CN216178261U

CN216178261U - Automatic screw twisting equipment

Info

Publication number: CN216178261U
Application number: CN202122735385.4U
Authority: CN
Inventors: 王刚; 谢永成
Original assignee: Zhongshan Suntech Intelligent Technology Co ltd
Current assignee: Zhongshan Suntech Intelligent Technology Co ltd
Priority date: 2021-11-09
Filing date: 2021-11-09
Publication date: 2022-04-05
Anticipated expiration: 2031-11-09

Abstract

The utility model provides automatic screw screwing equipment, and relates to the technical field of automatic assembly. The device comprises a conveying mechanism, wherein the conveying mechanism comprises a workbench provided with a plurality of roll shafts which are sequentially arranged in parallel; one side of the conveying mechanism is sequentially provided with a feeding mechanism, a screw twisting mechanism and a discharging mechanism; the feeding mechanism comprises a pusher and a storage wheel disc positioned at one end of the pusher, and the pusher is used for conveying and arranging materials to the storage wheel disc; and the screw twisting mechanism is connected with a mechanical arm, the mechanical arm is used for driving the screw twisting mechanism to take out materials from the storage wheel disc, move to the upper end of the workbench and move to the feeding mechanism, and the feeding mechanism is used for clamping and collecting the materials on the screw twisting mechanism. The equipment can be used for screw assembly of any product, is high in automation degree, reduces labor cost, is accurate in screw locking especially for products with many screws and types, can automatically replace unqualified screws, and can improve the screw assembly efficiency of the products.

Description

Automatic screw twisting equipment

Technical Field

The utility model belongs to the technical field of automatic assembling equipment, and particularly relates to automatic screw screwing equipment.

Background

The screw connection is a common connection mode in assembly, and the assembly of many products mostly needs to use screw and nut connection, and the screw and nut for one product are more than one group. Along with automatic popularization, it is long that the manual work is twisted the screw and is consumed time, and is inefficient, and working strength is big etc. will progressively be banned by automatic screw machine, and in the line is produced to most automation, can only one kind of screw for a mechanism for the screw is most on giving the product, relapse multiple screw and can lead to position accuracy deviation, and efficiency is not high to lead to the automation to produce the increase of line cost, still damage the product easily, be difficult to adapt to the production demand of big batch product.

SUMMERY OF THE UTILITY MODEL

The utility model aims to solve the problems of the existing screw machine and provides the automatic screw screwing equipment which is reasonable and compact in structural design, high in automation degree, suitable for assembling screws of different types and any number, high in screw assembling precision and high in efficiency.

In order to achieve the purpose, the utility model provides the following technical scheme:

an automatic screw screwing device comprises a conveying mechanism, wherein the conveying mechanism comprises a workbench provided with a plurality of roll shafts which are sequentially arranged in parallel; a feeding mechanism, a screw twisting mechanism and a discharging mechanism are sequentially arranged on one side of the conveying mechanism; the feeding mechanism comprises a pusher and a storage wheel disc positioned at one end of the pusher, and the pusher is used for conveying and arranging materials to the storage wheel disc; and the screw twisting mechanism is connected with a mechanical arm, the mechanical arm is used for driving the screw twisting mechanism to take out materials from the storage wheel disc, move to the upper end of the workbench and move to the feeding mechanism, and the feeding mechanism is used for clamping and collecting the materials on the screw twisting mechanism.

Preferably, the pusher is connected with the conveying pipeline, be equipped with a plurality of feed sumps that are used for storing the material on the storage rim plate, the conveying pipeline with the feed sump is corresponding, the one end of storage rim plate is connected with the sixth driving piece.

Preferably, the storage tank surrounds the setting of storage rim plate circumferencial direction, the sixth driving piece is servo motor.

Preferably, the screw screwing mechanism comprises a driving module and a switching module connected with the driving module; the switching module comprises a rotating disc and a plurality of screwdriver head assemblies arranged on the rotating disc, through holes matched with the screwdriver head assemblies are formed in the rotating disc, the screwdriver head assemblies penetrate through the through holes, and one end parts of the screwdriver head assemblies can be used for taking and placing screws; the driving module comprises a first driving piece used for driving the rotating disc to rotate, a second driving piece used for driving the batch head assembly to rotate and a third driving piece used for driving the batch head assembly to move along the axial direction.

Preferably, the screw twisting mechanism further comprises a fixing plate, the mechanical arm is fixedly connected to one end of the fixing plate, a containing hole is formed in the other end of the fixing plate, and the rotating disc is limited in the containing hole and can rotate relative to the fixing plate.

Preferably, the first driving member is connected with a first driving gear, the rotating disc comprises a second driving gear meshed with the first driving gear, and the first driving gear is a servo motor.

Preferably, one side of the feeding mechanism is provided with a torque calibrator for calibrating the batch head assembly.

Preferably, the top suspension of screwing the screw mechanism has the first visual detector that is used for the initial positioning, it is equipped with the second visual detector of accurate location on the screw mechanism to screw.

Preferably, the upper end of the workbench is provided with a bearing plate for bearing a product, and the side edge of the workbench is provided with a pressing assembly for pressing the bearing plate; a second detector for detecting whether a product is on the workbench or not is suspended above two opposite sides of the workbench.

Preferably, the discharging mechanism comprises a supporting plate, and two or more clamping assemblies are fixedly connected to the supporting plate along the circumferential direction; the clamping assembly comprises an air cylinder and a clamping block hinged to the supporting plate, the air cylinder is connected with the clamping block through a push rod, the air cylinder can be used for driving the clamping block to open or close, a leakage hole is formed in the supporting plate, and a material box used for collecting materials is arranged at the lower end of the supporting plate.

Compared with the prior art, the utility model has the beneficial effects that: the automatic screw screwing equipment comprises a conveying mechanism, a screw screwing mechanism, a feeding mechanism and an unloading mechanism, the equipment is high in automation degree, screws are provided for a screw head component on the screw screwing mechanism through the feeding mechanism, the screw head component corresponds to a storage tank on a storage wheel disc, the screw screwing mechanism can carry screws of different models and carry out continuous assembly, the equipment can be used for screw assembly work of any product, after the screw assembly is carried out on the product on the conveying mechanism through the screw screwing mechanism, a sliding wire or screws which do not accord with standards are taken down by the unloading mechanism, the unloading mechanism can realize multidirectional automatic material clamping, labor cost is reduced, a plurality of clamping components can simultaneously or selectively clamp the material, material taking efficiency and accuracy are improved, and repeated clamping actions caused by the absence of the material on a manipulator are avoided; the equipment is particularly suitable for products with many screws and types, the screws are locked accurately, unqualified screws can be replaced automatically, and the screw assembly efficiency of the products can be improved.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the structures shown in the drawings without creative efforts.

FIG. 1 is a structural diagram of an automatic screwing apparatus according to an embodiment of the present invention;

FIG. 2 is a block diagram of another perspective of FIG. 1;

FIG. 3 is a structural view of a transport mechanism of the automatic screwing apparatus in the embodiment of the present invention;

FIG. 4 is a block diagram of the screw driving mechanism coupled to the robot arm in an embodiment of the present invention;

FIG. 5 is a structural view of a screwing mechanism in the embodiment of the present invention;

FIG. 6 is an exploded view of a screwing mechanism in an embodiment of the present invention;

FIG. 7 is another structural view of a screwing mechanism in the embodiment of the present invention;

FIG. 8 is a partial structural view of a screwing mechanism in the embodiment of the present invention;

FIG. 9 is a block diagram of another view of FIG. 8;

FIG. 10 is an enlarged view of portion A of FIG. 9;

FIG. 11 is a partial block diagram of FIG. 9;

FIG. 12 is a partial block diagram of FIG. 6;

FIG. 13 is a block diagram of a bit assembly of a screwing mechanism in an embodiment of the present invention;

FIG. 14 is a cross-sectional view of a bit assembly of a screw driving mechanism according to an embodiment of the present invention;

FIG. 15 is a cross-sectional view of a socket of the screwing mechanism in the embodiment of the present invention;

FIG. 16 is a block diagram of a bit of a screwing mechanism in the embodiment of the present invention;

FIG. 17 is an exploded view of the bit assembly of the screw driving mechanism in the embodiment of the present invention;

FIG. 18 is a structural view of a feeding mechanism of the automatic screwing apparatus in the embodiment of the present invention;

FIG. 19 is a structural view of a discharge mechanism of the automatic screwing apparatus in the embodiment of the present invention;

FIG. 20 is an exploded view of the discharge mechanism of the automatic screw apparatus in an embodiment of the present invention;

FIG. 21 is an exploded view of a gripper assembly of the automated screwing apparatus in an embodiment of the utility model;

in the figure: 100 is a screw-driving mechanism, 110 is a fixing plate, 1101 is a receiving hole, 111 is a fixing bracket, 112 is a displacement plate, 1121 is a slide rail, 113 is a fixing plate, 1131 is a through hole, 114 is a second driving gear, 120 is a first driving member, 121 is a first driving gear, 140 is a first detecting instrument, 141 is a height sensor, 150 is a bit assembly, 151 is a main shaft, 1511 is an abutment flange, 1512 is a kidney-shaped hole, 1513 is a screw-on notch, 152 is a first elastic member, 1521 is a first retaining sleeve, 1522 is a first pin shaft, 153 is a shaft sleeve, 1531 is a limiting pad, 1532 is a rubber ring, 154 is a screw-on head, 1541 is a screw-on body, 1542 is a limiting flange, 1543 is a screw-on portion, 155 is a sleeve, 1551 is a second retaining sleeve, 1552 is a second pin shaft, 1553 is a first cavity, 1554 is a second cavity, 1555 is an annular flange, 156 is a second elastic member, 157 is a magnet, 155158 is a screw, 160 is a fourth elastic member, 161 is a pressing block, 170 is a third driving member, 171 is a second connecting frame, 1711 is a first connecting block, 172 is a third transmission shaft, 173 is a third elastic member, 180 is a second driving member, 181 is a second transmission shaft, 1811 is a screwing projection, 182 is a first connecting frame, 200 is a feeding mechanism, 210 is a pusher, 211 is a material conveying pipeline, 220 is a material storing wheel disc, 221 is a material storing groove, 230 is a sixth driving member, 300 is a discharging mechanism, 310 is a clamping assembly, 3101 is a supporting frame, 3102 is a plugging hole, 3103 is a fifth driving member, 3104 is a first air pipe joint, 3105 is a pushing rod, 311 is a first rotating clamp, 3111 is a clamping part, 3112 is a pushing part, 3113 is a clamping plate, 320 is a material box, 321 is a handle, 330 is a bus bar, 331 is a second air pipe joint, 332 is a third air pipe joint, 340 is a supporting frame, 341 is a reinforcing rib, 350 is a supporting plate, 351 is a plugging bar, 352 is a leakage hole, 360 be the dustcoat, 400 is transport mechanism, 410 is the loading board, 420 is the product, 430 is the roller, 440 is the push down subassembly, 450 is the second detector, 460 is first vision detector, 500 is the moment of torsion calibrator, 510 is the second vision detector, 520 is the light filling lamp, 600 is the arm, 610 is the base.

Detailed Description

In order to make the aforementioned objects, features and advantages of the present application more comprehensible, the present application is described in further detail with reference to the accompanying drawings and the detailed description.

In the description of the present application, it is to be understood that the terms "intermediate," "top," "bottom," "inner," "outer," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the present application and simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated in a particular orientation, and thus should not be construed as limiting the present application. The terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

In addition, unless expressly stated or limited otherwise, the terms "mounted," "connected," "secured," and the like are intended to be inclusive and mean, for example, that there may be a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as appropriate.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may comprise direct contact of the first and second features, or may comprise contact of the first and second features not directly but through another feature in between. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.

Example (b): referring to fig. 1 to 21, the present embodiment mainly aims at the problems of low screw screwing efficiency, poor accuracy and the like caused by the limited number or types of screws 158 carried by the existing screw screwing equipment and the manual involvement, and provides an automatic screw screwing equipment, referring to fig. 1 to 3, the equipment includes a transportation mechanism 400, and the transportation mechanism 400 includes a workbench having a plurality of roller shafts arranged in parallel in sequence; one side of the conveying mechanism 400 is sequentially provided with a feeding mechanism 200, a screw twisting mechanism 100 and a discharging mechanism 300; the feeding mechanism 200 includes a pusher 210 and a storage wheel 220 located at one end of the pusher 210, the pusher 210 is used for conveying and arranging materials onto the storage wheel, in this embodiment, the materials are screws; the screw twisting mechanism is connected with a mechanical arm 600, the mechanical arm 600 is used for driving the screw twisting mechanism to take out materials from the storage wheel disc 220, move to the upper end of the workbench and move to the feeding mechanism, and the feeding mechanism is used for clamping and collecting the materials on the screw twisting mechanism. Specifically, the screw screwing mechanism 100 is connected with a mechanical arm 600 and driven by the mechanical arm 600 to move, in this embodiment, the mechanical arm 600 is fixed on the base 610 and connected with the control system, and the mechanical arm 600 is a four-axis linkage structure; this equipment of screwing up screw still includes the conveying mechanism 400 that is located the screw mechanism 100 lower extreme of twisting and is located the feeding mechanism 200 of conveying mechanism 400 one side, and one side of conveying mechanism 400 still is equipped with shedding mechanism 300, and arm 600 drives the screw mechanism 100 of twisting and gets screw 158 from feeding mechanism 200 to twist and connect on the product 420 that is located the conveying mechanism 400 upper end, shedding mechanism 300 is used for dismantling the screw 158 that is located not conform to standard or smooth silk on the screw mechanism 100, and degree of automation is high, and assembly efficiency is high. In this embodiment, the feeding mechanism 200, the screwing mechanism 100, the transporting mechanism 400, and the discharging mechanism 300 are all connected to the control system.

Specifically, referring to fig. 4 to 17, fig. 4 is a schematic view illustrating the assembly of the screw screwing mechanism and the mechanical arm 600, and the mechanical arm 600 is controlled to move through a preset program, so as to control the screw screwing mechanism 100 to complete a series of operations such as material taking, assembly, material discharging, and the like. As shown in fig. 5, it includes a driving module and a switching module connected to the driving module; the switching module comprises a rotating disc and a plurality of batch head assemblies 150 arranged on the rotating disc, through holes 1131 matched with the batch head assemblies 150 are formed in the rotating disc, the batch head assemblies 150 are arranged in the through holes 1131 in a penetrating manner, and one end parts of the batch head assemblies 150 can be used for taking and placing screws 158; the driving module comprises a first driving part 120 used for driving the rotating disc to rotate, a second driving part 180 used for driving the batch head assembly 150 to rotate and a third driving part 170 used for driving the batch head assembly 150 to move along the axial direction, the rotating disc is driven to rotate through the first driving part 120, so that different batch head assemblies 150 sequentially correspond to the second driving part 180, and a plurality of batch head assemblies 150 are controlled to sequentially perform screwing operation.

In this embodiment, the screw screwing mechanism 100 further includes a fixing plate 110, one end of the fixing plate 110 is provided with a through containing hole 1101, and a rotating disc is located in the containing hole 1101, where the containing hole 1101 is a circular hole in this embodiment, the rotating disc is in a disc shape, and the rotating disc is limited in the containing hole 1101 and can rotate coaxially with respect to the containing hole 1101;

a first driving member 120 is arranged on one side of the fixing plate 110, which is located in the accommodating hole 1101, along the vertical direction, the first driving member 120 is a servo motor, and the first driving member 120 is connected with a first driving gear 121 through a first transmission shaft; the rotating disc comprises a second driving gear 114 matched with the first driving gear 121, the first driving gear 121 is matched with the second driving gear 114, in this embodiment, the outer diameter of the first driving gear 121 is smaller than that of the second driving gear 114, and when the first driving member 120 drives the second driving gear 114 to rotate through the first driving gear 121, the second driving gear 114 is convenient to rotate in a decelerating manner; the plurality of batch head assemblies 150 are vertically arranged on the second driving gear 114 and distributed along the circumferential direction.

The rotating disc further comprises a fixed disc 113 which is fixed on one side face of the second driving gear 114 and limited in the containing hole 1101 and can rotate relative to the fixed plate 110, the fixed disc 113 is limited in the containing hole 1101 along the axial direction, the fixed disc 113 can be used for increasing the thickness of the second driving gear 114, the first driving gear 121 drives the second driving gear 114 to simultaneously drive the fixed disc 113 to rotate, and therefore the batch head module on the rotating disc can be switched in a stable rotating mode or screwed.

One side of the fixing plate 110 located in the accommodating hole 1101 is provided with a fixing bracket 111 along the vertical direction, in this embodiment, the first driving member 120 is installed inside the fixing bracket 111, one side of the fixing bracket 111 close to the accommodating hole 1101 is fixed with a displacement plate 112 along the vertical direction through a bolt, one side of the displacement plate 112 is provided with a slide rail 1121, the second driving member 180 is connected to the slide rail 1121 through a first connecting frame 182, a slide groove matched with the slide rail 1121 is provided on the first connecting frame 182, the second driving member 180 can move linearly up and down along the slide rail 1121, in this embodiment, the second driving member 180 is a servo motor, one end of the second driving member 180 is connected to a second transmission shaft 181, and the second driving member 180 can drive the batch head assembly 150 to rotate through the second transmission shaft 181. Specifically, a third driving member 170 is fixed on one side of the fixing bracket 111, the third driving member 170 is an air cylinder, one end of the third driving member 170 is connected to a third transmission shaft 172, the third transmission shaft 172 is connected to one side of the first connection frame 182 through a second connection frame 171, the second driving member 180 drives the first connection frame 182 to move up and down along the slide rail 1121 through the third transmission shaft 172, so as to drive the second driving member 180 to move up and down, in a specific embodiment, as shown in fig. 8, 9 and 10, the third driving member 170 is disposed upward, one end of the second connection frame 171 is connected to one side of the first connection frame 182 through a bolt, the other side is connected to the third transmission shaft 172 through a first connection block 1711, a connection hole is formed in the first connection block 1711, the first connection block 1711 is connected to the connection hole through a limiting sleeve, the first connection block 1711 is ensured to stably slide on the third transmission shaft 172 through the limiting sleeve, in this embodiment, the third transmission shaft 172 is sleeved with a third elastic element 173, and the third elastic element 173 is a compression spring and is located between the limiting sleeve and an end of the third transmission shaft 172 away from the third driving element 170.

When the screwdriver is used, the third driving member 170 drives the third transmission shaft 172 to move downwards, the second driving member 180 is fixedly connected with the first connecting frame 182, the first connecting frame 182 is fixedly connected with the second connecting frame 171, the second connecting frame 171 is fixedly connected with the first connecting block 1711, the first connecting block 1711 is fixedly connected with the limiting sleeve, and the limiting sleeve abuts against one end of the third driving member 170 and can move linearly along the third transmission shaft 172, so that the second driving member 180 follows the third driving member 170 to move downwards along the sliding rail 1121 under the action of gravity, during the downward movement of the second driving member 180, the end of the second transmission shaft 181 is matched with one end of the bit assembly 150, and presses the bit assembly 150 downwards to make the screw 158 at the other end abut against the product 420, at this time, the third driving member 170 continuously drives the third transmission shaft 172 to move downwards, while the second driving member 180 is stationary, the third elastic member 173 is compressed when the third transmission shaft 172 continuously moves downwards, when the screw 158 abuts against the product 420, the second driving member 180 drives the second transmission shaft 181 to rotate, so that the screw 158 is assembled into the screw hole, and because the screw 158 moves downwards, the second driving member 180 also slightly moves downwards along with the bit assembly 150, so that the screw 158 is completely screwed into the product 420; the third driving member 170 drives the third transmission shaft 172 to move upwards and drives the second driving member 180 to move upwards, because the third driving member 170 is a driving cylinder, the upward movement speed of the third transmission shaft 172 is high, after the third transmission shaft 172 moves upwards to the maximum stroke, under the action of inertia, the second driving member 180 drives the stop collar to continuously move upwards, the stop collar compresses the third elastic member 173 again so as to decelerate the stop collar to be static, and the excessive impact between the first connecting block 1711 and the end part of the third transmission shaft 172 is avoided through the buffering effect of the third elastic member 173; the first driving member 120 drives the second driving gear to rotate through the first driving gear 121, so that the rotating disc rotates by a certain angle, and the next batch head assembly 150 is rotated to the lower end of the second transmission shaft 181, thereby performing a new screw assembly.

In a specific embodiment, the first connecting frame 182 is fixedly connected with a height sensor 141, the height sensor 141 is located at one side of the batch head assembly 150, the second driving member 180 drives the batch head assembly 150 to press down through the second transmission shaft 181, the height sensor 141 can be used for detecting the height of the batch head assembly 150, when the batch head assembly 150 is pressed down to a certain height, that is, the screw 158 at the end of the batch head assembly 150 contacts with the surface of the product 420, the height sensor 141 sends a signal, the second driving member 180 drives the second transmission shaft 181 to rotate, and simultaneously drives the batch head assembly 150 and the screw 158 to rotate, so that the screw 158 is screwed down; after the batch head assembly 150 continues to be pressed down to a certain position, that is, after the screw 158 is completely assembled into the product 420, the height sensor 141 sends a signal, the second driving member 180 stops rotating, and the third driving member 170 drives the second driving member 180 to move upward.

In a specific embodiment, in order to ensure that the second transmission shaft 181 rotates stably, the lower end of the first connecting frame 182 is connected with a second connecting block, a connecting hole is also formed in the second connecting block, and the second connecting block and the connecting hole are connected in a matching manner through a bearing; the height sensor 141 is connected to the lower end of the second connection block.

Specifically, the bit assembly 150 includes a cylindrical rod-shaped main shaft 151, the upper end of the main shaft 151 is provided with a screwing notch 1513, and the end of the second transmission shaft 181 is provided with a screwing protrusion 1811 matched with the screwing notch 1513. In this embodiment, the screwing notch 1513 is a cross-shaped notch or a straight notch penetrating through the side wall of one end of the main shaft 151, the screwing protrusion 1811 is a cross-shaped protrusion or a straight protrusion disposed at one end of the second transmission shaft 181, and as shown in fig. 10 and 13, the screwing notch 1513 and the screwing protrusion 1811 are both provided with rounded corners at their ends. Through the design of the fillet, the in-process that second transmission shaft 181 pushed down can guarantee that in certain error range, second transmission shaft 181 cooperates smoothly with the tip of criticizing first subassembly 150, improves the rate of accuracy of assembly. In a specific embodiment, an end of the second transmission shaft 181 is detachably and fixedly connected with a screw bar, and the screw boss 1811 is provided at an end of the screw bar so as to facilitate replacement of a different screw boss 1811 by replacing the screw bar.

Specifically, referring to fig. 12-17, the spindle 151 is movably coupled to the rotating disk through a through hole 1131 via a sleeve 153; a first retaining sleeve 1521 is arranged at the upper end of the main shaft 151, and a first elastic piece 152 is arranged on the main shaft 151 between the first retaining sleeve 1521 and the shaft sleeve 153; the lower end of the main shaft 151 is provided with a screw joint 154 for tightening a screw 158, and the end is further provided with a magnet 157 for attracting the screw 158. In this embodiment, the number of the through holes 1131 is several, the number of the further through holes 1131 is 12, the number of the batch head assemblies 150 corresponds to the number of the through holes 1131, and the batch head assemblies are inserted into the through holes 1131 one by one, the batch head assemblies 150 include a spindle 151, the spindle 151 is assembled in the through holes 1131 through a spindle sleeve 153, further, the spindle sleeve 153 can be clamped in the through holes 1131, the spindle 151 can move linearly up and down relative to the sleeve 155, and during the downward movement of the spindle 151, the spindle sleeve 153 can ensure that the radial shaking amount of the batch head assemblies 150 is minimized, and the alignment accuracy of the screws 158 is ensured. A first retaining sleeve 1521 is arranged at the upper end of the main shaft 151, and the first retaining sleeve 1521 is assembled with the end part of the main shaft 151 through a first pin shaft 1522; the first elastic member 152 is arranged between the first blocking sleeve 1521 and the shaft sleeve 153, the first elastic member 152 is a compression spring and is sleeved on the main shaft 151, when the main shaft 151 moves downwards relative to the shaft sleeve 153, the first elastic member 152 compresses to store energy and has a buffering effect, so that the product 420 is prevented from being impacted when the second driving member 180 drives the whole batch head assembly 150 to move downwards, the product 420 is prevented from being damaged, and the first elastic member 152 can be used for reducing the speed of the batch head assembly 150. When the second transmission shaft 181 moves upward, the first elastic member 152 is stretched to reset, and drives the main shaft 151 to move upward, so that the main shaft 151 maintains a reset state.

Furthermore, an abutting flange 1511 is integrally arranged on the outer wall of the main shaft 151 at the lower end of the shaft sleeve 153 along the circumferential direction, and when the main shaft 151 is reset, namely when the main shaft 151 moves upwards to the maximum stroke, the lower end of the shaft sleeve 153 abuts against the upper end of the abutting flange 1511; in this embodiment, a buffer ring is sleeved on the main shaft 151 and at the lower end of the shaft sleeve 153, and when the main shaft 151 is reset, the buffer ring is located between the shaft sleeve 153 and the abutment flange 1511, so as to prevent the main shaft 151 from being subjected to too high impact, which affects the precision of the whole batch head assembly 150; in this embodiment, the cushion ring is tightly sleeved on the main shaft 151, the cushion ring includes a limit pad 1531 and a rubber ring 1532 located between two layers of limit pads 1531, after the main shaft 151 is reset to a certain position, the limit pad 1531 limits the main shaft 151 to continue moving upwards, the rubber ring 1532 plays a role of buffering, and the main shaft 151 is prevented from being impacted too high to affect the precision of the main shaft 151.

In this embodiment, referring to fig. 14, 15 and 16, the lower end of the main shaft 151 is provided with an adapting groove, the adapting groove is detachably connected with the screw joint 154, the screw joint 154 includes a screw joint body 1541 and a limit flange 1542 located at one end of the screw joint body 1541, the limit flange 1542 is integrally connected to a side wall of one end of the screw joint body 1541, the adapting groove is adapted to the end of the screw joint body 1541 so that the end of the screw joint body 1541 is clamped in the adapting groove, the rotation of the screw joint 154 relative to the main shaft 151 is avoided by the limit flange 1542, the other end of the screw joint body 1541 is provided with a cross-shaped screw joint part 1543, when in use, one end of the screw joint 154 is detachably fixed at the lower end of the main shaft 151, the other end of the screw joint 154 is matched with the notch at the top of the screw, the main shaft 151 drives the screw to rotate through the screw joint 154, due to the detachable connection between the screw joint 154 and the main shaft 151, different screw joints 154 can be exchanged to adapt to different screws.

Specifically, the lower end of the main shaft 151 is sleeved with a hollow sleeve 155 with two open ends, one end of the sleeve 155 is movably connected with the main shaft 151 along the axial direction, the magnet 157 is fixed on the inner wall of the other end of the sleeve 155, and the magnet 157 is an annular magnet 157. In this embodiment, the sleeve 155 is connected to the lower end of the main shaft 151 through a second retaining sleeve 1551, the second retaining sleeve 1551 is connected to the sleeve 155 and the main shaft 151 through a second pin 1552, a waist-shaped hole 1512 matched with the second pin 1552 and penetrating through the lower end of the main shaft 151 is provided, the waist-shaped hole 1512 extends in the axial direction, so that the sleeve 155 can move axially relative to the main shaft 151 through the second pin 1552, and the screw joint 154 is located inside the sleeve 155 and extends to the other end of the sleeve 155. The inner wall of the other end of the sleeve 155 is provided with a ring-shaped magnet 157, the outer wall of the magnet 157 is tightly attached to the inner wall of the end of the sleeve 155, and the magnet 157 can be used for sucking the screw 158 and screwing the screw on the product 420.

In the embodiment, the sleeve 155 is schematically shown in fig. 15, an annular flange 1555 extends along the radial direction on the inner wall of the sleeve 155, the annular flange 1555 is used for dividing the interior of the sleeve 155 into a first cavity 1553 and a second cavity 1554, the screw joint 154 enters the second cavity 1554 along the first cavity 1553 and passes through the magnet 157, the inner diameter of the annular flange 1555 is equal to the outer diameter of the screw joint 154, and the screw joint 154 is limited by the annular flange 1555 to ensure that the screw joint 154 moves along the axial direction; the outer diameter of the magnet 157 is equal to the inner diameter of the second chamber 1554, the depth of the magnet 157 is greater than the depth of the second chamber 1554, when the magnet 157 is coaxially fitted inside the second chamber 1554, the distance between the lower end of the magnet 157 and the lower end of the sleeve 155 is 1-5mm, preferably 2mm, so that when the screw 158 is taken out, one end of the screw 158 is accurately positioned inside the second chamber 1554 and attracted to the magnet 157, and since the screw 158 is in surface contact with the magnet 157 and the screw 158 is limited inside the second chamber 1554, the screw 158 is coaxial with the spindle 151, so that the screw 158 and the product 420 can be accurately mounted.

In this embodiment, a second elastic member 156 abutting against the main shaft 151 is further disposed inside the sleeve 155 along the axial direction, the second elastic member 156 is a compression spring, further, the second elastic member 156 is sleeved on the screw joint 154 and is located inside the first cavity 1553, one end of the second elastic member 156 abuts against a lower end of the main shaft 151, and the other end of the second elastic member 156 abuts against an upper end of the annular flange 1555.

When the device is used, the second pin 1552 is located at the lower end of the waist-shaped hole 1512, the second elastic element 156 is in a reset state, the screw 158 is located in the second cavity 1554 of the sleeve 155 and is attracted to one end of the magnet 157, when the second driving element 180 pushes the main shaft 151 downwards through the second transmission shaft 181, the screw joint 154 pushes the screw 158 downwards to be above the screw hole of the product 420, when the second driving element 180 drives the second transmission shaft 181 to drive the screw joint 154 to rotate, the lower end of the sleeve 155 abuts against the surface of the product 420, during the downward movement of the screw 158 along with the screw joint 154, the second pin 1552 moves from the lower end to the upper end of the waist-shaped hole 1512, the first elastic element 152 and the second elastic element 156 are both gradually compressed, the screw joint 154 is exposed from the end of the sleeve 155, and screws the screw 158 into the screw hole of the product 420, then the second driving element 180 and the second transmission shaft 181 move upwards, the first elastic element 152 resets and pushes the main shaft 151 to move upwards, the second elastic member 156 is reset to move the sleeve 155 downward relative to the main shaft 151, so that the second pin 1552 is located at the lower end of the waist-shaped hole 1512 and the screw joint 154 is hidden inside the sleeve 155.

Specifically, as shown in fig. 5, 6 and 7, a pressing block 161 is connected to one side of the fixing plate 110 through a fourth driving member 160, and the fourth driving member 160 can be used for driving the pressing block 161 to move up and down; in this embodiment, the fourth driving member 160 is fixedly connected to one side of the fixing plate 110, the pressing block 161 is made of a non-rigid material, such as rubber or silicone, and when the product 420 is transported to the lower end of the batch head assembly 150, the fourth driving member 160 drives the pressing block 161 to abut against the upper end of the product 420, so as to prevent the product 420 from shaking during the assembly process of the screw 158.

Specifically, the first detecting instrument 140 for detecting whether the screw 158 is located at one end of the batch head assembly 150 is further fixed to the lower end of the fixing plate 110. In this embodiment, the first detecting instrument 140 is fixed to the lower end of the fixing plate 110 by a bolt, the first detecting instrument 140 may be an infrared sensor, since one end of the screw 158 is located in the sleeve 155, the other end of the screw 158 extends out of the sleeve 155, the first detecting instrument 140 is located at the lower end of the sleeve 155 and is at the same horizontal position as the lower end of the screw 158, the first detecting instrument 140 can detect whether the screw 158 is located at the lower end of the batch head assembly 150, because the size of the screw 158 is not satisfactory or the sliding wire of the screw 158 is sucked out by the magnet 157 during the assembly of the screw 158, if the first detecting instrument 140 detects that the batch head assembly 150 is assembled with the screw 158 and is still attached to the magnet 157, it detects that the batch head assembly is not normally assembled, and sends a signal to the control system to control the next batch head assembly 150 to reassemble the screw hole of the product 420, if the first detecting instrument 140 detects that the batch head assembly 150 is assembled with the screw 158, the screws 158 are screwed into the screw holes and detected as being properly assembled, so that the next set of batch head assemblies 150 is controlled to assemble the next screw hole of the product 420.

When the screwing mechanism 100 is used, the first driving member 120 drives the rotating disc to rotate, so that the first group of bit assemblies 150 rotate to a position right below the second transmission shaft 181; the third driving member 170 drives the second driving member 180 to move downward along the sliding rail 1121, so that the end of the second transmission shaft 181 is matched with the upper end of the main shaft 151, and the main shaft 151 drives the screwing joint 154 and the screw 158 to move downward until the screw 158 abuts against the upper end of the screw hole, at this time, the second driving member 180 remains stationary, the third driving rod continues to move downward, and the third elastic member 173 compresses and stores energy; at this time, the height sensor 141 sends a signal after detecting the position of the main shaft 151, the second driving member 180 drives the main shaft 151 to rotate, the main shaft 151 drives the screw 158 to rotate through the screwing joint 154 and to be screwed into the screw hole of the product 420, in the screwing process of the screw 158, the sleeve 155 abuts against the surface of the product 420, the main shaft 151 moves downwards along with the screw 158, the second elastic member 156 compresses and stores energy, the screw 158 is completely screwed into the screw hole of the product 420, at this time, the height sensor 141 sends a signal after detecting the position of the main shaft 151 again, the second driving member 180 stops driving, the third driving member 170 drives the second driving member 180 to move upwards along the sliding rail 1121, and the third elastic member 173 compresses and buffers again after resetting; the main shaft 151 moves upwards under the action of the second elastic member 156 and is reset to the initial position, the first detector 140 detects whether the screw 158 is located at the lower end of the bit assembly 150, if yes, the first driving member 120 drives the rotating disc to rotate again, so that the second set of bit assemblies 150 rotate to the position right below the second transmission shaft 181, and the screw screwing operation is repeated for the screw hole to prevent the screw from being missed; if not, the first driving member 120 drives the rotating disc to rotate again, so that the second group of bit assemblies 150 rotate to a position right below the second transmission shaft 181, and the next screw hole is screwed repeatedly. This screw mechanism 100 is twisted to rational in infrastructure design compactness, mainly be applied to automatic screw equipment of twisting, degree of automation is high, criticize first subassembly 150 and assemble on the rolling disc along the axial, rotate through first driving piece 120 drive rolling disc, first subassembly 150 is criticized in third driving piece 170 drive along axial displacement, thereby second driving piece 180 drive is criticized first subassembly 150 and is rotated and carry out high-efficient assembly screw 158 to product 420, a plurality of screws 158 of criticizing first subassembly 150 portability different models carry out continuous assembly, the high simultaneous work efficiency of assembly precision is high.

Specifically, the transport mechanism 400 refers to fig. 12, 13, and 14, and the transport mechanism 400 includes a working platform formed by a plurality of rollers 430 arranged in parallel in sequence; in this embodiment, the roller shaft 430 includes a driving shaft and a driven shaft, a bearing plate 410 having an anti-slip function is disposed at an upper end of the roller shaft 430, and the product 420 is placed on an upper end of the bearing plate 410. The side of the working table is provided with a pressing assembly 440, in this embodiment, the pressing assembly 440 is driven by an air cylinder, and the pressing assembly 440 can be used for pressing the bearing plate 410, so that the bearing plate 410 is positioned on the roller shaft 430 to keep a static state. In another specific embodiment, a conveyor belt is mounted on the roller shaft.

Specifically, a working area is located below the screwing mechanism 100, and second detectors 450 are suspended above the working table and located on two sides of the working area, in this embodiment, the second detectors 450 may be infrared sensors.

Specifically, a first visual detector 460 is suspended above the screwing mechanism 100, in this embodiment, the first visual detector 460 is a camera, the position of a screw hole on the product 420 can be preliminarily visually positioned by the first visual detector 460, information is transmitted to the control system, and the control system controls the mechanical arm 600 to drive the screwing mechanism 100 to move to a position on the product 420 where the screw 158 needs to be assembled; in a further embodiment, a second visual detector 510 is further provided on the screwing mechanism 100, the second visual detector 510 is used for fine positioning to ensure that the screw hole is located right below the second driving shaft; in this embodiment, the second vision detector 510 is fixed to one side of the fixing bracket 111, and a light supplement lamp 520 is further disposed at a lower end of the second vision detector 510, in this embodiment, the light supplement lamp 520 is fixed to one side of the fixing plate 110 in an annular structure, and the second vision detector 510 is located right above the light supplement lamp 520 and can shoot a screw hole at an upper end of the product 420 through a middle position of the light supplement lamp 520.

The automatic screwing apparatus further includes a main body frame, and the second detector 450 and the first vision detector 460 are fixed to the main body frame.

When the device is used, a product 420 is placed at the upper end of the bearing plate 410, the bearing plate 410 is driven to move along the workbench through the driving shaft until the second detector 450 detects that the bearing plate 410 or the product 420 is transported to a working area, and a signal is sent to the control system to control the driving shaft to stop rotating, and simultaneously the pressing component 440 is driven to press the bearing plate 410, the first visual detector 460 detects the position of the product 420 where the screw 158 needs to be assembled and transmits the position to the control system, and the control system controls the mechanical arm 600 to adjust the position of the screw screwing mechanism 100; the position of a specific screw hole on the product 420 is further detected by the second visual detector 510 and is transmitted to the control system, the control system controls the mechanical arm 600 to adjust the screw screwing mechanism 100 so that the second transmission shaft 181 is positioned right above the screw hole, and at the moment, the fourth driving part 160 drives the pressing block 161 to abut against the upper end of the product 420, so that the product 420 is prevented from shaking in the process of assembling the screw 158; after the screw 158 is screwed into the product 420 by the screwing mechanism 100, since fewer screws 158 do not meet the standard or are slippery, the screws 158 are attracted by the magnet 157 at the end of the bit assembly 150, the second vision detector 510 detects whether the screw 158 is locked in the screw hole, if yes, the screw 158 is assembled in the next screw hole, and if not, the screw 158 is assembled in the screw hole again.

Specifically, referring to fig. 1, 2 and 18, the feeding mechanism 200 includes a pusher 210 and a storage wheel 220 located on one side of the pusher 210; in this embodiment, the pusher 210 is a vibration feeder, and the output end of the pusher 210 is provided with a material conveying pipeline 211 for outputting materials; the material storing wheel disc 220 is provided with a plurality of material storing grooves 221 corresponding to the batch head assemblies 150, the material storing grooves 221 correspond to the material conveying pipeline 211, in this embodiment, the number of the material storing grooves 221 is a plurality, and the material storing grooves are distributed around the circumferential direction of the material storing disc, the material storing wheel disc 220 is connected with a sixth driving member 230 for driving the material storing wheel disc 220 to rotate, in this embodiment, the sixth driving member 230 is a servo motor; since the number of the batch head assemblies 150 is 12 in the present embodiment, the number of the storage slots 221 is also 12, so as to facilitate the taking of the screws 158 by the batch head assemblies 150. When the feeding mechanism 200 feeds, the storage tank 221 of the storage wheel disc 220 can only fix one screw 158, and the storage wheel disc 220 can keep rotating, so that each storage tank 221 can fix the screw 158, and after all the storage tanks 221 fix the screws 158, the pusher 210 cannot push the screws 158 into the storage tanks 221 until the screw mechanism 100 takes out the screws 158 and the empty storage tanks 221 rotate to one end of the material conveying pipeline 211, so as to continuously store the screws 158.

When the screwdriver is used, the mechanical arm 600 drives the screwing mechanism 100 to move right above the storage wheel disc 220, the lower ends of the batch head assemblies 150 correspond to the storage slots 221 one by one, the mechanical arm 600 drives the screwing mechanism 100 to move downwards integrally, the upper ends of the screws 158 are sucked into the sleeves 155 through the magnets 157, and screwing operation is performed.

In a specific embodiment, a torque calibrator 500 is disposed on one side of the feeding mechanism 200, the mechanical arm 600 drives the screw screwing mechanism 100 to move to the upper end of the torque calibrator 500 before the screw screwing mechanism 100 takes out the material, and performs a screw screwing test on each batch head assembly 150, thereby calibrating the torque, preventing the situation that the force is too large when the screw 158 is screwed due to improper torque, the screw 158 is damaged due to sliding, the screw 158 is not screwed due to too small force, and the like, and after calibration is completed, the mechanical arm 600 drives the screw screwing mechanism 100 to move to the storage wheel disc, and the screw 158 on the storage wheel disc is adsorbed by the magnet 157 and then moved to a working area to work.

In one embodiment, the number of the feeding mechanisms 200 is two or more, and in this embodiment, three, and the robot 600 controls the screw screwing mechanism 100 to take the material, and three feeding mechanisms simultaneously supply three screws with different sizes or different types. In this embodiment, all be equipped with optical fiber detection device in every stock chest 221, whether there is screw 158 in detecting the stock chest 221 through optical fiber detection device, when a plurality of feed mechanism 200 simultaneous workings of needs, in the stock chest 221 on the stock chest 220 can set up only to supply three or six screws 158 to the stock chest 220, because sixth driving piece 230 is servo motor, its steerable stock chest 220 is rotatory to suitable angle, so that it all can accurately get the material on different feed mechanism 200 to twist screw mechanism 100, ensure that the different screw holes of product 420 can install corresponding required screw 158. In the present embodiment, if different types of screws 158 need to be assembled, the torque calibration needs to be performed on the batch head assemblies 150 corresponding to the different screws 158. Further, the height sensor 141 may determine the height of the main shaft 151 according to different screws 158, thereby determining whether the screws 158 are completely screwed into the screw holes.

Specifically, as shown in fig. 19, 20 and 21, the discharging mechanism 300 includes a supporting plate 350, in this embodiment, the supporting plate 350 is a circular disk structure, two or more clamping assemblies 310 are fixedly connected to the supporting plate 350 along a circumferential direction, and the batch head assembly 150 corresponds to the clamping assemblies 310; the screws 158 at the end parts of the batch head assemblies 150 are clamped by the clamping assemblies 310, the supporting plate 350 is provided with the leakage holes 352, the lower end of the supporting plate 350 is provided with the material box 320 for collecting materials, and the screws 158 clamped by the clamping assemblies 310 fall into the material box 320 through the leakage holes 352, so that the screws 158 are collected conveniently. In the present embodiment, the number of the clamping assemblies 310 is four or more, and a plurality of the clamping assemblies 310 are distributed around the circumferential direction of the supporting plate 350 in an array manner; further, the number of gripping assemblies 310 is six; the clamping assembly 310 comprises a fifth driving member 3103 and a clamping block hinged on the supporting plate 350, in this embodiment, the fifth driving member 3103 is an air cylinder, the fifth driving member 3103 is connected with the clamping block through a push rod 3105, the fifth driving member 3103 can be used for driving the clamping block to open or close, when the batch head assembly 150 moves to the upper end of the clamping assembly 310, the fifth driving member 3103 drives the clamping block to open and clamp the screw 158, so that after the batch head assembly 150 is separated from the batch head assembly 150, the fifth driving member 3103 drives the clamping block to open and fall into the material box 320 along the leakage hole 352; the clamping assembly 310 is arranged on the supporting plate 350 in the circumferential direction, so that materials can be automatically clamped in multiple directions, and labor cost is reduced.

Specifically, the unloading mechanism and the mechanical arm 600 are both connected with the control system; the arm 600 is further provided with a material detector connected to the control system, in this embodiment, the first detector 140 can be used to detect whether the end of the batch head assembly 150 has the screw 158, and feed back the detection information to the control system, when the batch head assembly 150 moves to the upper end of the clamping assembly 310, the corresponding clamping assembly 310 is controlled by the control system, so as to take down the screw 158 at the end of the batch head assembly 150, the clamping assembly 310 can be precisely clamped one-to-one by the control system to the batch head assembly 150, and the repeated ineffective clamping of the clamping assembly 310 when the end of the batch head assembly 150 has no screw 158 is avoided.

Specifically, the clamping assembly 310 includes a hollow support frame 3101 vertically disposed on the support plate 350, in this embodiment, an insertion strip 351 is vertically fixed on the support plate 350, insertion holes 3102 adapted to the insertion strip 351 are disposed on two sides of the support frame 3101, and the support frame 3101 and the insertion strip 351 are detachably and fixedly assembled.

Specifically, the clamping block includes a first rotating clamp 311 and a second rotating clamp hinged to the upper end of the supporting frame 3101 and disposed oppositely, and the fifth driving member 3103 is located inside the supporting frame 3101. In this embodiment, the fifth driving member 3103 is vertically fixed inside the supporting frame 3101, and the supporting frame 3101 is provided with a first air tube connector 3104 communicated with the fifth driving member 3103, so that the fifth driving member 3103 drives the push rod 3105 to work normally. Specifically, the first rotating clamp 311 and the second rotating clamp both comprise a clamping portion 3111 and a pushing portion 3112 which are integrally connected at a preset angle, the first rotating clamp 311 and the second rotating clamp are both L-shaped, the joint of the clamping portion 3111 and the pushing portion 3112 is hinged to the upper end of the support frame 3101 through a third pin shaft, one end, far away from the clamping portion 3111, of the pushing portion 3112 is hinged to the push rod 3105 through a fourth pin shaft, and when the push rod 3105 moves up and down, the first rotating clamp 311 and the second rotating clamp are driven to rotate by taking the first pin shaft 1522 as a fulcrum, so that the clamping portions 3111 on the first rotating clamp 311 and the second rotating clamp materials; in a specific embodiment, in order to avoid long-term centre gripping material to lead to the fact the damage to first commentaries on classics clamp 311 and second commentaries on classics clamp, the lateral wall of holder 3111 can be dismantled and is connected with grip block 3113, grip block 3113 passes through the bolt fastening in the lateral wall of holder 3111, carry out the centre gripping to the material through grip block 3113, avoid first commentaries on classics clamp 311 and second commentaries on classics clamp and material direct contact, in this embodiment, grip block 3113 is the metal material, of course grip block 3113 still can be for plastic or silica gel material, in order to prevent damaging the material.

Specifically, the number of the leakage holes 352 is plural, and the leakage holes 352 are respectively arranged between the adjacent support frames 3101, in this embodiment, the leakage holes 352 are fan-shaped openings and are arranged around the circumferential direction of the support plate 350, so that the material can fall into the material box 320; specifically, an outer cover 360 is connected around the edge of the supporting plate 350 to prevent the material taken down by the gripping assembly 310 from scattering out of the material taking box.

Specifically, one side of the supporting plate 350 is connected with a supporting frame 340, the other side of the supporting frame 340 is connected with a hollow bus bar 330, the fifth driving member 3103 is connected with the bus bar 330 through an air pipe, and the side wall of the bus bar 330 is provided with a plurality of second air pipe joints 331 adapted to the air pipe. In this embodiment, the supporting plate 350 is fixed to the upper end of the supporting frame 340, a reinforcing rib 341 is disposed at the joint of the supporting plate 350 and the supporting frame 340, the other side of the supporting frame 340 is connected with a hollow bus bar 330, the bus bar 330 is provided with a plurality of second air pipe connectors 331 which are communicated with each other, the first air pipe connectors 3104 and the second air pipe connectors 331 are in one-to-one correspondence and connected through air pipes, the bus bar 330 is further provided with a third air pipe connector 332, and the third air pipe connector 332 is externally connected with an air pipe to control the plurality of fifth driving members 3103 to work simultaneously, so that the screws 158 on the plurality of bit assemblies 150 can be taken down simultaneously. Of course, in other embodiments, the first gas pipe connector 3104 may directly connect the gas pipe externally, i.e. without being connected to the bus plate 330, and the plurality of fifth driving members 3103 may work independently, and the single fifth driving member 3103 is controlled by the control system to remove the screw 158 of the bit assembly 150 corresponding thereto.

Further, a handle 321 is arranged on one side of the material box 320, and the pulley slides along the sliding groove by drawing the handle 321, so that the material box 320 can be conveniently moved out, and the difficulty of manual operation is reduced.

This shedding mechanism 300 can realize that diversified automation is got and is got the material, has reduced the cost of labor, and a plurality of clamps are got subassembly 310 and can be simultaneously or the selective clamp is got the material, promote the efficiency and the accuracy of getting the material, cause when having no material on the manipulator to get the action and repeat.

When the feeding mechanism 200 is used, the screws 158 are placed into the feeding mechanism 200, the switch of the feeding mechanism 200 is turned on, the feeding mechanism 200 automatically pushes the screws 158 to the storage wheel disc 220, the storage wheel disc 220 fixes the pushed screws 158 through the storage slots 221 and rotates along with the sixth driving member 230, each storage slot 221 can only fix one screw 158, when the storage slots 221 on the storage wheel disc 220 are filled with the screws 158, the feeding mechanism 200 cannot continuously push the materials to the storage wheel disc 220, and until the mechanical arm 600 takes away the screws 158, the empty storage slots 221 continuously receive the screws 158 conveyed by the pusher 210.

Then the arm 600 drives the screw mechanism 100 to move, the screw mechanism 100 moves to the torque calibrator 500, the torque is calibrated, the situation that the force is too large when the screw 158 is tightened due to improper torque is prevented, the screw 158 slips and is damaged, the force is too small, the screw 158 cannot be tightened, and the like occurs, the screw mechanism 100 moves to the storage wheel disc 220 after calibration is completed, the screw 158 on the storage wheel disc is adsorbed by the magnet 157 at the front end of the batch head assembly 150, and then the screw mechanism moves to the upper end of the working area on the transportation mechanism 400.

Meanwhile, the product 420 is placed on the bearing plate 410 and is transported to a working area along with the roller shaft 430, whether the product 420 enters the working area is sensed through the two second detectors 450, then the product 420 is shot through the first vision detector 460, the mechanical arm 600 drives the screw screwing mechanism 100 to perform rough positioning, the position of the product 420 and the position of a screw 158 hole are preliminarily determined, and after the rough positioning is completed, the two pressing assemblies 440 press downwards to fix the two sides of the bearing plate 410, and the screw screwing mechanism 100 is waited to press the product 420 and lock the screw 158.

After the position of the product 420 is initially fixed, the mechanical arm 600 drives the screw screwing mechanism 100 to move to the position above the product 420, the fourth driving part 160 drives the pressing block 161 to move downwards and push against the product 420, so that the product 420 cannot move when locking the screw 158, then the second visual detector 510 performs fine positioning photographing on the screw hole to determine the accurate position of the screw 158, then the main shaft 151 moves downwards, so that the screw 158 on the magnet 157 is accurately placed in the screw 158 hole, the second driving part 180 drives the main shaft 151 to rotate, the screw 158 is screwed downwards, after the screw 158 is fixed, the third driving part 170 drives upwards, meanwhile, the first driving part 120 drives the rotating disc to rotate, the batch head assembly 150 without the screw 158 is replaced, and the mechanical arm 600 drives the screw screwing mechanism 100 to move to the next screw hole to continue working.

When the screw 158 is locked by the batch head assembly 150, if the screw 158 slips or the quality of the screw 158 is not qualified, the magnet 157 at the end of the batch head assembly 150 will press the third driving member 170 to lift up and attract the unqualified screw 158, and then the second vision detector 510 will confirm that no screw is locked, at this time, the rotating disc rotates, and the batch head assembly 150 is replaced by another batch head assembly 150 to tighten the product 420 until the second vision detector 510 confirms that the screw 158 is locked, and the slip tooth and the unqualified screw will return to the discharging mechanism 300 together with the manipulator module, and then the slip tooth and the unqualified screw are clamped by the clamping assembly 310 to flow into the unqualified material storage box, and then the manipulator 600 drives the screw screwing mechanism 100 to move to the material storage wheel 220 for a new round of material taking operation.

The automatic screwing equipment comprises a screwing mechanism 100, a feeding mechanism 200 and an unloading mechanism 300, wherein materials are provided for a screwdriver head assembly 150 on the screwing mechanism 100 through the feeding mechanism, after a product 420 is assembled with screws 158 through the screwing mechanism 100, the unloading mechanism 300 is used for removing sliding screws or screws 158 which do not accord with standards, different screws 158 can be assembled on different screw holes of the product 420, and the assembling precision is high; meanwhile, the equipment has high automation degree, can be used for assembling the screws 158 of any product 420, and particularly can improve the assembling efficiency of the screws 158 of the products 420 with more screws 158.

The above description is only for the specific embodiments of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present invention, and all the changes or substitutions should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the appended claims.

Claims

1. The automatic screw screwing equipment is characterized by comprising a conveying mechanism, wherein the conveying mechanism comprises a workbench with a plurality of roll shafts which are sequentially arranged in parallel; a feeding mechanism, a screw twisting mechanism and a discharging mechanism are sequentially arranged on one side of the conveying mechanism; the feeding mechanism comprises a pusher and a storage wheel disc positioned at one end of the pusher, and the pusher is used for conveying and arranging materials to the storage wheel disc; and the screw twisting mechanism is connected with a mechanical arm, the mechanical arm is used for driving the screw twisting mechanism to take out materials from the storage wheel disc, move to the upper end of the workbench and move to the feeding mechanism, and the feeding mechanism is used for clamping and collecting the materials on the screw twisting mechanism.

2. The automatic screwing device of claim 1, wherein the pusher is connected with a material conveying pipeline, the material storing wheel disc is provided with a plurality of material storing grooves for storing materials, the material conveying pipeline corresponds to the material storing grooves, and one end of the material storing wheel disc is connected with a sixth driving member.

3. The automatic screwing apparatus according to claim 2, wherein the storage tank is disposed around a circumferential direction of the storage wheel disc, and the sixth driving member is a servo motor.

4. The automatic screwing apparatus according to claim 1, wherein the screwing mechanism comprises a driving module and a switching module connected to the driving module; the switching module comprises a rotating disc and a plurality of screwdriver head assemblies arranged on the rotating disc, through holes matched with the screwdriver head assemblies are formed in the rotating disc, the screwdriver head assemblies penetrate through the through holes, and one end parts of the screwdriver head assemblies can be used for taking and placing screws; the driving module comprises a first driving piece used for driving the rotating disc to rotate, a second driving piece used for driving the batch head assembly to rotate and a third driving piece used for driving the batch head assembly to move along the axial direction.

5. The automatic screwing device according to claim 4, wherein the screwing mechanism further comprises a fixing plate, the mechanical arm is fixedly connected to one end of the fixing plate, a containing hole is formed in the other end of the fixing plate, and the rotating disc is limited in the containing hole and can rotate relative to the fixing plate.

6. The automatic screwing apparatus of claim 5 wherein a first drive gear is connected to said first drive member, said rotatable disk comprising a second drive gear in meshing engagement with said first drive gear, said first drive gear being a servo motor.

7. The automatic screwing apparatus according to claim 4 wherein said feed mechanism is provided at one side thereof with a torque calibrator for calibrating the batch head assembly.

8. The automatic screwing apparatus according to claim 4, wherein a first visual detector for initial positioning is suspended above the screwing mechanism, and a second visual detector for fine positioning is provided on the screwing mechanism.

9. The automatic screwing device according to claim 1, wherein a bearing plate for bearing a product is provided at an upper end of the work table, and a pressing assembly for pressing the bearing plate is provided at a side of the work table; a second detector for detecting whether a product is on the workbench or not is suspended above two opposite sides of the workbench.

10. The automatic screwing device according to claim 1, wherein the unloading mechanism comprises a support plate, and two or more clamping assemblies are fixedly connected to the support plate along the circumferential direction; the clamping assembly comprises an air cylinder and a clamping block hinged to the supporting plate, the air cylinder is connected with the clamping block through a push rod, the air cylinder can be used for driving the clamping block to open or close, a leakage hole is formed in the supporting plate, and a material box used for collecting materials is arranged at the lower end of the supporting plate.