CN216311601U - Full-automatic winding device for inductor - Google Patents
Full-automatic winding device for inductor Download PDFInfo
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- CN216311601U CN216311601U CN202122575344.3U CN202122575344U CN216311601U CN 216311601 U CN216311601 U CN 216311601U CN 202122575344 U CN202122575344 U CN 202122575344U CN 216311601 U CN216311601 U CN 216311601U
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Abstract
The utility model aims to provide the full-automatic winding device for the inductor, which has accurate and quick winding action, effectively replaces manual operation and greatly improves the winding efficiency and the yield of the inductor. It includes mounting panel 1, drive mechanism and winding mechanism, drive mechanism is fixed to be set up at 1 upper surface of mounting panel, winding mechanism is connected with drive mechanism and sets up at 1 lower surface of mounting panel, be provided with arc spout 2 on mounting panel 1, winding mechanism is with arc spout 2 sliding fit under drive mechanism's drive, drive mechanism includes winding displacement motor 3, transmission wheelset 4 that is connected with 3 output of winding displacement motor and the initial point switch 5 of setting on mounting panel 1, winding mechanism links to each other with transmission wheelset 4, initial point switch 5 and 3 electric connection of winding displacement motor, when pressing initial point switch 5, winding mechanism gets back to preset position under drive wheelset 4's drive. The utility model can be applied to the field of inductor winding processing.
Description
Technical Field
The utility model relates to inductance winding processing equipment, in particular to a full-automatic inductance winding device.
Background
The inductor is an element capable of converting electric energy into magnetic energy to be stored, the structure of the inductor is similar to that of a transformer, but only one winding is provided, the magnetic ring inductor is formed by winding coils on a magnetic ring, one wire is a differential mode inductor from head to tail, and two wires are wound in parallel or are wound separately on two sides to form a common mode inductor. At present, the magnetic ring inductance wire winding is mostly accomplished manual work, fixes the magnetic ring at the wire winding bench through the manual work, fixes the general of magnetic ring through anchor clamps, then with the winding of enameled wire round at the first half of magnetic ring, then take off the product upset fixed, the other half part of repeated winding magnetic ring, this kind of method efficiency is lower, needs more manpower to the density of wire winding can't guarantee unanimously.
SUMMERY OF THE UTILITY MODEL
The utility model aims to solve the technical problem of overcoming the defects of the prior art and provides the full-automatic winding device for the inductor, which has accurate and quick winding action, effectively replaces manual operation and greatly improves the winding efficiency and the yield of the inductor.
The technical scheme adopted by the utility model is as follows: the winding device comprises a mounting plate, a transmission mechanism and a winding mechanism, wherein the transmission mechanism is fixedly arranged on the upper surface of the mounting plate, the winding mechanism is connected with the transmission mechanism and is arranged on the lower surface of the mounting plate, an arc-shaped chute is arranged on the mounting plate, the winding mechanism is in sliding fit with the arc-shaped chute under the driving of the transmission mechanism, the transmission mechanism comprises a winding displacement motor, a transmission wheel set connected with the output end of the winding displacement motor and an origin switch arranged on the mounting plate, the winding mechanism is connected with the transmission wheel set, the origin switch is electrically connected with the winding displacement motor, and when the origin switch is pressed, the winding mechanism returns to a preset position under the driving of the transmission wheel set.
Further, the transmission wheelset comprises a driving synchronizing wheel, a first transmission belt, a driven synchronizing wheel and a transmission shaft, the driving synchronizing wheel is connected with the output end of the winding displacement motor, one end of the transmission shaft is connected with the driven synchronizing wheel, the other end of the transmission shaft penetrates through the mounting plate and is connected with the winding mechanism, and the driving synchronizing wheel is connected with the driven synchronizing wheel through the first transmission belt.
Still further, still overlap and be equipped with fixed cover on the transmission shaft, fixed cover sets up on the mounting panel, still be provided with a plurality of rolling bearing in the fixed cover with between the transmission shaft.
Still further, the transmission wheel set further comprises a plurality of support rods fixedly arranged on the mounting plate, and the wire arranging motor is connected with the mounting plate through the support rods.
Still further, the winding mechanism comprises a swing frame, a winding motor, a second transmission belt, a double-transmission wheel and a winding manipulator, one end of the swing frame is fixedly connected to the transmission shaft, the winding motor is installed at the other end of the swing frame, the output end of the winding motor is connected with the double-transmission wheel through the second transmission belt, an eccentric shaft is arranged on the double-transmission wheel, a C-shaped sliding groove is formed in the position, corresponding to the eccentric shaft, of the swing frame, the eccentric shaft penetrates through the C-shaped sliding groove to be connected with the winding manipulator, and when the double-transmission wheel rotates, the movement track of the eccentric shaft is consistent with that of the C-shaped sliding groove.
Furthermore, the winding manipulator comprises a winding frame, a wire clamping cylinder and a wire clamping manipulator, the winding frame is fixedly connected with the eccentric shaft, the wire clamping cylinder is fixedly arranged at the bottom of the winding frame, the wire clamping manipulator is connected with the wire clamping cylinder in a starting mode, and the wire clamping manipulator can slide at the bottom of the wire clamping cylinder.
And finally, a guide block is arranged above the swing frame, and the swing frame is arranged in the arc-shaped sliding groove in a sliding manner through the guide block.
The utility model has the beneficial effects that: the full-automatic winding machine realizes full-automatic winding work of an inductance magnetic ring through the matching of the transmission mechanism and the winding mechanism, the wire clamping mechanical arm slides up and down along the C-shaped chute under the driving of the winding motor, so that a metal wire is wound on the magnetic ring wall, the wire arranging motor controls the swing frame to drive the winding mechanism to slide according to a preset direction, and particularly, after the wire clamping mechanical arm finishes one-time reciprocating sliding on the C-shaped chute, the swing frame does not advance to a preset direction, so that the winding machine can finish winding processes such as differential mode inductance, common mode inductance, a cross winding method and the like, the wire arranging precision of each winding is accurately controlled through the wire arranging motor, the winding efficiency is effectively improved, the winding precision is greatly improved, and manual winding work is perfectly replaced.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
fig. 2 is a schematic diagram of the explosive structure of the present invention.
Detailed Description
As shown in fig. 1 and 2, the utility model includes a mounting plate 1, a transmission mechanism and a winding mechanism, the transmission mechanism is fixedly arranged on the upper surface of the mounting plate 1, the winding mechanism is connected with the transmission mechanism and arranged on the lower surface of the mounting plate 1, an arc chute 2 is arranged on the mounting plate 1, the winding mechanism is in sliding fit with the arc chute 2 under the driving of the transmission mechanism, the transmission mechanism includes a flat cable motor 3, a transmission wheel set 4 connected with the output end of the flat cable motor 3 and an origin switch 5 arranged on the mounting plate 1, the winding mechanism is connected with the transmission wheel set 4, the origin switch 5 is electrically connected with the flat cable motor 3, and when the origin switch 5 is pressed, the winding mechanism returns to a preset position under the driving of the transmission wheel set 4. When after winding mechanism accomplishes a wire winding, winding displacement motor 3 starts, through drive wheelset 4 drives, winding mechanism is in according to predetermineeing the certain stroke of angular sliding in arc spout 2, constantly repeated wire winding and slip process, until accomplishing inductance wire winding process, pass through after accomplishing the wire winding initial point switch 5 control winding displacement motor 3 resets, winding mechanism is in get back to initial position under drive wheelset 4's the drive, wait for next time wire winding operation.
In this embodiment, the transmission wheel set 4 includes a driving synchronizing wheel 40, a first transmission belt 41, a driven synchronizing wheel 42 and a transmission shaft 43, the driving synchronizing wheel 40 is connected to the output end of the winding displacement motor 3, one end of the transmission shaft 43 is connected to the driven synchronizing wheel 42, the other end of the transmission shaft passes through the mounting plate 1 and is connected to the winding mechanism, and the driving synchronizing wheel 40 is connected to the driven synchronizing wheel 42 through the first transmission belt 41. A fixing sleeve 44 is further sleeved on the transmission shaft 43, the fixing sleeve 44 is arranged on the mounting plate 1, and a plurality of rotating bearings 45 are further arranged between the inside of the fixing sleeve 44 and the transmission shaft 43. The transmission wheel set 4 further comprises a plurality of support rods 46 fixedly arranged on the mounting plate 1, the flat cable motor 3 is connected with the mounting plate 1 through the support rods 46, and the flat cable motor 3 is arranged on the support rods 46, so that the lower part of the flat cable motor has a certain suspension position to make room for the installation of the driving synchronizing wheel 40. In the present invention, the diameter of the driven synchronizing wheel 42 is larger than that of the driving synchronizing wheel 40, racks are respectively disposed at positions corresponding to the driving synchronizing wheel 40 and the driven synchronizing wheel 42 inside the first transmission belt 41, and the length of the rack determines the maximum sliding stroke of the winding mechanism in the arc-shaped chute to a certain extent.
In this embodiment, the winding mechanism includes a swing frame 6, a winding motor 7, a second transmission belt 8, a double-transmission wheel 9 and a winding manipulator, one end of the swing frame 6 is fixedly connected to the transmission shaft 43, the winding motor 7 is installed at the other end of the swing frame, an output end of the winding motor 7 is connected to the double-transmission wheel 9 through the second transmission belt 8, an eccentric shaft 10 is arranged on the double-transmission wheel 9, a C-shaped chute 11 is arranged on the swing frame 6 at a position corresponding to the eccentric shaft 10, the eccentric shaft 10 penetrates through the C-shaped chute 11 to be connected to the winding manipulator, and when the double-transmission wheel 9 rotates, a movement track of the eccentric shaft 10 is consistent with the C-shaped chute 11. In the utility model discloses, the coiling manipulator includes bobbin 12, double-layered line cylinder 13 and double-layered line manipulator 14, bobbin 12 with eccentric shaft 10 fixed connection, double-layered line cylinder 13 is fixed to be set up the bottom of bobbin 12, double-layered line manipulator 14 with double-layered line cylinder 13 starts continuously, and double-layered line manipulator 14 can double-layered line cylinder 13 bottom slides. A guide block 15 is further arranged above the swing frame 6, and the swing frame 6 is arranged in the arc-shaped sliding chute 2 in a sliding mode through the guide block 15.
When a metal wire is needed to wind an inductor, presetting the position of the swing frame 6 in the arc-shaped chute 2 so as to determine the winding direction of the inductor, setting the rotation angle of the winding displacement motor 3 according to the density requirement of product winding, starting the winding displacement cylinder 3 when winding is started, clamping the metal wire passing through a magnetic ring by the winding displacement motor 14, driving the winding displacement motor 7 to wind the wire along the C-shaped chute from top to bottom (or from bottom to top), and driving the swing frame 6 to slide in the appointed direction along the arc-shaped chute 2 by the winding displacement motor 3 when the winding displacement motor 14 finishes winding once, until the winding process of the whole magnetic ring is finished; when the cross winding method is needed to be carried out on the inductance magnetic ring, two metal wires are needed to be wound from the center of the magnetic ring to two sides respectively, so that only two full-automatic winding devices of the inductance disclosed by the utility model are needed to be used, the full-automatic winding devices are respectively arranged on the winding workbench and the top, the swing frame 6 is preset to the center of the magnetic ring, after the winding is started, the metal wires are clamped from bottom to top by equipment arranged on the winding workbench and are arranged from the center of the magnetic ring to the left side, the metal wires are clamped from top to bottom by equipment arranged at the top of the winding workbench and are arranged from the center of the magnetic ring to the right side, and the full-automatic winding of the cross winding method is realized.
Finally, it should be emphasized that the above-described preferred embodiments of the present invention are merely examples of implementations, rather than limitations, and that many variations and modifications of the utility model are possible to those skilled in the art, without departing from the spirit and scope of the utility model.
Claims (7)
1. The utility model provides a full-automatic winding device of inductance which characterized in that: it comprises a mounting plate (1), a transmission mechanism and a winding mechanism, wherein the transmission mechanism is fixedly arranged on the upper surface of the mounting plate (1), the winding mechanism is connected with the transmission mechanism and is arranged on the lower surface of the mounting plate (1), an arc-shaped sliding chute (2) is arranged on the mounting plate (1), the winding mechanism is driven by the transmission mechanism to be in sliding fit with the arc-shaped sliding chute (2), the transmission mechanism comprises a wire arranging motor (3), a transmission wheel set (4) connected with the output end of the wire arranging motor (3) and an origin switch (5) arranged on the mounting plate (1), the winding mechanism is connected with the transmission wheel set (4), the origin switch (5) is electrically connected with the winding displacement motor (3), when the origin switch (5) is pressed, the winding mechanism returns to a preset position under the driving of the transmission wheel set (4).
2. The full-automatic winding device for the inductor according to claim 1, wherein: the transmission wheelset (4) includes initiative synchronizing wheel (40), first transmission belt (41), driven synchronizing wheel (42) and transmission shaft (43), initiative synchronizing wheel (40) with the output of winding displacement motor (3) is connected, transmission shaft (43) one end with driven synchronizing wheel (42) link to each other, and the other end passes mounting panel (1) and with winding mechanism links to each other, initiative synchronizing wheel (40) with pass through between driven synchronizing wheel (42) first transmission belt (41) link to each other.
3. The full-automatic winding device for the inductor according to claim 2, wherein: the transmission shaft (43) is further sleeved with a fixing sleeve (44), the fixing sleeve (44) is arranged on the mounting plate (1), and a plurality of rotating bearings (45) are further arranged in the fixing sleeve (44) and between the transmission shaft (43).
4. The full-automatic winding device for the inductor according to claim 2, wherein: the transmission wheel set (4) further comprises a plurality of support rods (46) fixedly arranged on the mounting plate (1), and the flat cable motor (3) is connected with the mounting plate (1) through the support rods (46).
5. The full-automatic winding device for the inductor according to claim 3, wherein: the winding mechanism comprises a swing frame (6), a winding motor (7), a second transmission belt (8), a double transmission wheel (9) and a winding manipulator, one end of the swing frame (6) is fixedly connected to the transmission shaft (43), the other end is provided with the winding motor (7), the output end of the winding motor (7) is connected with the double driving wheel (9) through the second driving belt (8), an eccentric shaft (10) is arranged on the double transmission wheel (9), a C-shaped chute (11) is arranged on the swing frame (6) at a position corresponding to the eccentric shaft (10), the eccentric shaft (10) penetrates through the C-shaped sliding groove (11) to be connected with the winding manipulator, when the double transmission wheel (9) rotates, the motion trail of the eccentric shaft (10) is consistent with that of the C-shaped sliding chute (11).
6. The full-automatic winding device for the inductor according to claim 5, wherein: the winding manipulator comprises a winding frame (12), a wire clamping cylinder (13) and a wire clamping manipulator (14), the winding frame (12) is fixedly connected with the eccentric shaft (10), the wire clamping cylinder (13) is fixedly arranged at the bottom of the winding frame (12), the wire clamping manipulator (14) is connected with the wire clamping cylinder (13) in a starting mode, and the wire clamping manipulator (14) can slide at the bottom of the wire clamping cylinder (13).
7. The full-automatic winding device for the inductor according to claim 5, wherein: a guide block (15) is further arranged above the swing frame (6), and the swing frame (6) is arranged in the arc-shaped sliding groove (2) in a sliding mode through the guide block (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122575344.3U CN216311601U (en) | 2021-10-26 | 2021-10-26 | Full-automatic winding device for inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122575344.3U CN216311601U (en) | 2021-10-26 | 2021-10-26 | Full-automatic winding device for inductor |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216311601U true CN216311601U (en) | 2022-04-15 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122575344.3U Active CN216311601U (en) | 2021-10-26 | 2021-10-26 | Full-automatic winding device for inductor |
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| CN (1) | CN216311601U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113903593A (en) * | 2021-10-26 | 2022-01-07 | 珠海科瑞思科技股份有限公司 | Full-automatic winding device for inductor |
| CN113903593B (en) * | 2021-10-26 | 2024-07-30 | 珠海科瑞思科技股份有限公司 | Full-automatic winding device of inductance |
-
2021
- 2021-10-26 CN CN202122575344.3U patent/CN216311601U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113903593A (en) * | 2021-10-26 | 2022-01-07 | 珠海科瑞思科技股份有限公司 | Full-automatic winding device for inductor |
| CN113903593B (en) * | 2021-10-26 | 2024-07-30 | 珠海科瑞思科技股份有限公司 | Full-automatic winding device of inductance |
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