CN216248903U - Intelligent production equipment monitoring and diagnosing platform - Google Patents
Intelligent production equipment monitoring and diagnosing platform Download PDFInfo
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- CN216248903U CN216248903U CN202122840914.7U CN202122840914U CN216248903U CN 216248903 U CN216248903 U CN 216248903U CN 202122840914 U CN202122840914 U CN 202122840914U CN 216248903 U CN216248903 U CN 216248903U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses an intelligent production equipment monitoring and diagnosing platform, which comprises a monitoring control center, an equipment monitoring system and an equipment diagnosing system, wherein the equipment monitoring system comprises a monitoring control center, a monitoring control center and a monitoring diagnosis center; the equipment monitoring system and the equipment diagnosis system are in signal connection with the monitoring control center, and the equipment monitoring system comprises an interface expansion unit and a plurality of groups of monitoring units; the equipment diagnosis system compares the real-time parameters obtained by the equipment monitoring system with the manually preset standard parameter range through the parameter comparison unit so as to obtain diagnosis information, and sends alarm information to the monitoring control center through the diagnosis alarm, and the monitoring and diagnosis mode of the equipment improves the monitoring and diagnosis efficiency compared with the mode of manually diagnosing the parameters; by adding the interface extension unit on the equipment monitoring system, a user can extend other types of monitoring units to monitor other parameters or select different monitoring parameter combinations according to different production equipment, and the expansibility and the applicability of the utility model are strong.
Description
Technical Field
The utility model relates to the technical field of monitoring and diagnosing platforms, in particular to an intelligent production equipment monitoring and diagnosing platform.
Background
The intelligent factory is a new stage of modern factory informatization development, and is based on a digital factory, information management and service are enhanced by using the technology of the Internet of things and the equipment monitoring technology; the production and marketing process is clearly mastered, the controllability of the production process is improved, manual intervention on a production line is reduced, production line data are timely and correctly collected, the production planning and the production progress are reasonable, and a green and intelligent means, an intelligent system and other emerging technologies are integrated to construct a high-efficiency, energy-saving, environment-friendly and environment-friendly humanized factory.
Most of intelligent factories are intelligent production equipment, the production operation process of the intelligent production equipment is complex, in order to ensure high production efficiency and production safety of the intelligent production equipment, different types of parameters are often obtained by monitoring the intelligent production equipment in real time, the implementation condition of the operation process of the intelligent production equipment is known, however, managers often need to diagnose the parameters of the equipment through a manual judgment mode after obtaining the parameters of the equipment, the manual diagnosis efficiency is generally low, and the diagnosis result is often difficult to rapidly obtain a large amount of equipment operation parameters, so that an intelligent production equipment monitoring diagnosis platform needs to be provided.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an intelligent production equipment monitoring and diagnosing platform to solve the problems in the background technology.
In order to achieve the purpose, the utility model provides the following technical scheme: an intelligent production equipment monitoring and diagnosing platform, comprising:
the system comprises a monitoring control center, an equipment monitoring system and an equipment diagnosis system;
the equipment monitoring system and the equipment diagnosis system are in signal connection with a monitoring control center, the equipment monitoring system comprises an interface extension unit and a plurality of groups of monitoring units, and the plurality of groups of monitoring units are connected with the monitoring control center through the interface extension unit;
the equipment diagnosis system comprises a standard parameter unit, a parameter comparison unit, a primary parameter storage unit and a diagnosis alarm unit, wherein the equipment diagnosis system is connected with the equipment monitoring system through signals, the standard parameter unit and the primary parameter storage unit are connected with the parameter comparison unit at the same time, and the parameter comparison unit is connected with the diagnosis alarm unit.
Preferably, the monitoring control center comprises a central control module, a display module, a network connection module and a control input module, and the signal connection among the equipment monitoring system, the equipment diagnosis system and the monitoring control center is set as GPRS network signal connection.
Preferably, the standard parameter unit, the parameter comparison unit, the original parameter storage unit and the diagnosis alarm unit of the equipment diagnosis system are in signal connection with the monitoring control center.
Preferably, the diagnosis alarm unit comprises an acousto-optic alarm component and a signal alarm component, and the signal alarm component is connected to the monitoring control center.
Preferably, the equipment monitoring system comprises a temperature and humidity monitoring unit, an electricity utilization monitoring unit, an acousto-optic monitoring unit and a signal monitoring unit, wherein the signal monitoring unit is provided with an independent GPRS network chip.
Preferably, the temperature and humidity monitoring unit and the acousto-optic monitoring unit are arranged on the intelligent production equipment, and the power consumption monitoring unit and the signal monitoring unit are respectively arranged on a power consumption port and a network signal port of the intelligent production equipment.
Preferably, the temperature and humidity monitoring unit comprises a temperature sensing device and a humidity sensing device, the acousto-optic monitoring unit comprises a sound sensing device and an illumination sensing device, and the monitoring objects of the electricity utilization monitoring unit are current, voltage and power.
Preferably, the temperature sensing device and the humidity sensing device are set AS CWS19 type industrial hygrothermographs, and the sound sensing device and the illumination sensing device are respectively set AS804 type noise meter and JXBS-3001 type illumination sensor.
Compared with the prior art, the utility model has the beneficial effects that:
through the system structure design of the monitoring control center, the equipment monitoring system and the equipment diagnosis system, the equipment monitoring system comprises a plurality of groups of monitoring units, the plurality of groups of monitoring units can detect a plurality of parameters of the intelligent production equipment in real time, the equipment diagnosis system compares the real-time parameters obtained by the equipment monitoring system with the range of the manually preset standard parameters through the parameter comparison unit so as to obtain diagnosis information, and sends alarm information to the monitoring control center through a diagnosis alarm, and the monitoring and diagnosis efficiency of the equipment is improved compared with the mode of manually diagnosing the parameters; meanwhile, the interface extension unit is arranged on the equipment monitoring system, the humidity, power utilization, sound and light and signal monitoring units of the equipment monitoring system are all connected through the interface extension unit, the interface extension unit is added on the equipment monitoring system, and a user can extend other types of monitoring units, so that other parameters of intelligent production equipment are monitored, or different monitoring parameter combinations are selected according to different production equipment.
Additional features and advantages of the utility model will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by practice of the utility model. The objectives and other advantages of the utility model will be realized and attained by the structure particularly pointed out in the written description and claims hereof as well as the appended drawings.
Drawings
FIG. 1 is a schematic diagram of a monitoring and diagnostic platform according to the present invention;
FIG. 2 is a schematic diagram of the equipment monitoring system of the present invention;
FIG. 3 is a schematic diagram of a device diagnostic system of the present invention;
fig. 4 is a schematic diagram of an external device of a monitoring control center according to the present invention.
Detailed Description
The same reference numbers in different drawings identify the same or similar elements; it should be further understood that terms such as "first," "second," "third," "upper," "lower," "front," "back," "inner," "outer," "end," "portion," "section," "width," "thickness," "zone," and the like, as used herein, are merely used for convenience in referring to the figures and to aid in describing the utility model, and are not intended to limit the utility model.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution:
an intelligent production equipment monitoring and diagnosing platform, comprising:
the system comprises a monitoring control center, an equipment monitoring system and an equipment diagnosis system;
specifically, the modules or units in the monitoring control center, the equipment monitoring system and the equipment diagnosis system are implemented as actual device structures in the using process, and can be produced and used through connection of electrical connection, signal connection and the like.
The equipment monitoring system and the equipment diagnosis system are in signal connection with a monitoring control center, the equipment monitoring system comprises an interface extension unit and a plurality of groups of monitoring units, and the plurality of groups of monitoring units are connected with the monitoring control center through the interface extension unit;
the equipment diagnosis system comprises a standard parameter unit, a parameter comparison unit, a primary parameter storage unit and a diagnosis alarm unit, wherein the equipment diagnosis system is connected with the equipment monitoring system through signals, the standard parameter unit and the primary parameter storage unit are connected with the parameter comparison unit at the same time, and the parameter comparison unit is connected with the diagnosis alarm unit.
The monitoring control center comprises a central control module, a display module, a network connection module and a control input module, and the signal connection among the equipment monitoring system, the equipment diagnosis system and the monitoring control center is set as GPRS network signal connection; the standard parameter unit, the parameter comparison unit, the original parameter storage unit and the diagnosis alarm unit of the equipment diagnosis system are in signal connection with the monitoring control center; the diagnosis alarm unit comprises an acousto-optic alarm component and a signal alarm component, and the signal alarm component is connected to the monitoring control center.
The system structure design of the monitoring control center, the equipment monitoring system and the equipment diagnosis system is characterized in that the equipment monitoring system comprises a plurality of groups of monitoring units, the plurality of groups of monitoring units can detect a plurality of parameters of the intelligent production equipment in real time, the equipment diagnosis system compares the real-time parameters obtained by the equipment monitoring system with a manually preset standard parameter range through a parameter comparison unit so as to obtain diagnosis information, and sends alarm information to the monitoring control center through a diagnosis alarm, and the monitoring and diagnosis efficiency is improved in the equipment monitoring and diagnosis mode compared with the mode of manually diagnosing the parameters; meanwhile, the interface extension unit is arranged on the equipment monitoring system, the humidity, power utilization, sound and light and signal monitoring units of the equipment monitoring system are all connected through the interface extension unit, the interface extension unit is added on the equipment monitoring system, and a user can extend other types of monitoring units, so that other parameters of intelligent production equipment are monitored, or different monitoring parameter combinations are selected according to different production equipment.
According to the content, the monitoring and diagnosing parameters of the monitoring and diagnosing platform for the intelligent production equipment comprise temperature and humidity parameters, acousto-optic parameters, power utilization parameters and signal transmission parameters of the equipment;
as shown in fig. 4, the monitoring control center is further connected with a display output device and a control input device, the display output device is set as a display screen, the display output device is used for presenting data transmitted by the equipment monitoring system and the equipment diagnosis system, the control input device includes external components such as a mouse and a keyboard, a worker inputs standard parameters to a standard parameter unit of the equipment diagnosis system through the control input device, the standard parameters are normal parameter ranges of normal operation of the intelligent production equipment, and before the equipment diagnosis system performs comparison and diagnosis on parameters obtained by the equipment monitoring system, the normal parameter ranges of normal operation of the intelligent production equipment need to be determined;
as shown in fig. 3, the raw parameter storage unit is a real-time raw parameter obtained by the equipment monitoring system, when the equipment monitoring system obtains a parameter of the intelligent production equipment, the obtained equipment parameter is firstly stored in the raw parameter storage unit, then the two sets of parameters (the real-time raw parameter and the normal parameter range) are compared and diagnosed by the parameter comparison unit, and if the real-time raw parameter exceeds the normal parameter range, the monitoring control center is alarmed by the diagnosis alarm unit.
The equipment monitoring system comprises a temperature and humidity monitoring unit, an electricity utilization monitoring unit, an acousto-optic monitoring unit and a signal monitoring unit, wherein the signal monitoring unit is provided with an independent GPRS network chip; the temperature and humidity monitoring unit and the acousto-optic monitoring unit are arranged on the intelligent production equipment, and the power utilization monitoring unit and the signal monitoring unit are respectively arranged on a power utilization port and a network signal port of the intelligent production equipment.
The temperature and humidity monitoring unit comprises temperature sensing equipment and humidity sensing equipment, the acousto-optic monitoring unit comprises sound sensing equipment and illumination sensing equipment, and the monitoring objects of the electricity utilization monitoring unit are current, voltage and power; the temperature sensing device and the humidity sensing device are set to be industrial hygrothermographs of CWS19 model, the sound sensing device and the illumination sensing device are respectively set to be a noise meter of AS804 model and an illumination sensor of JXBS-3001 model, and the models of the other monitoring sensing devices are not repeated.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. An intelligent production equipment monitoring and diagnosing platform, comprising:
the system comprises a monitoring control center, an equipment monitoring system and an equipment diagnosis system;
the equipment monitoring system and the equipment diagnosis system are in signal connection with a monitoring control center, the equipment monitoring system comprises an interface extension unit and a plurality of groups of monitoring units, and the plurality of groups of monitoring units are connected with the monitoring control center through the interface extension unit;
the equipment diagnosis system comprises a standard parameter unit, a parameter comparison unit, a primary parameter storage unit and a diagnosis alarm unit, wherein the equipment diagnosis system is connected with the equipment monitoring system through signals, the standard parameter unit and the primary parameter storage unit are connected with the parameter comparison unit at the same time, and the parameter comparison unit is connected with the diagnosis alarm unit.
2. The intelligent production equipment monitoring and diagnosing platform of claim 1, wherein: the monitoring control center comprises a central control module, a display module, a network connection module and a control input module, and signal connection among the equipment monitoring system, the equipment diagnosis system and the monitoring control center is set as GPRS network signal connection.
3. The intelligent production equipment monitoring and diagnosing platform of claim 1, wherein: and the standard parameter unit, the parameter comparison unit, the original parameter storage unit and the diagnosis alarm unit of the equipment diagnosis system are in signal connection with the monitoring control center.
4. The intelligent production equipment monitoring and diagnosing platform of claim 3, wherein: the diagnosis alarm unit comprises an acousto-optic alarm component and a signal alarm component, and the signal alarm component is connected to the monitoring control center.
5. The intelligent production equipment monitoring and diagnosing platform of claim 1, wherein: the equipment monitoring system comprises a temperature and humidity monitoring unit, an electricity utilization monitoring unit, an acousto-optic monitoring unit and a signal monitoring unit, wherein the signal monitoring unit is provided with an independent GPRS network chip.
6. The intelligent production equipment monitoring and diagnosing platform of claim 5, wherein: the temperature and humidity monitoring unit and the acousto-optic monitoring unit are arranged on the intelligent production equipment, and the power utilization monitoring unit and the signal monitoring unit are respectively arranged on a power utilization port and a network signal port of the intelligent production equipment.
7. The intelligent production equipment monitoring and diagnosing platform of claim 6, wherein: the temperature and humidity monitoring unit comprises temperature sensing equipment and humidity sensing equipment, the acousto-optic monitoring unit comprises sound sensing equipment and illumination sensing equipment, and the monitoring objects of the electricity utilization monitoring unit are current, voltage and power.
8. The intelligent production equipment monitoring and diagnosing platform of claim 7, wherein: the temperature sensing device and the humidity sensing device are set to be CWS19 type industrial hygrothermographs, and the sound sensing device and the illumination sensing device are respectively set to be AS804 type noise meters and JXBS-3001 type illumination sensors.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122840914.7U CN216248903U (en) | 2021-11-19 | 2021-11-19 | Intelligent production equipment monitoring and diagnosing platform |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122840914.7U CN216248903U (en) | 2021-11-19 | 2021-11-19 | Intelligent production equipment monitoring and diagnosing platform |
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| Publication Number | Publication Date |
|---|---|
| CN216248903U true CN216248903U (en) | 2022-04-08 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122840914.7U Active CN216248903U (en) | 2021-11-19 | 2021-11-19 | Intelligent production equipment monitoring and diagnosing platform |
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| CN (1) | CN216248903U (en) |
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2021
- 2021-11-19 CN CN202122840914.7U patent/CN216248903U/en active Active
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