CN216298217U - Welding equipment for ceramic heating body pins - Google Patents
Welding equipment for ceramic heating body pins Download PDFInfo
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- CN216298217U CN216298217U CN202121420083.1U CN202121420083U CN216298217U CN 216298217 U CN216298217 U CN 216298217U CN 202121420083 U CN202121420083 U CN 202121420083U CN 216298217 U CN216298217 U CN 216298217U
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Abstract
The utility model relates to the technical field of welding of heating elements of electronic cigarettes, and discloses welding equipment for pins of a ceramic heating element, which comprises a rack, and a pin conveying device and a pin folding testing device which are arranged on the rack, wherein the pin conveying device comprises a cutting chuck and a welding chuck; the welding feeding chuck is arranged at the front end of the welding feeding sliding seat, the welding feeding sliding seat is arranged below the cutting feeding sliding seat, and the welding feeding sliding seat is driven by a welding feeding sliding seat driver to slide towards the direction of the spot welding table; the welding chuck clamps and sends the pins to be connected with the ceramic heating element on the spot welding table, and the ceramic heating element is clamped and fixed by the spot welding chuck and then is welded with the pins through the spot welding head; the bending piece of the bending pin testing device is provided with a bending surface which inclines downwards, the bending testing chuck clamps and conveys the ceramic heating body with the welded pins to the bending testing table, and the bending piece is driven by the bending air cylinder to bend the pins to form a set angle.
Description
Technical Field
The utility model relates to the technical field of welding of heating elements of electronic cigarettes, in particular to welding equipment for pins of a ceramic heating element.
Background
The ceramic heating body is a medium which can enable the heating wire to generate heat after being electrified, the ceramic heating body is widely applied in life, for example, the ceramic heating core is applied to an atomizer, especially, the ceramic heating core is used as the ceramic heating core in the electronic cigarette atomizer, the ceramic heating core is the core component part in the electronic cigarette atomizer, the heating wire generates heat through the power supply of a battery during the function, the tobacco tar adsorbed on the ceramic heating core begins to volatilize after reaching a certain temperature, and smoke is formed, so that the effect of sucking smoke is achieved for people.
In the core processing production that generates heat of pottery, need weld pin on the ceramic core that generates heat come with line connection, the used equipment of present ceramic core welding pin that generates heat still has more defect, especially giving the ceramic core welding pin in-process that generates heat, often need adjust the position of the both ends welding pin of ceramic core that generates heat through manual, often break off when leading to welding pin, degree of automation is low, and machining efficiency has not satisfied the market demand.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide welding equipment for a ceramic heating element pin, and aims to solve the problems that in the prior art, the existing ceramic heating element pin welding process is frequently interrupted, and the processing efficiency is low.
The utility model is realized in this way, a welding device for ceramic heater pin comprises
A frame;
the pin sending device is arranged on the rack and comprises a cutting chuck and a welding chuck, the welding chuck is positioned on one side of the cutting chuck, which is used for sending pins, the cutting chuck is arranged on a cutting slide seat, and the cutting slide seat is driven by a cutting slide seat cylinder to slide back and forth towards the direction of the spot welding table;
the welding feeding chuck is arranged at the front end of the welding feeding sliding seat, the welding feeding sliding seat is arranged below the cutting feeding sliding seat, and the welding feeding sliding seat is driven by a welding feeding sliding seat driver to slide back and forth towards the direction of the spot welding table;
the welding feeding chuck is driven by the welding feeding slide seat driver, a pin is clamped and fed to be connected with a ceramic heating body on the spot welding table, and the ceramic heating body is clamped and fixed by the spot welding chuck and then is welded with the pin through the spot welding head;
the pin bending testing device is arranged on the rack and comprises a bending piece, the bending piece is provided with an upper bending face inclining downwards and a lower bending face inclining upwards and oppositely arranged, after the pin is welded on the ceramic heating body on the spot welding bench, the pin is conveyed to the bending test bench through the bending test chuck, and the upper bending face and the lower bending face are driven by the bending air cylinder to bend the pin downwards and upwards to move to a set angle respectively.
Further, a feeding and cutting base is arranged on the rack, the feeding and cutting sliding seat is mounted on the feeding and cutting base through a feeding and cutting sliding rail, and a feeding and cutting clamping piece and a feeding and cutting clamping cylinder for driving the feeding and cutting clamping piece are further arranged on the feeding and cutting base.
Furthermore, send and weld the slide and install through sending and welding the slide rail on the panel of frame, send and weld the slide driver and locate send the rear end of welding the slide.
Furthermore, the upper bending surface and the lower bending surface are respectively arranged on the bending air cylinder, the bending air cylinder is arranged on the rack through a vertical plate seat, and the bending test bench is arranged on the rack and is positioned between the upper bending surface and the lower bending surface.
Further, the spot welding chucks and the bending test chucks are arranged on a chuck mounting rack in an arrangement manner, a mounting rack base is connected below the chuck mounting rack, the mounting rack base is arranged on the rack through a mounting rack sliding rail, and the mounting rack base is driven by a ceramic shifting module to slide back and forth along the direction of the mounting rack sliding rail;
the clamp mounting frame is also provided with a discharge clamp, and the discharge clamp, the spot welding clamp and the bending test clamp are arranged in an array;
the spot welding chuck with the spot welding platform corresponds the arrangement, the test chuck of bending with the testboard of bending corresponds the arrangement, wherein spot welding platform bottom is equipped with the welding bench slide, the welding bench slide through welding bench slide rail movable mounting in the frame, the testboard fixed mounting of bending is in the frame.
Furthermore, the bending test platform comprises a discharging device used for guiding the flow direction of finished products, the discharging device is arranged on the rack, and the discharging device is located beside the bending test platform and corresponds to the discharging chuck.
Further, the ceramic heating element welding machine comprises a coil assembly used for unreeling pins, wherein the coil assembly is arranged on the rack, and the pins pulled out by the coil assembly are respectively conveyed to a cutting chuck, a cutting clamping piece and a welding chuck to be conveyed to a spot welding table to be connected with a ceramic heating element in a spot welding mode after being straightened by a straightener.
Further, including the vibration dish that is used for placing ceramic heat-generating body, the vibration dish is located in the frame, vibration dish adjacent side is equipped with the silo on the pottery, the silo on the pottery with the discharge gate of vibration dish is connected.
Further, the ceramic shifting module is provided with a shifting driver, and the shifting driver drives the welding table sliding seat to slide back and forth along the direction of the welding table sliding rail;
after the ceramic heating element on the spot welding table is welded with the pin at the first end, the spot welding table is driven by the displacement driver to displace the second end of the ceramic heating element, which is required to be welded with the pin, to the spot welding position of the spot welding head.
Furthermore, the welding and feeding chuck of the pin feeding device respectively clamps and feeds pins to a plurality of spot welding tables, the first ends and the second ends of the ceramic heating elements on the spot welding tables are respectively and correspondingly connected with the pins fed by the welding and feeding chuck, and the spot welding heads respectively and correspondingly weld the first ends and the second ends of the ceramic heating elements.
Compared with the prior art, the welding equipment for the ceramic heating element pin provided by the utility model has the advantages that the pin is clamped and conveyed through the cutting and conveying chuck and the welding and conveying chuck of the pin conveying device, the pin is firstly clamped and conveyed to the welding and conveying chuck by using the cutting and conveying chuck, and then the pin is clamped and conveyed to the spot welding table by using the welding and conveying chuck, so that the purpose of uninterrupted clamping and conveying of the pin is realized; the pin is connected with the ceramic heating element after being clamped and conveyed to the spot welding table, so that the pin can be welded through the spot welding head, and the ceramic heating element can be clamped by the spot welding chuck when the pin is welded, so that the welding error is avoided, and the welding quality is improved; after the pins are welded, clamping and conveying the ceramic heating body to a bending test bench through a bending test chuck, and bending the pins on the ceramic heating body by using a bending piece; the whole process is finished automatically, and the whole process runs uninterruptedly, so that the working efficiency is effectively improved.
Drawings
FIG. 1 is a perspective view of the overall structure provided by a first embodiment of the present invention;
FIG. 2 is a perspective view of another portion of the structure provided by the first embodiment of the present invention;
fig. 3 is a schematic structural diagram of an aligner provided in an embodiment of the present invention;
fig. 4 is a schematic structural diagram of a cutting portion of the pin feeding device according to an embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a solder sending portion of the pin sending apparatus according to the embodiment of the present invention;
FIG. 6 is a schematic structural diagram of a bending testing apparatus according to an embodiment of the present invention;
FIG. 7 is a perspective view of the overall structure provided by a second embodiment of the present invention
Fig. 8 is a top view of the overall structure provided by the second embodiment of the present invention.
In the figure: 10-a frame;
20-pin feeding device, 201-feeding cutting chuck, 202-feeding welding chuck, 203-feeding cutting slide seat, 204-feeding cutting slide seat air cylinder, 205-feeding welding slide seat, 206-feeding welding slide seat driver, 207-feeding cutting base, 208-feeding cutting clamping piece, 209-feeding cutting clamping air cylinder, 210-feeding welding slide rail, 21-positioning chuck and 22-positioning air cylinder;
30-spot welding table, 31-spot welding chuck and 32-welding table slide rail;
40-a bending foot testing device, 401-a bending piece, 4011-a bending surface, 4012-a lower bending surface, 41-a bending testing chuck, 42-a bending testing table, 43-a bending cylinder and 44-an insulating block;
50-chuck mounting rack, 51-mounting rack base and 52-mounting rack slide rail;
61-discharge chuck;
70-a discharging device;
80-a coil assembly;
90-straightener, 901-horizontal straightener, 902-vertical straightener;
10-1-vibrating pan;
20-1-ceramic feeding trough;
30-1-ceramic displacement module.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
The following describes the implementation of the present invention in detail with reference to specific embodiments.
The same or similar reference numerals in the drawings of the present embodiment correspond to the same or similar components; in the description of the present invention, it should be understood that if there is an orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", etc. based on the orientation or positional relationship shown in the drawings, it is only for convenience of describing the present invention and simplifying the description, but it is not intended to indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and are not to be construed as limiting the present invention, and the specific meaning of the terms may be understood by those skilled in the art according to specific circumstances.
Referring to fig. 1-8, the preferred embodiment of the present invention is shown.
The welding equipment of the ceramic heating element pin is used for welding the pin to the ceramic heating element of the electronic cigarette, so that the ceramic heating element is provided with a wiring pin connected with a circuit. The welding equipment comprises a rack 10, wherein a high table top and a low table top are arranged on the rack 10, a panel for mounting processing equipment is arranged on the high table top, and a pin conveying device 20 and a pin folding testing device 40 are arranged on the panel; the pin sending device 20 includes a cutting sending chuck 201 and a welding sending chuck 202, the chucks are used for sending the pin to the welding sending chuck 202 and also are responsible for cutting the pin, and the welding sending chuck 202 is responsible for sending the pin to the spot welding position.
Aiming at the work flow requirements of the ceramic heating element for processing welding pins, the pins are firstly clamped and cut, and then are sent to a spot welding position in a clamping manner, so that the welding sending chuck 202 needs to be arranged behind the welding sending chuck 201, namely the welding sending chuck 202 is arranged at the side, to be sent to the pins, of the welding sending chuck 201; a cutting-sending sliding seat 203 is arranged below the cutting-sending chuck 201, specifically, a holding cylinder for driving the cutting-sending chuck 201 is arranged on the cutting-sending sliding seat 203, the cutting-sending chuck 201 is arranged on one side surface of the holding cylinder, the cutting-sending sliding seat 203 is connected with a cutting-sending sliding seat cylinder 204, the cutting-sending sliding seat 203 can slide back and forth towards the spot welding table 30 under the driving of the cutting-sending sliding seat cylinder 204, that is, the cutting-sending sliding seat cylinder 204 drives the cutting-sending sliding seat 203, then the cutting-sending sliding seat 203 drives the cutting-sending chuck 201, and the cutting-sending chuck 201 clamps the pins and moves towards the electric welding table, thereby realizing the purpose of clamping and sending the pins.
The welding clamp 202 is connected with a welding slide seat 205 and is arranged at the front end of the welding slide seat 205, the welding slide seat 205 is connected with a welding slide seat driver 206, and the welding slide seat driver 206 can select a welding slide seat driver or a welding slide seat motor, so that the welding slide seat driver 206 can drive the welding slide seat 205 to slide back and forth towards the spot welding table 30, and the welding clamp 202 can be driven to move towards the spot welding table in the sliding process of the welding slide seat 205; that is, the welding chuck 202 clamps the pins to clamp the pins to the spot welding table 30 to be connected with the ceramic heating element, then the spot welding chuck 31 clamps and fixes the ceramic heating element, and the spot welding head is used for welding the pins on the ceramic heating element; for the assembly relationship between the welding slide 205 and the cutting slide 203, the welding slide 205 is disposed below the cutting slide 203, so as to save the assembly space, and of course, as long as the clamping and cutting requirements of the leads are met, the assembly relationship between the cutting slide 203 and the welding slide 205 can be changed according to the actual requirements.
After the ceramic heating element has welded the pin, the next step is the processing of bending of pin, the bending of pin is accomplished through book foot testing arrangement 40, book foot testing arrangement 40 is including the piece 401 of bending, and should bend the piece 401 and have the face 4011 of bending on the slope down, and the relative face 4012 of bending down that sets up of bending down, the face 4011 of bending on 401 and the inclination setting of the face 4012 of bending down of bending are used for confirming the gradient of the pin angle of bending when bending the pin.
After the ceramic heating element on the spot welding table 30 is welded with the pin, the pin is clamped and conveyed to the bending test table 42 through the bending test chuck 41; the lower part of the upper bending surface 4011 and the lower bending surface 4012 is connected with a bending cylinder 43, the bending cylinder 43 is installed on the panel of the frame 10 through a vertical plate seat, the vertical plate seat faces to one side of the bending test bench 42, and the lower bending surface 4012 is arranged below the upper bending surface 4011. Like this, under the drive of the cylinder 43 of bending, the face 4011 of bending can move down, and the face 4012 of bending down moves up, from this through the face 4011 of bending and the lower two mutual pressing of the face 4012 of bending down of upper and lower two face of bending hit the pin on the testboard 42 of bending to this makes the pin can bend the angle of settlement.
The welding equipment of the embodiment of the application mainly clamps and conveys the pins through the sending and cutting chuck 201 and the sending and welding chuck 202 of the pin sending device 20, firstly clamps and conveys the pins to the sending and welding chuck 202 by using the sending and cutting chuck 201, and then clamps and conveys the pins to the spot welding table 30 by using the sending and welding chuck 202, thereby realizing the purpose of uninterrupted clamping and conveying of the pins; the pin is connected with the ceramic heating element after being clamped and conveyed to the spot welding table 30, so that the pin can be welded through the spot welding head, and the ceramic heating element can be clamped by the spot welding chuck 31 when the pin is welded, thereby avoiding welding errors and improving welding quality; after the welding of the pins is finished, the ceramic heating element is clamped and sent to a bending test bench 42 through a bending test chuck 41, and the pins on the ceramic heating element are bent by using a bending piece 401; the whole process is finished automatically, and the whole process runs uninterruptedly, so that the working efficiency is effectively improved.
In a preferred embodiment, the frame 10 is provided with a feeding and cutting base 207, the feeding and cutting base 207 is in an arch structure and has a flat assembly surface, the feeding and cutting slide base 203 is mounted on the feeding and cutting base 207 through a feeding and cutting slide rail, that is, the feeding and cutting slide base 203 is mounted on the assembly surface of the feeding and cutting base 207 through a feeding and cutting slide rail, and the assembly surface is further provided with a feeding and cutting clamping piece 208 and a feeding and cutting clamping cylinder 209 for driving the feeding and cutting clamping piece 208.
Specifically, under the driving of the feeding and cutting slide cylinder 204, the feeding and cutting slide seat 203 can drive the feeding and cutting chuck 201 to slide along the direction of the feeding and cutting slide rail, and the feeding and cutting slide rail is arranged towards the direction of the feeding and cutting clamping piece, so that the feeding and cutting chuck 201 drives the pinch pins by the clasping cylinder, the pins can be pinched to the feeding and cutting clamping piece 208, then the feeding and cutting clamping piece 208 is driven by the feeding and cutting clamping cylinder 209 to pinch the pins to the welding chuck 202, in the process, the feeding and cutting clamping piece 208 can play a role of auxiliary pinch, the pins can be kept in a straight and intact state in the pinch process, and the pinch quality of the pins can be guaranteed.
Optionally, a position adjusting chuck 21 is arranged on one side, facing the spot welding table 30, of the position feeding and cutting clamping element 208, and the position adjusting chuck 21 is connected with a position adjusting cylinder 22, so that the position adjusting chuck 21 can adjust the position of the pin clamped and conveyed by the position feeding and cutting clamping chuck under the driving of the position adjusting cylinder 22, and the pin after the position adjustment is clamped and conveyed to the spot welding table 30 by the position feeding and welding chuck 202, so that the clamping and conveying quality of the pin can be further improved through the pin adjusted by the position adjusting chuck 21, the pin can be quickly and accurately connected to the spot welding position of the ceramic heating body after the position feeding and welding chuck 202 is clamped and conveyed to the spot welding table 30, and the pin processing and welding quality is improved.
The welding slide 205 drives the welding chuck 202, and is mainly installed on the panel of the rack 10 through the welding slide rail 210 by the welding slide 205, and then the welding slide 205 is driven by the welding slide driver 206, so that the welding slide 205 can slide along the welding slide rail 210. It should be noted that the welding slide rail 210 is disposed toward the spot welding station 30 or the spot welding position, and the welding slide driver 206 is disposed at the rear end of the welding slide 205, so that the welding slide driver 206 can smoothly drive the welding slide 205 to drive the welding clamp 202 to slide toward the spot welding station 30, thereby achieving the purpose of welding the pins.
Please refer to fig. 6, the upper bending surface 4011 and the lower bending surface 4012 are respectively disposed on the bending cylinder 43, the bending cylinder 43 is disposed on the frame 10 through a vertical plate seat, so that the bending cylinder 43 and the upper bending surface 4011, and the bending surface 4012 is stably mounted through the vertical plate seat, the upper bending surface 4011 and the lower bending surface 4012 can be driven to move towards the vertical direction by using the bending cylinder 43, that is, the upper bending surface 4011 and the lower bending surface 4012 can be clamped relatively in the vertical direction to bend the pins, and an angle of the pins to be bent is formed. Because the bending test bench 42 is used for conveniently placing or assisting in placing the ceramic heating body with welded pins, and the bending treatment of the pins is performed on the bending test, the bending test bench 42 needs to be arranged on the rack 10 and located between the upper bending surface 4011 and the lower bending surface 4012, so that the bending piece 401 can move downwards to bend the pins.
In addition, when the pins of the ceramic heating element are bent, the resistance values of the pins can be tested to determine whether the resistance values of the pins meet the use requirements, and the resistance values are used as the qualification requirements of the finished product.
In a preferred embodiment, a chuck mounting bracket 50 is mounted on the machine frame 10, the chuck mounting bracket 50 is used for supporting and arranging the spot welding chuck 31 and the bending test chuck 41, an ejection chuck 61 is further provided on the chuck mounting bracket 50, and the ejection chuck 61 is arranged in line with the spot welding chuck 31 and the bending test chuck 41, so that the spot welding chuck 31, the bending test chuck 41 and the ejection chuck 61 can be arranged in line on the chuck mounting bracket 50.
In practical applications, a mounting frame base 51 is connected to the lower portion of the chuck mounting frame 50, the mounting frame base 51 is connected to the ceramic shift module 30-1, and the mounting frame base 51 is disposed on the rack 10 via a mounting frame rail 5252, so that the mounting frame base 51 can be driven by the ceramic shift module 30-1 to slide back and forth along the mounting frame rail 5252. Specifically, the mounting rack rails 5252 are arranged such that the mounting rack rails 5252 are arranged in a perpendicular relationship to the pinch direction of the leads, i.e., in a perpendicular relationship to the cutting and welding rails 210. When the ceramic shift module 30-1 drives the mounting frame base 51, the spot welding chuck 31, the bending test chuck 41 and the discharge chuck 61 are driven to move back and forth toward the mounting frame rail 5252, so as to adjust the working positions of the respective chucks.
In order to smoothly complete the pin welding and pin bending, in practical application, it is necessary to ensure that the spot welding chuck 31 is arranged corresponding to the spot welding table 30, and the bending test chuck 41 is arranged corresponding to the bending test table 42; thus, when welding pins, the ceramic heating element needs to be placed on the spot welding table 30 and the spot welding chuck 31 is used for clamping the ceramic heating element, so that the pins can be welded, and similarly, when bending the pins and testing the pins, the ceramic heating element needs to be placed on the bending test table 42 and the bending test chuck 41 is used for clamping the ceramic heating element, so that the pins can be bent and tested.
In order to realize the uninterrupted operation of welding and bending of the pins, a welding table sliding seat is arranged at the bottom of the spot welding table 30 and movably mounted on the frame 10 through a welding table sliding rail 32, and a bending test table 42 is fixedly mounted on the frame 10; thus, in the pin welding process, the spot welding position of the ceramic heating element can be adjusted by driving the welding table sliding seat and the spot welding chuck 31, for example, after one end pin of the ceramic heating element is spot-welded, the other end pin of the ceramic heating element is spot-welded by sliding the welding table sliding seat and the spot welding chuck 31; after the pins are welded, the bending test chuck 41 is moved to clamp the ceramic heating element to the bending test table 42 to perform the bending process of the pins.
As a preferred embodiment, referring to fig. 1-2 or fig. 7-8, and fig. 3, a material rolling assembly 80 is further mounted on the panel of the frame 10, the material rolling assembly 80 includes a cylindrical column, a rotating shaft is connected inside the material rolling assembly 80, one end of the rotating shaft is fixed on the panel of the frame 10 through a supporting leg, and the material rolling assembly 80 is mainly used for unwinding a pin.
The pins are straightened by the straightener 90 after being pulled out from the coil stock assembly 80, the straightener 90 comprises a horizontal straightener 901 and a vertical straightener 902, the pins are firstly straightened by the horizontal straightener 901 and then straightened by the vertical straightener 902, and after being straightened by the straightener 90, the pins are respectively pinched by the pinch-off and cutting chuck 201, the pinch-off and cutting clamp 208 and the pinch-off and welding chuck 202, and the pins are pinched to the spot welding table 30 to be connected with the ceramic heating element through spot welding.
As a preferred embodiment, referring to fig. 1-2 or fig. 7-8, a vibration plate 10-1 is further mounted on the panel of the frame 10, the vibration plate 10-1 is substantially cylindrical, the diameters of the upper and lower portions of the vibration plate 10-1 are larger than the diameter of the middle portion, especially the diameter of the upper portion is the largest, and a circular groove for placing a ceramic heating element is formed in the upper portion of the vibration plate 10-1; the vibrating disk 10-1 is mainly used for placing a ceramic heating element to be welded, a discharge hole is formed in the side wall of the vibrating disk 10-1, a ceramic feeding groove 20-1 is arranged on the adjacent side of the vibrating disk 10-1, and the ceramic feeding groove 20-1 is connected with the discharge hole of the vibrating disk 10-1.
Therefore, when the vibration disc 10-1 vibrates, the ceramic heating element in the vibration disc 10-1 can fall into the ceramic feeding groove 20-1 through the discharge port and then is guided to the spot welding table 30 through the ceramic feeding groove 20-1, or the spot welding chuck 31 is clamped and conveyed to the spot welding table 30 from the tail end of the ceramic feeding groove 20-1, so that the purpose of full-process automatic feeding of the ceramic heating element is achieved.
As a preferred embodiment, referring to fig. 1-2 or fig. 7-8, a discharging device 70 is further installed on the panel of the frame 10, and the discharging device 70 is used for guiding the flow direction of the finished product (the ceramic heating element with welded pins, bent pins and tested pin resistance).
Specifically, the discharging device 70 is a groove arranged obliquely, the higher end of the discharging device 70 is arranged toward the discharging chuck 61 and is located below the discharging chuck 61, and the lower end of the discharging device 70 is provided with an opening so as to allow the finished product to fall into the groove of the discharging device 70; the discharging device 70 is disposed beside the bending test platform 42, and a driving element is disposed below the discharging device 70, the driving element includes an air cylinder and the like, so as to adjust the inclination angle of the discharging device 70 through the driving element.
Therefore, after the pins of the ceramic heating body are bent and tested, the pins can be clamped and put into the discharging device 70 through the discharging chuck 61, so that the finished product flows to a receiving position.
First embodiment
Referring to fig. 1-2, in the present embodiment, a ceramic shift module 30-1 is installed on a panel of a rack 10, the ceramic shift module 30-1 may be connected to a chuck mounting rack 50 or a mounting rack base 51, in practical applications, the ceramic shift module 30-1 is used for transporting a ceramic heating element, the ceramic shift module 30-1 is disposed near a spot welding table 30 and has the same orientation as a welding table slide rail 32, the ceramic shift module 30-1 is mainly used for driving the spot welding table 30, the ceramic shift module 30-1 has a shift driver, and the shift driver may be a shift driver or a shift motor; thus, by using the displacement driver to drive the stage carriage to slide back and forth along the stage slide rail 32, since the ceramic heating element can be selectively placed on the spot welding stage 30, or, in the case of welding a lead to the ceramic heating element, performed on the spot welding stage 30, the spot welding position of the ceramic heating element can be changed by changing the position of the spot welding stage 30.
Specifically, after the pin at the first end of the ceramic heating element on the spot welding table 30 is welded, the shift driver drives the spot welding table 30 to shift the second end of the ceramic heating element, where the pin needs to be welded, to the spot welding position of the spot welding head for welding.
Thus, for the embodiment, the spot welding station 30 is driven by the shift driver to change the spot welding position of the ceramic heating element, so that the pins at two ends of the ceramic heating element can be continuously and uninterruptedly welded only by arranging one pin feeding device 20 and one spot welding device, after the pins are welded, the ceramic heating element is moved to the pin bending testing device 40 to be bent, and after the pins of the ceramic heating element are bent, the ceramic heating element is moved to the discharging device 70, so that the operation is simple and convenient.
Second embodiment
Referring to fig. 7-8, in the present embodiment, the ceramic shift module 30-1 is omitted with respect to the first embodiment; the difference between the present embodiments is: at least two coil assemblies 80, a leveler 90, a pin feeder 20, a spot welding device, a spot welding chuck 31, and a spot welding station 30 are mounted on the panel of the frame 10, and thus the present embodiment will be described with reference to two.
Specifically, unreel the pin through setting up two coil stock subassemblies 80, the back is pulled out from the pin on two coil stock subassemblies 80, carry out the alignment through two straightener 90 and handle, then send sending of pin device through two and cut chuck 201, send and cut clamping piece 208, send to weld chuck 202 and press from both sides respectively and send two spot welding platforms 30, make two sets of pins correspond respectively to the spot welding position at the both ends of ceramic heat-generating body on, or say that, can send two spot welding platforms 30 with the pin clamp respectively when two sets of pins are final, and the ceramic heat-generating body can fall respectively into on spot welding platform 30 through the clamp of spot welding chuck 31, and make the first end and the second end of ceramic heat-generating body correspond two sets of pins respectively.
Therefore, the pins from the first group of the feeding clamps can be welded to the first end of the ceramic heating element on one spot welding table 30, then the mounting frame is driven by the ceramic shifting module 30-1 to drive the spot welding chuck 31, so that the spot welding chuck 31 clamps and conveys the ceramic heating element welded with the pins at the first end to another spot welding table 30 for welding the pins at the second end, because the two groups of the feeding clamps 202 of the pin feeding devices 20 correspond to the two spot welding tables 30, the pins can be welded at the second end after the ceramic heating element is conveyed to the other group of the spot welding tables 30 by the spot welding chuck 31, so that the automatic uninterrupted welding of the pins is realized, the pins are moved to the pin bending testing device 40 for bending the pins after the pins are welded by the ceramic heating element, and then the pins of the ceramic heating element are moved to the discharging device 70 after the bending processing, and the automation degree is high.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (10)
1. The utility model provides a welding equipment of ceramic heat-generating body pin which characterized in that includes:
a frame;
the pin sending device is arranged on the rack and comprises a cutting chuck and a welding chuck, the welding chuck is positioned on one side of the cutting chuck, which is used for sending pins, the cutting chuck is arranged on a cutting slide seat, and the cutting slide seat is driven by a cutting slide seat cylinder to slide back and forth towards the direction of the spot welding table;
the welding feeding chuck is arranged at the front end of the welding feeding sliding seat, the welding feeding sliding seat is arranged below the cutting feeding sliding seat, and the welding feeding sliding seat is driven by a welding feeding sliding seat driver to slide back and forth towards the direction of the spot welding table;
the welding feeding chuck is driven by the welding feeding slide seat driver, a pin is clamped and fed to be connected with a ceramic heating body on the spot welding table, and the ceramic heating body is clamped and fixed by the spot welding chuck and then is welded with the pin through the spot welding head;
the pin bending testing device is arranged on the rack and comprises a bending piece, the bending piece is provided with an upper bending face inclining downwards and a lower bending face inclining upwards and oppositely arranged, after the pin is welded on the ceramic heating body on the spot welding bench, the pin is conveyed to the bending test bench through the bending test chuck, and the upper bending face and the lower bending face are driven by the bending air cylinder to bend the pin downwards and upwards to move to a set angle respectively.
2. The apparatus for welding a ceramic heater pin as defined in claim 1, wherein a feeding and cutting base is provided on the frame, the feeding and cutting slide is mounted on the feeding and cutting base by a feeding and cutting slide rail, and the feeding and cutting base is further provided with a feeding and cutting clamping member and a feeding and cutting clamping cylinder for driving the feeding and cutting clamping member.
3. The apparatus for welding a ceramic heater pin as defined in claim 2, wherein said welding carriage is mounted on a face plate of said frame by a welding slide rail, and said welding carriage driver is provided at a rear end of said welding carriage.
4. The welding equipment for the pins of the ceramic heating element according to claim 3, wherein the upper bending surface and the lower bending surface are respectively arranged on the bending cylinder, the bending cylinder is arranged on the rack through a vertical plate seat, and the bending test bench is arranged on the rack and is positioned between the upper bending surface and the lower bending surface.
5. The welding equipment for the pins of the ceramic heating body according to claim 4, wherein the spot welding chucks and the bending test chucks are arranged on a chuck mounting frame in an arrangement manner, a mounting frame base is connected below the chuck mounting frame, the mounting frame base is arranged on the rack through a mounting frame slide rail, and the mounting frame base is driven by the ceramic displacement module to slide back and forth along the mounting frame slide rail;
the clamp mounting frame is also provided with a discharge clamp, and the discharge clamp, the spot welding clamp and the bending test clamp are arranged in an array;
the spot welding chuck with the spot welding platform corresponds the arrangement, the test chuck of bending with the testboard of bending corresponds the arrangement, wherein spot welding platform bottom is equipped with the welding bench slide, the welding bench slide through welding bench slide rail movable mounting in the frame, the testboard fixed mounting of bending is in the frame.
6. The welding equipment for the pins of the ceramic heating body according to claim 5, comprising a discharging device for guiding the flow direction of the finished product, wherein the discharging device is arranged on the rack, is positioned beside the bending test bench and is arranged corresponding to the discharging chuck.
7. The welding equipment for the pins of the ceramic heating element according to claim 6, comprising a coil assembly for unwinding the pins, wherein the coil assembly is arranged on the rack, and the pins pulled by the coil assembly are respectively delivered to a spot welding table by the delivery cutting chuck, the delivery cutting clamping member and the delivery welding chuck after being straightened by a straightener to be connected with the ceramic heating element in a spot welding manner.
8. The apparatus for welding a ceramic heater pin according to claim 7, comprising a vibration plate for placing a ceramic heater, wherein the vibration plate is disposed on the frame, a ceramic feeding groove is disposed adjacent to the vibration plate, and the ceramic feeding groove is connected to a discharge port of the vibration plate.
9. The apparatus for welding ceramic heater pin according to claim 8, wherein the ceramic displacement module has a displacement driver, the displacement driver drives the welding stage slide carriage to slide back and forth along the welding stage slide rail direction;
after the ceramic heating element on the spot welding table is welded with the pin at the first end, the spot welding table is driven by the displacement driver to displace the second end of the ceramic heating element, which is required to be welded with the pin, to the spot welding position of the spot welding head.
10. The apparatus for welding ceramic heater pins according to claim 8, wherein the welding chuck of the pin feeder is adapted to clamp and feed pins to a plurality of spot welding stations, and the first and second ends of the ceramic heater on the spot welding stations are adapted to be connected to the pins clamped by the welding chuck, and the spot welding heads are adapted to weld the first and second ends of the ceramic heater.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121420083.1U CN216298217U (en) | 2021-06-24 | 2021-06-24 | Welding equipment for ceramic heating body pins |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121420083.1U CN216298217U (en) | 2021-06-24 | 2021-06-24 | Welding equipment for ceramic heating body pins |
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| Publication Number | Publication Date |
|---|---|
| CN216298217U true CN216298217U (en) | 2022-04-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202121420083.1U Active CN216298217U (en) | 2021-06-24 | 2021-06-24 | Welding equipment for ceramic heating body pins |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117047224A (en) * | 2023-10-12 | 2023-11-14 | 盖德新材料科技南通有限公司 | Ceramic heat-generating body processing is with propelling movement permutation equipment |
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2021
- 2021-06-24 CN CN202121420083.1U patent/CN216298217U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117047224A (en) * | 2023-10-12 | 2023-11-14 | 盖德新材料科技南通有限公司 | Ceramic heat-generating body processing is with propelling movement permutation equipment |
| CN117047224B (en) * | 2023-10-12 | 2023-12-19 | 盖德新材料科技南通有限公司 | Ceramic heat-generating body processing is with propelling movement permutation equipment |
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