CN216227356U

CN216227356U - Tooth part shaping device of wind power gear box

Info

Publication number: CN216227356U
Application number: CN202122767850.2U
Authority: CN
Inventors: 李万成; 沙杰; 魏伟
Original assignee: Dalian Chuangzhi Wind Power Technology Development Co ltd
Current assignee: Dalian Chuangzhi Wind Power Technology Development Co ltd
Priority date: 2021-11-12
Filing date: 2021-11-12
Publication date: 2022-04-08
Anticipated expiration: 2031-11-12

Abstract

The utility model discloses a tooth part shaping device of a wind power gear box, and particularly relates to the field of gear machining. According to the tooth part shaping device of the wind power gear box, the flushing device connected with the water tank is arranged on the upper part of the gear, when the gear is shaped and polished, the gear and the polisher are flushed and cooled by outlet water of the flushing device without stopping the device, polishing efficiency is effectively improved, impurity water after flushing is flushed to the filter screen through the flow guide groove, the electromagnetic roller absorbs scrap iron on the upper part of the filter screen under the rotation of the motor, and the scrap iron is scraped to enter the scrap box when the electromagnetic roller rotates to the position of the scraper, so that scrap iron recovery is facilitated.

Description

Tooth part shaping device of wind power gear box

Technical Field

The utility model relates to the field of gear machining, in particular to a tooth part shaping device of a wind power gear box.

Background

Gears are toothed mechanical parts which can be meshed with each other, the gear is widely applied in the mechanical transmission and the whole mechanical field, the gears can be divided into four types, including cylindrical gears, bevel gears, toothed rings and special purpose gears, the gear processing is a technological process for obtaining the specific structure and precision of the gears by using a mechanical method, one gear processing process is composed of a plurality of processes, and in order to obtain the gears meeting the precision requirement, the whole processing process is served around a tooth profile processing process.

The defects of the general gear shaping device are as follows: can produce a large amount of heats when the gear is polished, untimely heat dissipation can burn out grinding device, influence the efficiency of polishing, so often need add water when the gear is polished, but if add water at the in-process of polishing and need stop grinding device, the efficiency of polishing has been influenced, it is not convenient enough, simultaneously at the in-process that the gear was polished, can produce a large amount of pieces, if adopt the absorbent mode of negative pressure to collect it, then mix together piece and impurity easily, thereby brought inconvenience for the recycle in piece later stage, therefore, the tooth portion of specially providing a wind-powered electricity generation gear box repaiies shape device.

Disclosure of Invention

The utility model mainly aims to provide a tooth part shaping device of a wind power gear box, which can effectively solve the problems in the background technology.

In order to achieve the purpose, the utility model adopts the technical scheme that:

a tooth part shaping device of a wind power gear box comprises an operation table, wherein a first support is fixedly arranged on the left side of the upper end of the operation table, a first air cylinder is fixedly arranged on the upper end of the first support, a sander is fixedly arranged at one end, far away from the first support, of the first air cylinder, a second support and a third support are fixedly arranged on the front side and the rear side of the upper end of the operation table, a second air cylinder is fixedly arranged on the upper end of the second support, a third air cylinder is fixedly arranged on the upper end of the third support, the third air cylinder comprises an air cylinder body, gears to be shaped are arranged on the second air cylinder and the third air cylinder, each gear to be shaped comprises a gear body, a diversion trench is formed in the middle of the upper end of the operation table, a scrap removing device is arranged on the left portion of the diversion trench and comprises an electromagnetic roller, and a motor is fixedly arranged at one end, far away from the diversion trench, of the electromagnetic roller, through a coupler, the utility model discloses a washing machine, including motor, operation panel, washing device, water storage chamber, washing device, motor lower extreme fixed mounting has the support frame, the operation panel left part is provided with the water storage chamber, water storage chamber roof fixed mounting has washing unit, washing unit includes the outlet pipe.

Preferably, one end of the water outlet pipe, which is far away from the water storage cavity, is fixedly provided with a water outlet groove, the rectangular array at the lower end of the water outlet groove is fixedly provided with a plurality of flushing pipes, and the front side and the rear side of the lower end of the water outlet groove are fixedly provided with two symmetrical water baffles.

Preferably, the cylinder body is provided with a plurality of limiting plates far away from the annular array at one end of the third support, and the gear body is provided with a plurality of limiting grooves close to the annular array at one end of the third cylinder.

Preferably, the lower part of the electromagnetic roller is provided with a filter screen, one side of the electromagnetic roller, which is far away from the diversion trench, is provided with a scraper, and one side of the scraper, which is far away from the electromagnetic roller, is provided with a scrap box.

Preferably, the flushing pipe is positioned at the upper part of the shape modification part of the gear to be repaired, and the gear to be repaired is positioned at the upper part of the diversion trench.

Preferably, the limiting grooves and the limiting plates are correspondingly clamped with each other one by one.

Preferably, the upper end of the scraper is abutted against the outer surface of the electromagnetic roller, and the scraper and the filter screen form an included angle of 60 degrees.

Preferably, the filter screen is movably installed at the upper part of one side of the water storage cavity close to the diversion trench.

Compared with the prior art, the utility model has the following beneficial effects:

the utility model discloses a tooth part shaping device of a wind power gear box, wherein a flow guide groove and a water outlet cavity are arranged on an operation table, a gear to be shaped is fixed on the upper part of the flow guide groove, a water tank is connected with a flushing device and arranged on the upper part of the gear, when the gear is shaped and polished, the water discharged by the flushing device can flush and cool the gear and a sander, the operation of the device is not required to be stopped, the polishing efficiency is effectively improved, impurity water after flushing is flushed to a filter screen through the flow guide groove, an electromagnetic roller sucks scrap iron on the upper part of the filter screen under the rotation of a motor, and the scrap iron is scraped to enter a scrap box when the electromagnetic roller rotates to the position of a scraper, so that the scrap iron recovery is facilitated.

Drawings

FIG. 1 is a schematic cross-sectional view of the overall structure of the present invention;

FIG. 2 is a schematic view of the overall external structure of the present invention;

FIG. 3 is a view showing the structure of a gear fixing portion of the present invention;

FIG. 4 is a view of the structure of the operation table and the flushing device of the present invention;

fig. 5 is a schematic view of the position of the gear and the flushing device of the present invention.

In the figure: 1. a motor; 2. a flushing device; 21. a water outlet pipe; 22. a water outlet groove; 23. a flush tube; 24. a water baffle; 3. an operation table; 31. a water storage cavity; 32. a first bracket; 33. a second bracket; 34. a third support; 35. a diversion trench; 4. a support frame; 5. a first cylinder; 6. a third cylinder; 61. a cylinder body; 62. a limiting plate; 7. a sander; 8. a gear to be repaired; 81. a gear body; 82. a limiting groove; 9. a scrap removal device; 91. a filter screen; 92. an electromagnetic roller; 93. a scraper; 94. a scrap box; 10. a second cylinder.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the utility model easy to understand, the utility model is further described with the specific embodiments.

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front", "rear", "both ends", "one end", "the other end", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "connected," and the like are to be construed broadly, such as "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

As shown in fig. 1-5, a tooth part shaping device of a wind power gear box comprises an operation table 3, a first bracket 32 is fixedly installed on the left side of the upper end of the operation table 3, a first cylinder 5 is fixedly installed on the upper end of the first bracket 32, a sander 7 is fixedly installed on one end, away from the first bracket 32, of the first cylinder 5, a second bracket 33 and a third bracket 34 are fixedly installed on the front side and the rear side of the upper end of the operation table 3, a second cylinder 10 is fixedly installed on the upper end of the second bracket 33, a third cylinder 6 is fixedly installed on the upper end of the third bracket 34, the third cylinder 6 comprises a cylinder body 61, gears 8 to be repaired are arranged on the second cylinder 10 and the third cylinder 6, the gears 8 to be repaired comprise gear bodies 81, a diversion trench 35 is formed in the middle part of the upper end of the operation table 3, a scrap removing device 9 is arranged on the left part of the diversion trench 35, the scrap removing device 9 comprises an electromagnetic roller 92, a motor 1 is fixedly installed on one end, away from the diversion trench 35, of the electromagnetic roller 92, the lower extreme fixed mounting of motor 1 has support frame 4, and 3 left parts of operation panel are provided with water storage chamber 31, and water storage chamber 31 roof fixed mounting has washing unit 2, and washing unit 2 includes outlet pipe 21.

A water outlet groove 22 is fixedly installed at one end, far away from the water storage cavity 31, of the water outlet pipe 21, a plurality of flushing pipes 23 are fixedly installed at the lower end of the water outlet groove 22 in a rectangular array, two symmetrical water baffles 24 are fixedly installed on the front side and the rear side of the lower end of the water outlet groove 22, the flushing pipes 23 are located at the upper part of the shape modification part of the gear 8 to be repaired, and the gear 8 to be repaired is located at the upper part of the diversion groove 35; the bottom wall of the diversion trench 35 is an oblique platform, the water outlet pipe 21 absorbs water in the water storage cavity 31, the to-be-repaired gear 8 and material scraps on the sander 7 are washed and cooled through the washing pipe 23, and the water baffle 24 can prevent the washed water from splashing outside the diversion trench 35.

A plurality of limiting plates 62 are fixedly mounted on the annular array at one end of the cylinder body 61 far away from the third bracket 34, a plurality of limiting grooves 82 are formed in the annular array at one end of the gear body 81 near the third cylinder 6, and the limiting grooves 82 and the limiting plates 62 are correspondingly clamped with each other one by one; the gear 8 to be repaired is adjusted to rotate through the matching of the limiting plate 62 and the limiting groove 82, and the gear 8 to be repaired can be fixed more firmly, so that the gear 8 is prevented from being moved during polishing.

A filter screen 91 is arranged at the lower part of the electromagnetic roller 92, a scraper 93 is arranged at one side of the electromagnetic roller 92, which is far away from the diversion trench 35, a scrap box 94 is arranged at one side of the scraper 93, which is far away from the electromagnetic roller 92, the upper end of the scraper 93 is abutted against the outer surface of the electromagnetic roller 92, an included angle of 60 degrees is formed between the scraper 93 and the filter screen 91, and the filter screen 91 is movably arranged at the upper part of one side of the water storage cavity 31, which is close to the diversion trench 35; what guiding gutter 35 set up is the sloping platform, impurity water after the washing flows to filter screen 91 position through guiding gutter 35, filter screen 91 filters impurity, water after the filtration is got back to water storage chamber 31 cycle again and is used, the inside magnet that is provided with of electromagnetism roller 92, magnet adsorbs the iron fillings on filter screen 91 upper portion, all the other impurity stops in filter screen 91 upper end, when the position of rotated scraper 93 by adsorbed iron fillings, scraper 93 shovels it and collects recycle in bits of material box 94 down.

The working principle of the utility model is as follows: during assembly, the sander 7 is installed at the telescopic end of the first cylinder 5, the position to be polished of the gear 8 to be polished is rotated to a position close to the sander 7, the limiting plate 62 is clamped with the limiting groove 82, the second cylinder 10 and the third cylinder 6 are adjusted, the gear 8 to be polished is fixed at an intermediate position, the motor 1 is connected with the electromagnetic roller 92, a power supply is started, the sander 7 polishes the tooth part of the gear body 81 of the gear 8 to be polished, the water outlet pipe 21 sucks water in the water storage cavity 31, the scraps on the gear 8 to be polished and the sander 7 are washed and cooled through the washing pipe 23, the water containing impurities after washing flows into the position of the filter screen 91 through the diversion groove 35, the filtered water returns to the water storage cavity 31 for recycling, the filter screen 91 leaves the impurities, the motor 1 drives the electromagnetic roller 92 to rotate, the iron scraps on the upper part of the filter screen 91 are adsorbed by the magnet arranged inside the electromagnetic roller 92, when the attracted iron pieces are rotated to the position of the scraper 93, the scraper 93 scrapes the iron pieces down to be collected in the scrap box 94, and thus the circulation work is performed.

The foregoing shows and describes the general principles and broad features of the present invention and advantages thereof. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the utility model as claimed. The scope of the utility model is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a tooth portion of wind-powered electricity generation gear box device of repairing a shape, includes operation panel (3), its characterized in that: a first support (32) is fixedly mounted on the left side of the upper end of the operating platform (3), a first air cylinder (5) is fixedly mounted on the upper end of the first support (32), a sander (7) is fixedly mounted at one end, far away from the first support (32), of the first air cylinder (5), a second support (33) and a third support (34) are fixedly mounted on the front side and the rear side of the upper end of the operating platform (3), a second air cylinder (10) is fixedly mounted on the upper end of the second support (33), a third air cylinder (6) is fixedly mounted on the upper end of the third support (34), the third air cylinder (6) comprises an air cylinder body (61), gears (8) to be repaired are arranged on the second air cylinder (10) and the third air cylinder (6), the gears (8) to be repaired comprise gear bodies (81), a flow guide groove (35) is formed in the middle of the upper end of the operating platform (3), and a scrap removing device (9) is arranged on the left portion of the flow guide groove (35), remove bits device (9) and include electromagnetic roller (92), the one end that guiding gutter (35) were kept away from in electromagnetic roller (92) has motor (1) through shaft coupling fixed mounting, motor (1) lower extreme fixed mounting has support frame (4), operation panel (3) left part is provided with water storage chamber (31), water storage chamber (31) roof fixed mounting has washing unit (2), washing unit (2) include outlet pipe (21).

2. The tooth part shaping device of the wind power gear box as claimed in claim 1, wherein: one end fixed mounting that water storage chamber (31) was kept away from in outlet pipe (21) has a basin (22), the fixed mounting of basin (22) lower extreme rectangle array has a plurality of flushing pipes (23), go out basin (22) lower extreme front side and rear side fixed mounting have two breakwaters (24) of symmetry.

3. The tooth part shaping device of the wind power gear box as claimed in claim 1, wherein: the fixed mounting that the cylinder body (61) kept away from the one end annular array of third support (34) has a plurality of limiting plates (62), gear body (81) are close to the one end annular array of third cylinder (6) and have seted up a plurality of spacing grooves (82).

4. The tooth part shaping device of the wind power gear box as claimed in claim 1, wherein: a filter screen (91) is arranged on the lower portion of the electromagnetic roller (92), a scraper (93) is arranged on one side, away from the flow guide groove (35), of the electromagnetic roller (92), and a scrap box (94) is arranged on one side, away from the electromagnetic roller (92), of the scraper (93).

5. The tooth part shaping device of the wind power gear box as claimed in claim 2, wherein: the flushing pipe (23) is positioned at the upper part of the shape modification part of the gear (8) to be repaired, and the gear (8) to be repaired is positioned at the upper part of the diversion trench (35).

6. The tooth part shaping device of the wind power gear box as claimed in claim 3, wherein: the limiting grooves (82) are correspondingly and mutually clamped with the limiting plates (62) one by one.

7. The tooth part shaping device of the wind power gear box as claimed in claim 4, wherein: the upper end of the scraper (93) is abutted against the outer surface of the electromagnetic roller (92), and the scraper (93) and the filter screen (91) form an included angle of 60 degrees.

8. The tooth part shaping device of the wind power gear box as claimed in claim 4, wherein: the filter screen (91) is movably arranged at the upper part of one side of the water storage cavity (31) close to the diversion trench (35).