CN216262490U

CN216262490U - Valve cleaning device

Info

Publication number: CN216262490U
Application number: CN202122619713.4U
Authority: CN
Inventors: 朱海峰; 朱璇; 王一梅
Original assignee: Yancheng Baode Metallurgical Equipment Co ltd
Current assignee: Yancheng Baode Metallurgical Equipment Co ltd
Priority date: 2021-10-29
Filing date: 2021-10-29
Publication date: 2022-04-12
Anticipated expiration: 2031-10-29

Abstract

The utility model relates to the field of valve processing equipment, in particular to a valve cleaning device, which comprises: a base; the upper end of the left side of the base is provided with a cleaning box, a cleaning assembly is arranged in the cleaning box, the left side and the right side of the lower end of the cleaning box are provided with open grooves, the bottom end of the cleaning box is communicated with a funnel, the lower end of the funnel is communicated with a waste liquid pipe, and a waste liquid valve is fixedly arranged on the waste liquid pipe; the surface of the upper end of the base is provided with a slide rail, a feeding assembly is slidably mounted on the slide rail, the feeding assembly is driven to operate by a driving assembly, and the driving assembly is arranged at the upper end of the base; the cleaning assembly arranged in the valve cleaning device drives the hollow pipe to run at a high speed, so that the inner wall of the valve is cleaned by rotating the hairbrush arranged on the outer side of the hollow pipe, and the valve cleaning quality is improved; in addition, the feeding assembly can prolong the cleaning time of the valve in the cleaning box, and the cleaning effect is enhanced.

Description

Valve cleaning device

Technical Field

The utility model relates to the field of valve processing equipment, in particular to a valve cleaning device.

Background

A "valve" is defined as a device used to control the direction, pressure, and flow of a fluid in a fluid system. The valve is a device that can control the flow rate of a medium (liquid, gas, powder) in a pipe or equipment while allowing or stopping the flow of the medium.

The valve is required to be cleaned after being manufactured and molded so as to remove impurities adhered to the inner wall and the surface of a valve channel, if the valve is not cleaned, hollow bulges and the like exist in the following subsequent processes such as painting and the like, the appearance quality of the valve is influenced, and the anticorrosive paint on the spot of the valve is easy to wear and drop, so that the position of the valve is exposed, and the rusting and oxidation at the paint dropping position of the valve are accelerated; therefore, the valve needs to be cleaned; in the prior art, valves are cleaned, generally, the valves are arranged on a conveyor belt and then pushed into a cleaning box through the displacement of the conveyor belt, a nozzle is arranged in the cleaning box, high-pressure water mist of cleaning liquid is sprayed out of the nozzle and used for cleaning the surfaces and the interior of the valves, and after the valves are cleaned, the cleaned valves are pushed by the conveyor belt and discharged; because the speed of conveyer belt displacement is very fast and the shower nozzle mounted position is fixed in addition, make the valve wash and have the dead angle, consequently lead to the cleaning performance of valve not obvious, need carry out secondary cleaning and soak in following technology.

In view of the above problems in the prior art, the present invention is directed to a valve cleaning apparatus.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to a valve cleaning device to solve the above problems.

In order to achieve the purpose, the utility model provides the following technical scheme:

a valve cleaning device, the valve cleaning device comprising:

the left side and the right side of the lower end of the base are provided with support columns, and foot pads are arranged at the lower ends of the support columns; the upper end of the left side of the base is provided with a cleaning box, a cleaning assembly is arranged in the cleaning box, the left side and the right side of the lower end of the cleaning box are provided with open grooves, the bottom end of the cleaning box is communicated with a funnel, the lower end of the funnel is communicated with a waste liquid pipe, and a waste liquid valve is fixedly arranged on the waste liquid pipe;

the base upper end surface has been seted up the slide rail, and slidable mounting has the pay-off subassembly on the slide rail, and the pay-off subassembly passes through the drive assembly drive operation, and the drive assembly sets up in the base upper end.

As a further scheme of the utility model: the cleaning assembly comprises a hollow pipe and a sliding plate, the outer side surface of the lower end of the hollow pipe is provided with a brush, the end part of the upper end of the hollow pipe, which penetrates through the sliding plate, is provided with a driving wheel, and the top end of the hollow pipe is connected with a water pipe; slide slidable mounting is on wasing the incasement wall, and the slide upper end is passed through electric telescopic handle and is connected with wasing the incasement top realization, and electric telescopic handle one side-mounting is fixed with the motor, and the action wheel is installed to the output shaft lower extreme of motor, realizes being connected between the drive wheel that action wheel one side set up through conveyer belt and hollow tube upper end.

As a further scheme of the utility model: the driving assembly comprises a driving box and an output gear, the driving box is arranged at the upper end of the base, the output gear is installed on an output shaft of the driving box, and the lower end of the output gear is in contact with the feeding assembly.

As a further scheme of the utility model: the feeding assembly comprises a sliding block, the sliding block is slidably mounted on a sliding rail arranged on the base, a tooth section and an inserting barrel are arranged on the surface of the upper end of the sliding block, and the upper end of the tooth section is meshed with the lower end of the output gear.

As a further scheme of the utility model: limiting columns are fixedly arranged on the front side and the rear side of the sliding block, a movable plate is slidably arranged on the limiting columns, a tooth block is arranged at the upper end of the movable plate, a compression spring is arranged on the limiting columns, and the compression spring is in contact with the movable plate; a stop column is fixedly arranged on one side of the sliding block, and a stop rod is arranged on the base.

Compared with the prior art, the utility model has the beneficial effects that:

the cleaning assembly arranged in the valve cleaning device drives the hollow pipe to run at a high speed, so that the inner wall of the valve is cleaned by rotating the hairbrush arranged on the outer side of the hollow pipe, and the valve cleaning quality is improved;

in addition, compare with the mode of traditional conveyer belt propelling movement valve displacement, valve belt cleaning device through promoting the slide in the displacement of base upper end, can with the valve propelling movement that the slide upper end was placed to washing incasement portion, wash the washing subassembly through the installation washing incasement portion, can take out the good valve that washs through the slide again after the valve washs the completion in addition, can prolong the valve like this and wash the cleaning time of incasement portion, improve the cleaning performance.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention.

Fig. 1 is a schematic structural diagram of a valve cleaning device according to an embodiment of the present invention.

Fig. 2 is a top view of a transfer assembly of a valve cleaning apparatus according to an embodiment of the present invention.

In the figure: 1-funnel, 2-waste liquid valve, 3-waste liquid pipe, 4-foot pad, 5-pillar, 6-base, 7-slot, 8-cleaning box, 9-hollow pipe, 10-brush, 11-slide plate, 12-driving wheel, 13-motor, 14-electric telescopic rod, 15-water pipe, 16-driving wheel, 17-tooth block, 18-tooth section, 19-inserting cylinder, 20-driving box, 21-output gear, 22-slide block, 23-movable plate, 24-spacing column, 25-compression spring, 26-slide rail, 27-stop lever, 28-stop column.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present invention more clearly apparent, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

Examples

Referring to fig. 1 and 2, a valve cleaning apparatus according to an embodiment of the present invention includes:

the foot pad comprises a base 6, wherein struts 5 are arranged on the left side and the right side of the lower end of the base 6, and foot pads 4 are arranged at the lower ends of the struts 5; the support 5 and the foot pad 4 are matched and used for supporting the valve cleaning device; a cleaning box 8 is arranged at the upper end of the left side of the base 6, a cleaning assembly is arranged in the cleaning box 8, slots 7 are formed in the left side and the right side of the lower end of the cleaning box 8, the bottom end of the cleaning box 8 is communicated with a funnel 1, the lower end of the funnel 1 is communicated with a waste liquid pipe 3, and a waste liquid valve 2 is fixedly arranged on the waste liquid pipe 3;

the upper end surface of the base 6 is provided with a slide rail 26, the slide rail 26 is provided with a feeding assembly in a sliding manner, the feeding assembly is driven to run by a driving assembly, and the driving assembly is arranged at the upper end of the base 6;

when the valve cleaning device is used, after a valve to be cleaned is placed on the feeding assembly, the driving assembly is started, the driving assembly operates to push the feeding assembly with the valve to enter the cleaning box 8 along the open slot 7 formed in the lower end of the cleaning box 8, and the valve is cleaned by the arranged cleaning assembly in the cleaning box 8; after the cleaning component cleans the valve, the cleaning component pushes the feeding component to output from the interior of the cleaning box 8 through the installed driving component, so that the valve which is cleaned completely is recovered; waste liquid generated in the cleaning process is collected through the funnel 1 and is finally discharged through the waste liquid pipe 3;

further, the cleaning assembly comprises a hollow pipe 9 and a sliding plate 11, a brush 10 is arranged on the outer surface of the lower end of the hollow pipe 9, a driving wheel 16 is arranged on the end part of the upper end of the hollow pipe 9 after penetrating through the sliding plate 11, and the top end of the hollow pipe 9 is communicated with a water pipe 15; the cleaning device is characterized in that a sliding plate 11 is slidably mounted on the inner wall of the cleaning box 8, the upper end of the sliding plate 11 is connected with the top end of the cleaning box 8 through an electric telescopic rod 14, a motor 13 is fixedly mounted on one side of the electric telescopic rod 14, a driving wheel 12 is mounted at the lower end of an output shaft of the motor 13, and one side of the driving wheel 12 is connected with a driving wheel 16 arranged at the upper end of the hollow tube 9 through a conveying belt;

when a feeding assembly pushes a valve to be cleaned to the bottom end inside a cleaning box 8, an electric telescopic rod 14 is started, the electric telescopic rod 14 operates to push a sliding plate 11 to slide and displace on the inner wall of the cleaning box 8, so that the lower end of a hollow tube 9 is pushed to a through hole in the middle of the valve, then a motor 13 is started, the motor 13 operates to drive a driving wheel 12 to rotate, the rotating driving wheel 12 drives a driving wheel 16 installed at the upper end of the hollow tube 9 to operate through a conveying belt, and further the hollow tube 9 arranged at the lower end of the driving wheel 16 operates at a high speed, so that a brush 10 installed outside the hollow tube 9 rotates and cleans the inner wall of the valve;

can let in the washing liquid through water pipe 15 toward the inside of hollow tube 9 in the cleaning process, make brush 10 drive the washing liquid and carry out friction stir washing to the valve inner wall, improve the cleaning efficiency of valve.

Further, the driving assembly comprises a driving box 20 and an output gear 21, the driving box 20 is arranged at the upper end of the base 6, the output gear 21 is mounted on an output shaft of the driving box 20, and the lower end of the output gear 21 is in contact with the feeding assembly;

when the driving assembly is used for pushing the feeding assembly to displace, the driving box 20 is started, the driving box 20 operates to drive the output gear 21 to rotate, and the lower end of the output gear 21 is in contact with the feeding assembly, so that the feeding assembly is pushed to slide and displace on the upper end of the base 6 when the output gear 21 rotates.

Further, the feeding assembly comprises a sliding block 22, the sliding block 22 is slidably mounted on a sliding rail 26 arranged on the base 6, a tooth section 18 and a barrel 19 are arranged on the surface of the upper end of the sliding block 22, the upper end of the tooth section 18 is meshed with the lower end of the output gear 21, and the barrel 19 is used for placing a valve;

when the through hole of the valve is inserted into the inserting cylinder 19 arranged on the surface of the upper end of the sliding block 22, the driving box 20 of the driving assembly is started to drive the output gear 21 to rotate, because the lower end of the output gear 21 is meshed with the tooth section 18 arranged on the surface of the upper end of the sliding block 22, when the output gear 21 rotates, the sliding block 22 is pushed to slide and displace in the sliding rail 26, the valve placed on the inserting cylinder 19 arranged on the upper end of the sliding block 22 is pushed into the cleaning box 8, the cleaning operation is carried out on the valve entering the cleaning box 8 through the arranged cleaning assembly, the hollow pipe 9 to be rotated extends into the through hole of the valve, and the inner wall of the valve is cleaned through the friction generated by the matching action of the brush 10 arranged on the outer side of the hollow pipe 9 and cleaning liquid;

specifically, limiting columns 24 are fixedly arranged on the front side and the rear side of the sliding block 22, a movable plate 23 is slidably arranged on the limiting columns 24, a tooth block 17 is arranged at the upper end of the movable plate 23, a compression spring 25 is arranged on the limiting columns 24, and the compression spring 25 is in contact with the movable plate 23; a stop column 28 is fixedly arranged on one side of the sliding block 22, and a stop rod 27 is arranged on the base 6;

when the rotating output gear 21 pushes the sliding block 22 to slide and displace in the sliding rail 26 arranged at the upper end of the base 6, the rotating output gear 21 contacts the tooth block 17 arranged at the upper end of the movable plate 23, and at the moment, the stop column 28 arranged at one side of the sliding block 22 pushes and displaces to the position of the stop rod 27, so that the sliding block 22 is stopped; because the rotating output gear 21 is in continuous contact with the tooth block 17 mounted on the movable plate 23, the movable plate 23 is pushed to slide on the movable plate 23 in a reciprocating manner on the limiting column 24 under the action of elastic force generated by deformation of the compression spring 25 mounted on the limiting column 24, and after the process is carried out for a period of time, the output direction of the driving box 20 is changed after the valve placed in the inserting barrel 19 is cleaned in the cleaning box 8, so that the cleaned valve can be pushed out through the sliding block 22 of the feeding assembly, and an operator can conveniently take down the cleaned valve in time.

In the description of the present invention, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the utility model, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.

Claims

1. A valve cleaning device, comprising: the foot mat comprises a base (6), wherein pillars (5) are arranged on the left side and the right side of the lower end of the base (6), and foot mats (4) are installed at the lower ends of the pillars (5); the method is characterized in that:

a cleaning box (8) is arranged at the upper end of the left side of the base (6), a cleaning assembly is arranged in the cleaning box (8), slots (7) are formed in the left side and the right side of the lower end of the cleaning box (8), the bottom end of the cleaning box (8) is communicated with a funnel (1), the lower end of the funnel (1) is communicated with a waste liquid pipe (3), and a waste liquid valve (2) is fixedly arranged on the waste liquid pipe (3);

slide rail (26) have been seted up to base (6) upper end surface, slidable mounting has the pay-off subassembly on slide rail (26), and the pay-off subassembly passes through the drive assembly drive operation, and the drive assembly sets up in base (6) upper end.

2. The valve cleaning apparatus of claim 1, wherein: the cleaning assembly comprises a hollow pipe (9) and a sliding plate (11), a brush (10) is arranged on the outer surface of the lower end of the hollow pipe (9), a driving wheel (16) is installed on the end part of the upper end of the hollow pipe (9) after penetrating through the sliding plate (11), and the top end of the hollow pipe (9) is communicated with a water pipe (15);

slide (11) slidable mounting is on wasing case (8) inner wall, and slide (11) upper end is connected through electric telescopic handle (14) and washing case (8) top realization, and electric telescopic handle (14) one side-mounting is fixed with motor (13), and action wheel (12) are installed to the output shaft lower extreme of motor (13), and action wheel (12) one side is passed through the conveyer belt and is connected between drive wheel (16) that hollow tube (9) upper end set up.

3. The valve cleaning apparatus of claim 1, wherein: the driving assembly comprises a driving box (20) and an output gear (21), the driving box (20) is arranged at the upper end of the base (6), the output gear (21) is installed on an output shaft of the driving box (20), and the lower end of the output gear (21) is in contact with the feeding assembly.

4. The valve cleaning apparatus of claim 3, wherein: the feeding assembly comprises a sliding block (22), the sliding block (22) is slidably mounted on a sliding rail (26) arranged on the base (6), a tooth section (18) and an inserting barrel (19) are arranged on the surface of the upper end of the sliding block (22), and the upper end of the tooth section (18) is meshed with the lower end of the output gear (21).

5. The valve cleaning apparatus of claim 4, wherein: limiting columns (24) are fixedly arranged on the front side and the rear side of the sliding block (22), a movable plate (23) is slidably arranged on the limiting columns (24), a tooth block (17) is arranged at the upper end of the movable plate (23), a compression spring (25) is arranged on the limiting columns (24), and the compression spring (25) is in contact with the movable plate (23); a stop column (28) is fixedly arranged on one side of the sliding block (22), and a stop rod (27) is arranged on the base (6).