CN216174589U

CN216174589U - Gear surface cleaning device

Info

Publication number: CN216174589U
Application number: CN202122747538.7U
Authority: CN
Inventors: 周志燕; 陈闯; 葛皓; 李红梅; 刘宏贤
Original assignee: Wuxi Yinlian Gear Transmission Machinery Co Ltd
Current assignee: Wuxi Yinlian Gear Transmission Machinery Co Ltd
Priority date: 2021-11-10
Filing date: 2021-11-10
Publication date: 2022-04-05
Anticipated expiration: 2031-11-10

Abstract

The utility model discloses a gear surface cleaning device which comprises a base, wherein a working plate is arranged on the base, a first baffle and a second baffle which are fixedly connected are arranged on two sides of the working plate, a loading station plate is arranged between the first baffle and the second baffle, a cleaning mechanism is arranged on the first baffle and the second baffle and comprises a water tank plate arranged at the tops of the first baffle and the second baffle, a water storage tank arranged on the water tank plate, water guide pipes arranged on two sides of the water storage tank, water suction pumps arranged on the water guide pipes on two sides, a mounting frame arranged below the water suction pumps and on the inner walls of the first baffle and the second baffle, and a spray cleaning assembly arranged on the mounting frame.

Description

Gear surface cleaning device

Technical Field

The utility model relates to the field of gear cleaning, in particular to a gear surface cleaning device.

Background

The gear manufacturing needs to be carried out through several steps of casting blank making, normalizing, turning, hobbing and gear shaping, shaving, grinding, trimming and the like, impurities such as oil stains, cutting chips, dust and the like are inevitably left on the surface of the gear, and in order to enable the surface of the gear to meet the requirement for cleanness, manual cleaning is generally adopted, so that the defects of high labor intensity of workers, low cleaning efficiency, poor cleaning effect and long time consumption exist, and therefore a new technical scheme is provided for solving the problems.

SUMMERY OF THE UTILITY MODEL

The present invention is directed to a gear surface cleaning apparatus to solve the above problems.

In order to achieve the purpose, the utility model provides the following technical scheme: a gear surface cleaning device comprises a base, wherein a working plate is arranged on the base, a first baffle and a second baffle which are fixedly connected are arranged on two sides of the working plate, a loading station plate is arranged between the first baffle and the second baffle, a cleaning mechanism is arranged on the first baffle and the second baffle, the cleaning mechanism comprises a water tank plate arranged at the tops of the first baffle and the second baffle, a water storage tank arranged on the water tank plate, water guide pipes arranged on two sides of the water storage tank, water suction pumps arranged on the water guide pipes on two sides, a mounting frame arranged below the water suction pumps and on the inner walls of the first baffle and the second baffle, and a spray cleaning assembly arranged on the mounting frame; the cleaning device is characterized in that a washing mechanism is further arranged below the cleaning mechanism, the washing mechanism comprises a first transverse shaft and a second transverse shaft which are positioned on the inner walls of the first baffle and the second baffle and are connected in a rotating mode, a brush roller which is fixedly connected to the first transverse shaft and the second transverse shaft and is arranged on the head portion of the brush roller, one side of the first transverse shaft is driven to rotate by a first motor fixedly installed on the outer portion of the first baffle, and the first transverse shaft and the second transverse shaft are connected through a synchronous belt in a transmission mode.

Preferably, the lower part of the loading station plate is provided with a driving mechanism, the driving mechanism comprises a driving block fixedly connected with the lower part of the loading station plate, a ball screw which penetrates through the driving block and is in threaded connection with the driving block, supporting rods which are positioned on two sides of the ball screw and are parallel to each other and penetrate through the driving block, supporting plates which are positioned at two ends of the ball screw, and a driving motor which is positioned on one side of the supporting plate and is connected with the ball screw.

Preferably, the spray rinsing component comprises a shunting liquid guide pipe and a high-pressure water spray head, wherein the shunting liquid guide pipe is arranged on one side of the water suction pump and is provided with a plurality of water outlet holes, the high-pressure water spray head is arranged on the water outlet holes of the shunting liquid guide pipe, and one side of the shunting liquid guide pipe is connected with the inner walls of the first baffle and the second baffle through an installation frame.

Preferably, the surface of the working plate is positioned below the loading station plate, a drainage plate which inclines outwards and faces downwards is arranged below the loading station plate, and a drainage groove is formed in the bottom of the drainage plate.

Preferably, the surface of the loading station plate is provided with a plurality of connecting columns which are fixedly connected, and the connecting columns are provided with mounting shafts which are vertically welded.

Preferably, the surface of the base is provided with a switch group which is in control connection with the first motor, the water suction pump and the driving motor.

Compared with the prior art, the utility model has the beneficial effects that: the high-pressure water spray head is matched with the cleaning brush rotating at a high speed to work, so that the surface of the gear piece can be cleaned in multiple directions, scraps and leftovers in corners and gaps can be treated, and the cleaning effect is greatly improved; the motor is adopted to drive the ball screw to rotate, so that the loading working plate and the gear piece are driven to reciprocate, the cleaning station of the gear piece can be flexibly adjusted, repeated scouring and cleaning on the surface of the gear piece which is difficult to clean is enhanced, the pertinence is strong, and the cleaning effect is good; the whole device has high automation degree, greatly reduces the labor intensity of workers, saves the working time and improves the working efficiency.

Drawings

FIG. 1 is a top view of a gear surface cleaning apparatus;

FIG. 2 is a schematic view of the overall structure of the gear surface cleaning device; .

In the figure: 1. A base; 2. a working plate; 3. a first baffle plate; 4. a second baffle; 5. loading a station plate; 6. connecting columns; 7. a drive mechanism; 71. a drive block; 72. a ball screw; 73. a support bar; 74. a support plate; 75. a drive motor; 8. a cleaning mechanism; 81. a water tank plate; 82. a water storage tank; 83. a water conduit; 84. a water pump; 85 mounting frames; 86. a spray rinsing assembly; 861. a shunt catheter; 862. a high pressure water jet; 9. a flushing mechanism; 91. a first lateral axis; 92. a second lateral axis; 93. a brush roller; 94. cleaning the brush; 95. a first motor; 96. a synchronous belt; 10. a drainage plate; 11. a drainage groove; 12. installing a shaft; 13. and a switch group.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, the present invention provides a technical solution: the utility model provides a gear surface cleaning device, includes base 1, is equipped with working plate 2 on the base 1, and 2 both sides of working plate are equipped with fixed connection's first baffle 3, second baffle 4, are equipped with between first baffle 3 and the second baffle 4 and load station board 5, and load station board 5 surface is equipped with fixed connection's a plurality of spliced pole 6, is equipped with perpendicular welded installation axle 12 on a plurality of spliced pole 6. The surface of the working plate 2 is positioned below the loading station plate 5, a drainage plate 10 inclining outwards and downwards is arranged below the loading station plate, and a drainage groove 11 is formed in the bottom of the drainage plate 10. A driving mechanism 7 is arranged below the loading station plate 5, the driving mechanism 7 comprises a driving block 71 fixedly connected below the loading station plate 5, a ball screw 72 penetrating through the driving block 71 and in threaded connection with the driving block 71, supporting rods 73 positioned on two sides of the ball screw 72 and parallel to each other and penetrating through the driving block 71, supporting plates 74 positioned on two ends of the ball screw 72, and a driving motor 75 positioned on the supporting plate 74 on one side and connected with the ball screw 72. Be equipped with wiper mechanism 8 on first baffle 3 and the second baffle 4, wiper mechanism 8 is including setting up in the water tank board 81 at first baffle 3 and 4 tops of second baffle, be located the storage water tank 82 on water tank board 81, be located the aqueduct 83 of storage water tank 82 both sides, be located the suction pump 84 on the aqueduct 83 of both sides, be located the suction pump 84 below, mounting bracket 85 on first baffle 3 and the 4 inner walls of second baffle, be located the spray rinsing subassembly 86 on mounting bracket 85, spray rinsing subassembly 86 is including being located the reposition of redundant personnel catheter 861 that is equipped with a plurality of apopore that suction pump 84 one side is connected, be located the high pressure water jet 862 on the apopore of reposition of redundant personnel catheter 861, reposition of redundant personnel catheter 861 one side is passed through mounting bracket 85 and is linked with first baffle 3, 4 inner walls of second baffle.

The lower part of the cleaning mechanism 8 is also provided with a scouring mechanism 9, the scouring mechanism 9 comprises a first cross shaft 91 and a second cross shaft 92 which are positioned on the inner walls of the first baffle plate 3 and the second baffle plate 4 and are connected in a rotating way, a brush roller 93 which is arranged on the first cross shaft 91 and the second cross shaft 92 and is fixedly connected, and a cleaning brush 94 arranged at the head part of the brush roller 93, one side of the first cross shaft 91 is driven to rotate by a first motor 95 which is fixedly arranged outside the first baffle plate 3, the first cross shaft 91 and the second cross shaft 92 are connected through a synchronous belt 96 in a transmission way, and the scouring mechanisms 9 positioned on the first baffle plate 3 and the second baffle plate 4 have the same structure.

The surface of the base 1 is provided with a switch group 13 which is connected with the first motor 95, the water pump 84 and the driving motor 75 in a control way.

Specifically, when the utility model is used, a worker can put gear pieces to be cleaned and washed into two ends of the mounting shaft 12 in sequence, the loading station plate 5 is provided with a plurality of connecting columns 6, the problem of simultaneous cleaning of a batch of gear pieces can be solved, then the driving motor 75 is started to drive the ball screw 72 to rotate, so that the loading station plate 5 and a plurality of gear pieces above the loading station plate are linearly transported, then the switch group 13 is started, water pumps on two sides work simultaneously, water in the top water storage tank 82 is pumped to the diversion liquid guide pipe 861 through the water guide pipe 83, finally, the gear pieces at the center are sprayed and cleaned through a plurality of high-pressure water spray heads 862, simultaneously, the cleaning mechanism 8 at the lower part also works synchronously, the first cross shaft 91 drives the second cross shaft 92 driven by the belt to rotate together, so that the four brush rollers 93 at two sides and the cleaning brushes 94 rotate at high speed are realized, and the cleaning brushes 94 rotating at high speed work in cooperation with the high-pressure water spray heads 862 above, can diversely wash and erode gear spare, can in time the sanitization to sweeps, residue and the greasy dirt on gear spare surface (can pour into the washing liquid of certain proportion in the storage water tank according to the demand), improve the cleaning performance of whole gear spare greatly, practice thrift the scavenging period, less staff's intensity of labour has certain practicality.

In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.

Furthermore, the terms "first", "second", "third", "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated, whereby the features defined as "first", "second", "third", "fourth" may explicitly or implicitly include at least one such feature.

In the present invention, unless otherwise expressly specified or limited, the terms "mounted," "disposed," "connected," "secured," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The gear surface cleaning device is characterized by comprising a base (1), wherein a working plate (2) is arranged on the base (1), a first baffle (3) and a second baffle (4) which are fixedly connected are arranged on two sides of the working plate (2), a loading station plate (5) is arranged between the first baffle (3) and the second baffle (4), a cleaning mechanism (8) is arranged on the first baffle (3) and the second baffle (4), the cleaning mechanism (8) comprises a water tank plate (81) arranged at the tops of the first baffle (3) and the second baffle (4), a water storage tank (82) arranged on the water tank plate (81), water guide pipes (83) arranged on two sides of the water storage tank (82), water suction pumps (84) arranged on the water guide pipes (83) on two sides, and a mounting rack (85) arranged below the water suction pumps (84) and on the inner walls of the first baffle (3) and the second baffle (4), a spray assembly (86) located on the mounting bracket (85); washing mechanism (8) below still is equipped with erodees mechanism (9), wash mechanism (9) including be located first baffle (3) and second baffle (4) on the inner wall rotate first cross axle (91), second cross axle (92) of being connected, set up in fixed connection's on first cross axle (91) and second cross axle (92) brush roller (93), set up in cleaning brush (94) of brush roller (93) head, first cross axle (91) one side is rotatory through fixed mounting in the outside first motor (95) drive of first baffle (3), first cross axle (91) are connected through synchronous belt (96) transmission with second cross axle (92).

2. A gear surface cleaning apparatus according to claim 1, wherein: load station board (5) below and be equipped with actuating mechanism (7), actuating mechanism (7) are including setting up in the drive block (71) of the fixed connection who loads station board (5) below, run through drive block (71) and with drive block (71) threaded connection's ball screw (72), be located ball screw (72) both sides and be parallel to each other and run through bracing piece (73) of drive block (71), be located backup pad (74) at ball screw (72) both ends, be located on one side backup pad (74) driving motor (75) be connected with ball screw (72).

3. A gear surface cleaning apparatus according to claim 1, wherein: the spraying and washing assembly (86) comprises a shunting liquid guide pipe (861) which is arranged on one side of a water suction pump (84) and is provided with a plurality of water outlet holes, and a high-pressure water spray head (862) which is arranged on the water outlet holes of the shunting liquid guide pipe (861), wherein one side of the shunting liquid guide pipe (861) is connected with the inner walls of the first baffle (3) and the second baffle (4) through a mounting frame (85).

4. A gear surface cleaning apparatus according to claim 1, wherein: the surface of the working plate (2) is provided with a drainage plate (10) which inclines downwards to the outside and is arranged below the loading station plate (5), and the bottom of the drainage plate (10) is provided with a drainage groove (11).

5. A gear surface cleaning apparatus according to claim 1, wherein: the surface of the loading station plate (5) is provided with a plurality of connecting columns (6) which are fixedly connected, and the connecting columns (6) are provided with mounting shafts (12) which are vertically welded.

6. A gear surface cleaning apparatus according to claim 1, wherein: the surface of the base (1) is provided with a switch group (13) which is in control connection with a first motor (95), a water suction pump (84) and a driving motor (75).