven pulley (414), a driving shaft (415), a ratchet wheel (416), a supporting plate (417), a clamping piece (418) and a spring (419), wherein the driving pulley (412) is arranged at the rear right end in the case body (411), the middle inside the driving pulley (412) is connected with an output shaft of a driving motor (43), the outer side of the driving pulley (412) synchronously rotates with the driven pulley (414) through the synchronous belt (413), the middle inside the driven pulley (414) is provided with the driving shaft (415), the top of the driving shaft (415) penetrates through the case body (411) and is connected with a rotating disc (42), the ratchet wheel (416) is arranged on the outer side of the driving shaft (415), the ratchet wheel (416) is arranged on the top of the supporting plate (417), the bottom of the driving shaft (415) is rotatably connected with the supporting plate (417), and the back of the ratchet wheel (416) is contacted with the clamping piece (418), the inner right end of the clamping piece (418) is hinged with the supporting plate (417), and the back surface of the clamping piece (418) is propped against the spring (419).

3. The continuous stamping online monitoring device for the micro stamped parts as claimed in claim 1, wherein: cleaning device (5) include elevating system (51), step motor (52), fixed plate (53) and brush (54), elevating system (51) bottom meets with rolling disc (42), elevating system (51) top mid-mounting has step motor (52), elevating system (51) front end is equipped with fixed plate (53), fixed plate (53) bottom front end is equipped with brush (54).

4. The continuous stamping online monitoring device for the micro stamped parts as claimed in claim 3, wherein: elevating system (51) is including casing (511), threaded rod (512), guide arm (513) and sliding plate (514), middle part upper end is equipped with threaded rod (512) in casing (511), threaded rod (512) top meets with step motor (52) output shaft, the threaded rod (512) outside meets with sliding plate (514), the guide arm (513) of both ends run through in casing (511) is fixed at sliding plate (514) both ends, sliding plate (514) outside runs through casing (511) both sides and meets with fixed plate (53).

5. The continuous stamping online monitoring device for the micro stamped parts as claimed in claim 2, wherein: twelve groups of ratchets are arranged on the outer side of the ratchet wheel (416), and the ratchets are abutted against the left side of the clamping piece (418).

6. The continuous stamping online monitoring device for the micro stamped parts as claimed in claim 4, wherein: the upper end of the outer side of the shell (511) is provided with a guide groove, and the outer side of the sliding plate (514) penetrates through the guide groove and is connected with the rear end of the inner side of the fixed plate (53).

7. The continuous stamping online monitoring device for the micro stamped parts as claimed in claim 3, wherein: the brush (54) is flexible, and the inner side of the brush (54) is opposite to the front end of the inductor (3).

8. The continuous stamping online monitoring device for the micro stamped parts as claimed in claim 4, wherein: the inner middle part of the sliding plate (514) is provided with internal threads, and the inner middle part of the sliding plate (514) is in threaded connection with the threaded rod (512).