CN216164840U - All-in-one fish paste forming machine - Google Patents
All-in-one fish paste forming machine Download PDFInfo
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- CN216164840U CN216164840U CN202122748003.1U CN202122748003U CN216164840U CN 216164840 U CN216164840 U CN 216164840U CN 202122748003 U CN202122748003 U CN 202122748003U CN 216164840 U CN216164840 U CN 216164840U
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Abstract
The utility model discloses an all-in-one fish paste forming machine which comprises a stirring and discharging mechanism, an extrusion forming mechanism and a controller. The stirring and discharging mechanism comprises a charging basket and a stirring assembly, a blanking port is arranged at the bottom of the charging basket, and a sealing door which is driven by the first driving piece to open or close the blanking port is arranged at the bottom of the blanking port. The stirring assembly comprises a first material sensor for monitoring a material bin position in the charging bucket. The extrusion forming mechanism comprises a receiving hopper arranged below the blanking port, and a second material sensor for sensing the position of a material bin is arranged in the receiving hopper. The controller receives sensing signals of the first material sensor and the second material sensor; when the first material sensor monitors that the material is short or full, the controller sends out a material shortage signal or a material full signal respectively; when the second material sensor detects that the material is short or full, the controller respectively opens or closes the sealing door through the first driving piece. The fish paste forming machine has good fish paste forming quality and can realize automatic material monitoring.
Description
Technical Field
The utility model relates to the technical field of fish paste forming, in particular to an all-in-one fish paste forming machine.
Background
The fish bean curd is a common food, and is prepared by taking fish as a main material, mincing the fish into meat paste, matching with other auxiliary materials, and extruding the minced meat paste into blocks or sheets.
The traditional fish tofu is made manually or by some convenient hand tools, the making speed is low, the requirements of consumers cannot be met, and the quality of the fish tofu obtained every time is uneven. Therefore, some fish bean curd processing factories develop some fish bean curd or fish paste forming equipment, but the equipment has the disadvantages of large occupied area, high cost, uneven mixing of fish paste and auxiliary materials, poor taste consistency, low automation degree, long-time material watching by operators nearby, labor waste and further improvement.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide an all-in-one fish paste forming machine which can realize automatic feeding and fish paste forming.
In order to achieve the purpose, the utility model adopts the following technical scheme:
an all-in-one fish paste forming machine, comprising:
the stirring and discharging mechanism comprises a charging bucket and a stirring component; a blanking port is formed in the bottom of the charging bucket, a sealing door is arranged at the bottom of the blanking port, and the sealing door is driven by a first driving piece to open or close the blanking port; the stirring assembly comprises a first material sensor, and the first material sensor monitors a material bin position in the charging bucket;
the extrusion forming mechanism comprises a receiving hopper, the receiving hopper is arranged below the blanking port, a second material sensor is arranged in the receiving hopper, and the second material sensor senses a material bin position in the receiving hopper;
the controller receives sensing signals of the first material sensor and the second material sensor; when the first material sensor monitors that the material is short of or full of, the controller sends out a material shortage signal or a material full signal respectively; when the second material sensor monitors that the material is short or full, the controller respectively opens or closes the sealing door through the first driving piece.
In one embodiment, the first driving member is an air cylinder, and the air cylinder is arranged on the peripheral surface of the charging basket along the push-pull direction of the sealing door; the charging bucket also comprises a linear guide rail, a linear sliding table, a driving plate and a connecting column; the linear guide rail is arranged on the cylinder body of the cylinder; the linear sliding table is arranged on the linear guide rail; one end of the driving plate is connected with the telescopic end of the air cylinder, and the other end of the driving plate is carried on the linear sliding table; the connecting column is connected with the driving plate and the sealing door.
In one embodiment, the stirring assembly comprises a stirring rod and a stirring blade, the stirring rod extends into the charging basket, and the stirring blade is installed on the stirring rod.
In one embodiment, the stirring blade comprises a bottom scraping blade, and the bottom scraping blade is installed at the bottom end of the stirring rod and close to the bottom of the charging bucket.
In one embodiment, the extrusion forming mechanism further comprises an extrusion forming unit, wherein the extrusion forming unit comprises a forming head, a material conveying pipeline, a conveying rod and a second driving piece; the forming head is provided with a through material channel, and the material channel comprises a conical forming channel at one end and a discharging channel at the other end; one end of the material conveying pipeline is connected with the discharge hole at the bottom of the material receiving hopper, and the other end of the material conveying pipeline is connected with the conical forming channel of the forming head; the conveying rod is rotatably arranged in the conveying pipeline, one end of the conveying rod is positioned at the bottom of the discharge hole of the receiving hopper, and the other end of the conveying rod extends to the conical forming channel of the forming head; helical blades are arranged on the periphery of the conveying rod; the second driving piece is connected with and drives the conveying rod to rotate.
In one embodiment, the second drive member comprises a motor, a sprocket and a chain; one end of the conveying rod, which is close to the receiving hopper, extends out of the conveying pipeline and is connected with the motor through the chain wheel and the chain.
In one embodiment, the shaped head is mounted to the end of the feed delivery conduit by means of a screw and a wing nut, or the shaped head is mounted to the end of the feed delivery conduit by means of a fastener.
In one embodiment, the number of the forming heads is at least two, and the discharge channels of the forming heads are square pipes, circular pipes or triangular pipes.
After adopting the technical scheme, compared with the background technology, the utility model has the following advantages:
1. by arranging the stirring component on the charging basket, the materials of the fish paste can be continuously stirred before the extrusion forming of the fish paste, so that the materials of the fish paste are more uniformly mixed, and the taste of the product is more consistent;
2. through setting up first material inductor at the storage bucket, set up second material inductor receiving the hopper, can respond to the storage bucket and receive the material condition in the hopper to realize automatic control opening and shutting of the blanking mouth of storage bucket improves equipment's degree of automation, reduces the human cost, and improves machining efficiency.
Drawings
FIG. 1 is a side view of an all in one fish paste forming machine;
FIG. 2 is a second axial view of the all-in-one fish paste forming machine;
FIG. 3 is a front view of an all in one fish slurry forming machine;
FIG. 4 is a rear view of an all in one fish slurry forming machine;
FIG. 5 is a side view of an all in one fish slurry forming machine;
FIG. 6 is a cross-sectional view of an all-in-one fish paste forming machine.
Description of reference numerals:
the device comprises a charging basket 1, a blanking port 11, a sealing door 12, a first driving piece 13, a linear guide rail 14, a linear sliding table 15, a driving plate 16 and a connecting column 17;
the stirring component 2, the stirring rod 21, the stirring blade 22, the bottom scraping blade 221 and the first material sensor 23;
a receiving hopper 3 and a second material sensor 31;
the extrusion molding unit 4, the molding head 41, the tapered molding passage 411, the discharge passage 412, the delivery conduit 42, the delivery rod 43, the spiral blade 431, the second driving member 44, the motor 441, the sprocket 442 and the chain 443.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
In the description of the present invention, it is to be understood that the terms "center", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
Examples
Referring to fig. 1 to 6, the present invention discloses an all-in-one fish paste forming machine, which integrates two stations with a single machine, wherein the two stations respectively comprise a stirring and discharging mechanism and an extrusion forming mechanism.
Referring to fig. 1, the stirring and discharging mechanism includes a charging basket 1 and a stirring assembly 2.
The bottom of the charging bucket 1 is provided with a blanking port 11, two sides of the bottom of the blanking port 11 are provided with sliding grooves, a sealing door 12 is slidably mounted in the sliding grooves, and a first driving piece 13 is connected with and drives the sealing door 12 to open or close the blanking port 11. In this embodiment, the first driving member 13 includes an air cylinder, and the air cylinder is installed on the circumferential surface of the charging basket 1 in parallel with the push-pull direction of the sealing door 12.
In this embodiment, a linear guide rail 14 is provided on the upper surface of the cylinder, a linear slide table 15 is mounted on the linear guide rail 14, one end of the drive plate 16 is connected to the telescopic end of the cylinder, and the other end is mounted on the linear slide table 15. The connecting column 17 connects the driving plate 16 with the sealing door 12. Through the design, the length of the cylinder is offset on the total stroke, so that the structure is compact.
The stirring assembly 2 is installed on the top of the charging basket 1, and comprises a stirring rod 21, a stirring blade 22 and a first material sensor 23.
Puddler 21 stretches into in the storage bucket 1, and stirring vane 22 is installed on puddler 21, can stir the fish paste in carrying storage bucket 1. Meanwhile, in order to prevent the fish paste from sticking and remaining at the bottom of the bucket 1 when the work is to be completed, the stirring blade 22 includes a bottom scraping blade 221, and the bottom scraping blade 221 is installed at the bottom end of the stirring rod 21 and near the bottom of the bucket 1.
The first material sensor 23 is mounted on the housing of the stirring assembly 2 and directed to the bottom of the charging basket 1, which monitors the material position in the charging basket 1. In this embodiment, the first material sensor 23 is an ultrasonic material sensor.
The extrusion forming mechanism comprises a receiving hopper 3 and an extrusion forming unit 4.
The receiving hopper 3 is positioned at the bottom of the charging basket 1 to receive the materials scattered by the charging basket 1. The top of receiving hopper 3 is equipped with second material inductor 31, can respond to the material condition in the receiving hopper 3. In this embodiment, the second material sensor 31 is an ultrasonic material sensor.
Thus, the first material sensor 23 and the second material sensor 31 are connected to a controller (not shown), and the controller can receive the sensing signals of the first material sensor 23 and the second material sensor 31 to control the equipment accordingly.
This embodiment exemplifies a control method of the device:
when the first material sensor 23 detects that the material bucket 1 is short of material, it sends out a material shortage signal, for example, the material is directly conveyed by an external material conveying system, at this time, the controller is connected to a control system of the external material conveying system to control the external material conveying system to feed the material into the material bucket 1; if the material is added manually, the controller outputs a material shortage signal, and the alarm is given through a loudspeaker or an acousto-optic mode to prompt the material adding;
when the material barrel 1 directly conveys materials through the external material conveying system, the first material sensor 23 is also used for monitoring the material filling of the material barrel 1, namely if the material filling of the material barrel 1 is monitored, the controller controls the external material conveying system to stop feeding; starting feeding until the bin level in the charging basket 1 is lower than the preset bin level;
when the second material sensor 31 monitors that the receiving hopper 3 is short of materials, the controller respectively opens the sealing doors 12 through the first driving pieces 13 to discharge the materials in the material barrel 1, so that the stirred materials fall into the receiving hopper 3;
when the second material sensor 31 detects an excess of material in the receiving hopper 3, the controller closes the respective sealing door 12 by means of the first drive element 13.
Easily understand, the capacity of storage bucket 1 is greater than the capacity that connects hopper 3 for when connecting hopper 3 to lack the material, the material in storage bucket 1 can fill and connect the hopper, and after that, utilize extrusion unit 4 extrusion fish paste, make storage bucket 1 accomplish the preliminary mixing work of material in the time quantum that connects hopper 3 to change by high material level toward low material level.
It is easy to understand that when the output signals of the material sensors are continuous, the controller can react to avoid the interference of local stacking or stirring blades to generate false alarm.
The forming head 41 is provided with a through material channel, the material channel comprises a conical forming channel 411 at one end and a discharging channel 412 at the other end, and the material channel adopts a conical shape, so that the fish paste can be gradually extruded to form a required discharging shape, namely the cross section shape of the discharging channel 412. One end of the material delivery pipe 42 is connected with the discharge hole at the bottom of the receiving hopper 3, and the other end is connected with the conical forming channel 411 of the forming head 41. The conveying rod 43 is rotatably mounted in the conveying pipe 42, with one end located at the bottom of the discharge opening of the receiving hopper 3 and the other end extending to the conical forming channel 411 of the forming head 41. The conveying rod 43 is provided with a spiral vane 431 on its periphery.
In this embodiment, for the convenience of assembly and disassembly, the molding head 41 is mounted to the end of the delivery pipe 42 by a screw and a wing nut, or the molding head 41 is mounted to the end of the delivery pipe 42 by a fastener. Meanwhile, in order to meet the requirement of production efficiency as much as possible, the number of the forming heads 41 is at least two, and the discharge passage 412 of the forming head 41 is a square pipe, a circular pipe or a triangular pipe, which can provide various options.
In this embodiment, the feed delivery pipes 42 are designed to be inclined, and two parallel feed rods 43 are provided in each feed delivery pipe 42, so as to increase the squeezing effect of the fish paste.
The second driver 44 includes a motor 441, a sprocket 442, and a chain 443. The end of the feed rod 43 near the receiving hopper 3 extends out of the feed conduit 42 and is connected to the motor 441 via a sprocket 442 and a chain 443.
During operation, second driving piece 44 connects and drives conveying rod 43 rotates, and pivoted helical blade 431 will connect the fish paste drive in the hopper 3, and take to in the toper shaping passageway 411, because subsequent fish paste constantly gets into, preceding fish paste just is extruded gradually along toper shaping passageway 411, and the fashioned fish paste of extrusion back is seen off from discharging channel 412, accomplishes the extrusion of fish paste.
It will be evident to those skilled in the art that the utility model is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (8)
1. An all-in-one fish paste forming machine is characterized by comprising:
the stirring and discharging mechanism comprises a charging bucket and a stirring component; a blanking port is formed in the bottom of the charging bucket, a sealing door is arranged at the bottom of the blanking port, and the sealing door is driven by a first driving piece to open or close the blanking port; the stirring assembly comprises a first material sensor, and the first material sensor monitors a material bin position in the charging bucket;
the extrusion forming mechanism comprises a receiving hopper, the receiving hopper is arranged below the blanking port, a second material sensor is arranged in the receiving hopper, and the second material sensor senses a material bin position in the receiving hopper;
the controller receives sensing signals of the first material sensor and the second material sensor; when the first material sensor monitors that the material is short of or full of, the controller sends out a material shortage signal or a material full signal respectively; when the second material sensor monitors that the material is short or full, the controller respectively opens or closes the sealing door through the first driving piece.
2. The all-in-one fish paste forming machine according to claim 1, wherein: the first driving piece is an air cylinder which is arranged on the peripheral surface of the charging basket along the push-pull direction of the sealing door; the charging bucket also comprises a linear guide rail, a linear sliding table, a driving plate and a connecting column; the linear guide rail is arranged on the cylinder body of the cylinder; the linear sliding table is arranged on the linear guide rail; one end of the driving plate is connected with the telescopic end of the air cylinder, and the other end of the driving plate is carried on the linear sliding table; the connecting column is connected with the driving plate and the sealing door.
3. The all-in-one fish paste forming machine according to claim 1, wherein: the stirring assembly comprises a stirring rod and stirring blades, the stirring rod extends into the charging basket, and the stirring blades are installed on the stirring rod.
4. The all-in-one fish paste forming machine according to claim 3, wherein: stirring vane is including scraping bottom blade, it installs to scrape bottom blade the bottom of puddler just is close to the barrel head of storage bucket.
5. The all-in-one fish paste forming machine according to claim 1, wherein: the extrusion forming mechanism further comprises an extrusion forming unit, and the extrusion forming unit comprises a forming head, a material conveying pipeline, a conveying rod and a second driving piece; the forming head is provided with a through material channel, and the material channel comprises a conical forming channel at one end and a discharging channel at the other end; one end of the material conveying pipeline is connected with the discharge hole at the bottom of the material receiving hopper, and the other end of the material conveying pipeline is connected with the conical forming channel of the forming head; the conveying rod is rotatably arranged in the conveying pipeline, one end of the conveying rod is positioned at the bottom of the discharge hole of the receiving hopper, and the other end of the conveying rod extends to the conical forming channel of the forming head; helical blades are arranged on the periphery of the conveying rod; the second driving piece is connected with and drives the conveying rod to rotate.
6. The all-in-one fish paste forming machine according to claim 5, wherein: the second driving piece comprises a motor, a chain wheel and a chain; one end of the conveying rod, which is close to the receiving hopper, extends out of the conveying pipeline and is connected with the motor through the chain wheel and the chain.
7. The all-in-one fish paste forming machine according to claim 5, wherein: the molding head is installed with the end part of the material conveying pipeline through a screw and a butterfly nut, or the molding head is installed with the end part of the material conveying pipeline through a fastener.
8. The all-in-one fish paste forming machine according to claim 7, wherein: the forming head comprises at least two forming heads, and the discharge channel of each forming head is a square pipe, a circular pipe or a triangular pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122748003.1U CN216164840U (en) | 2021-11-10 | 2021-11-10 | All-in-one fish paste forming machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122748003.1U CN216164840U (en) | 2021-11-10 | 2021-11-10 | All-in-one fish paste forming machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216164840U true CN216164840U (en) | 2022-04-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122748003.1U Active CN216164840U (en) | 2021-11-10 | 2021-11-10 | All-in-one fish paste forming machine |
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|---|---|
| CN (1) | CN216164840U (en) |
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2021
- 2021-11-10 CN CN202122748003.1U patent/CN216164840U/en active Active
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