CN216140954U - Automatic rolling machine is taken to punching press material - Google Patents
Automatic rolling machine is taken to punching press material Download PDFInfo
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- CN216140954U CN216140954U CN202121210673.1U CN202121210673U CN216140954U CN 216140954 U CN216140954 U CN 216140954U CN 202121210673 U CN202121210673 U CN 202121210673U CN 216140954 U CN216140954 U CN 216140954U
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Abstract
The utility model relates to an automatic punching material belt winding machine which comprises a cache tower, a material belt feeding mechanism, a cutting mechanism, a rotary disc winding mechanism, a driven disc mechanism, a dispensing mechanism, a shearing mechanism, a paper belt feeding mechanism, a tape pasting mechanism, a mechanical arm carrying mechanism, a labeling mechanism and an appearance sampling mechanism. The automatic material receiving machine is high in automation degree, and improves the efficiency, the precision and the stability of material receiving.
Description
Technical Field
The utility model relates to a winding machine, in particular to an automatic winding machine for a stamping material belt.
Background
At present, a basic semi-automatic machine of a material belt winding machine at home and abroad needs an upper paper disc and a lower paper disc manually, the paper disc needs to be wound manually and initially, the paper disc needs to be cut off and pasted with adhesive tapes manually after winding is finished, the paper disc is sealed and labeled manually, a sampling part is also manually operated, so that the personnel operation flow is too much, the burden of an operator is too heavy, and the capacity waste of a punching machine can be caused if the operator cannot replace the material disc timely.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model provides an automatic winding machine for stamping material belts, which realizes automatic paper plate changing, automatic paper belt feeding, automatic paper belt changing, automatic paper belt sealing and automatic paper plate sealing, replaces manual material receiving, and improves the efficiency, the precision and the stability of material receiving.
The technical scheme adopted by the utility model for solving the technical problem is as follows:
an automatic punching material belt winding machine comprises a frame, a buffer tower, a material belt feeding mechanism, a cutting mechanism, a rotary disc winding mechanism, a driven disc mechanism, a dispensing mechanism, a shearing mechanism, a paper belt feeding mechanism, a tape adhering mechanism, a manipulator carrying mechanism, a labeling mechanism and an appearance sampling mechanism, wherein the buffer tower, the driven disc mechanism, the dispensing mechanism, the cutting mechanism, the paper belt feeding mechanism, the manipulator carrying mechanism, the labeling mechanism and the appearance sampling mechanism are arranged on the frame, the material belt passes through the buffer tower after being discharged from a punching machine and enters the material belt feeding mechanism through the buffer tower, the material belt feeding mechanism sends the material belt into the rotary disc winding mechanism, the paper belt feeding mechanism sends the paper belt into the rotary disc winding mechanism, the rotary disc winding mechanism winds the material belt and the paper belt together on a paper disc, the dispensing mechanism is used for dispensing on the paper belt, the cutting mechanism is used for cutting the material belt, the shearing mechanism is used for cutting the paper belt, the driven disc mechanism is used for sucking the paper disc on the rotary disc winding mechanism and then drawing the paper disc into a horn mouth, the mechanical arm carrying mechanism is used for feeding and discharging the paper disc, the labeling mechanism is used for attaching a label to the paper disc, and the appearance sampling mechanism is used for sampling the material belt.
Preferably, the automatic paper feeding and discharging device further comprises a feeding and discharging trolley, the manipulator carrying mechanism is used for carrying the paper disc of the feeding and discharging trolley to the rotary disc winding mechanism or carrying the paper disc on the rotary disc winding mechanism to the feeding and discharging trolley, a positioning block is arranged on the feeding and discharging trolley, the manipulator carrying mechanism adsorbs the paper disc through a manipulator sucker, and a central positioning needle and an angle sensor are arranged on the manipulator sucker.
Preferably, the buffer tower includes first support and sets up feeding roller, driving wheel, fixed wheel and the infrared inductor on first support, feeding roller and fixed wheel can rotate, the driving wheel can slide from top to bottom along first support, and the material area of the punching machine ejection of compact passes through feeding roller and twines between driving wheel and fixed wheel, and the material area passes through the fixed wheel and gets into material area feeding mechanism.
Preferably, the material belt feeding mechanism comprises a second support, and an active feeding roller, a rubber coating lifting wheel, a material belt guide pipe, an opposite injection counting optical fiber and a cutting mechanism which are arranged on the second support, wherein the active feeding roller is arranged below the material belt and is rotatably arranged on the second support, the rubber coating lifting wheel is arranged above the material belt and can move up and down relative to the second support to match with the active feeding roller to press or loosen the material belt, the material belt guide pipe is used for guiding the material belt into a paper disc 232 on the turntable winding mechanism, the opposite injection counting optical fiber is used for calculating the number of terminals on the material belt coiled by the paper, the cutting mechanism comprises a first driving cylinder, an upper cutter and a lower cutter, the first driving cylinder can drive the upper cutter to move down to cut the material belt between the upper cutter and the lower cutter, a function sampling streamline is arranged below the cutting mechanism, the function sampling streamline is used for storing the material belt cut by the cutting mechanism.
Preferably, the rotating disc winding mechanism comprises a third support, a driving disc, a first rotating mechanism and a second rotating mechanism, the driving disc is rotatably mounted on the third support through a disc rotating shaft, the first rotating mechanism can drive the driving disc to rotate, the driving disc is used for supporting and sucking the paper disc, the second rotating mechanism is connected to the third support through a support rotating shaft and can drive the third support to rotate;
the driven disc mechanism is arranged on one side of the rotary disc winding mechanism and comprises a driven disc, a base, a sliding plate, a supporting plate, a pressure tongue and a second driving cylinder, the sliding plate is slidably arranged on the base, the second driving cylinder is connected to the sliding plate and can drive the sliding plate to slide back and forth along the base, the supporting plate is fixedly arranged on the sliding plate, the driven disc is rotatably arranged on the supporting plate, the driven disc is used for sucking the paper disc on the rotary disc winding mechanism and pulling the paper disc out in the direction far away from the rotary disc winding mechanism, so that the paper disc forms a bell mouth to facilitate the leading-in of the material belt and the paper belt, the spatula is arranged on the driven disc and can move up and down and back and forth, the pressing tongue is used for pressing the paper tape or the material tape into the paper disc so that the paper tape or the material tape and the paper disc rotate together.
Preferably, the glue dispensing mechanism comprises a fourth support, a glue dispensing valve, a third driving cylinder and a waste material tray, the third driving cylinder is horizontally installed on the fourth support and connected to the glue dispensing valve, the shearing mechanism comprises a fifth support, a fourth driving cylinder and scissors, and the fourth driving cylinder is horizontally installed on the fifth support and connected to the scissors.
Preferably, the paper tape feeding mechanism comprises a paper tape material roll, a paper tape cutting mechanism, a paper tape damping adjusting mechanism, a sucking disc and a fifth driving cylinder, the paper tape feeding mechanism is installed on the outer side of the rack, a paper tape buffer, a steering wheel set and a paper tape flow channel are further arranged on the rack, a paper tape in the paper tape material roll passes through the paper tape buffer and the steering wheel set after passing through the paper tape cutting mechanism and the paper tape damping adjusting mechanism and finally enters the paper tape flow channel, the paper tape flow channel sends the paper tape into a paper disc on the turntable winding mechanism, the paper tape cutting mechanism is used for cutting the paper tape, the paper tape damping adjusting mechanism is used for adjusting damping of the paper tape during operation, the sucking disc can suck the paper tape under the driving of the fifth driving cylinder, a clamping cylinder and a telescopic cylinder are arranged in the paper tape flow channel, and the clamping cylinder is used for clamping the paper tape, the telescopic cylinder is used for pulling out the paper tape and sending the paper tape to the paper disc on the rotary disc winding mechanism.
Preferably, the tape pasting mechanism comprises a base plate, and a rotary cylinder, a clamping jaw cylinder, a laminating roller, a cutter, a moving cylinder and a tape turntable which are arranged on the base plate, wherein the tape turntable is used for placing a tape, the rotary cylinder is used for pulling out the tape, the clamping jaw cylinder is used for clamping the head of the tape and pulling out the tape, the laminating cylinder is used for driving the laminating roller to roll the tape on a paper plate, and the cutter can cut off the tape under the action of the moving cylinder.
Preferably, labelling mechanism includes the label sucking disc, blows mechanism and printer, the printer is used for printing the label, it blows to blow the label that the mechanism was used for telling the printer and lets the label be in the suspension state to blow, the label sucking disc is used for holding the label of suspension state and laminating the label on the paper disc, outward appearance sampling mechanism includes motion cylinder, sample material pipe, motor, rubber tyer and metal wheel, be equipped with the feed inlet on the sample material pipe, the motion cylinder is used for sending the feed inlet of sample material pipe to material area feeding mechanism department, the motor is used for driving the rubber tyer rotatory.
The utility model has the beneficial effects that: the utility model comprises a buffer tower, a material belt feeding mechanism, a cutting mechanism, a rotary disc winding mechanism, a driven disc mechanism, a dispensing mechanism, a shearing mechanism, a paper belt feeding mechanism, a tape pasting mechanism, a mechanical arm carrying mechanism, a labeling mechanism, a feeding and discharging trolley and an appearance sampling mechanism, wherein the buffer function of the buffer tower on the material belt is utilized to ensure that a punching machine does not need to be stopped, the buffer capacity of the buffer tower reaches 10M, the rapid automatic switching of the paper belt is synchronously realized in the process of buffering the material belt of the buffer tower, the material belt feeding mechanism is utilized to realize the feeding of the material belt, the cutting mechanism is utilized to cut the material belt, the rotary disc winding mechanism and the driven disc mechanism are utilized to finish the material belt receiving, the mechanical arm carrying mechanism is utilized to realize the automatic paper disc replacement, namely the automatic feeding and discharging, the automatic paper belt feeding and automatic paper belt replacement are realized by the paper belt feeding mechanism, and the automatic adhesive sealing function of the paper belt is realized by the dispensing mechanism, the automatic tape sealing function of the paper disc is realized by using a labeling mechanism; the utility model can be suitable for being compatible and universal under the conditions that the width of the terminal is 15-35mm, the terminal cloth pitches are different, the thicknesses are different and the stamping machine SPM is different, and the application range is large; the driven disc mechanism is utilized to complete the feeding of the material belt and the paper belt under the condition that the paper disc is deformed, so that the feeding is very convenient; the paper trays are switched by the double-station rotating platform, so that one paper tray can receive materials, and one paper tray seals edges and discharges materials, and the working efficiency is improved; the paper tape prepares two-station pieces for automatic switching, can realize the fast switching of the paper tape, the tape seals glue and adopts the injection type dispensing valve to carry on the automatic dispensing; the tape pasting mechanism can realize the automatic sealing function of 4 positions of the paper disc, realizes automatic paper disc changing, automatic paper tape feeding, automatic paper tape changing, automatic paper tape sealing and automatic paper disc sealing, is an automatic and multifunctional winding machine, replaces manual material collection, and improves the efficiency, the precision and the stability of material collection.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a tape flow path according to the present invention;
FIG. 3 is a schematic diagram of a cache tower according to the present invention;
FIG. 4 is a schematic structural view of a material belt feeding mechanism according to the present invention;
FIG. 5 is a schematic view of a functional sampling flow line according to the present invention;
FIG. 6 is a schematic view of a cutting mechanism according to the present invention;
FIG. 7 is a schematic structural view of a turntable winding mechanism according to the present invention;
FIG. 8 is a schematic structural view of a driven disk mechanism in the present invention;
FIG. 9 is a schematic view of the driven plate mechanism of the present invention from another perspective;
FIG. 10 is a schematic structural view of a dispensing mechanism of the present invention;
FIG. 11 is a schematic view of the shearing mechanism of the present invention;
FIG. 12 is a schematic structural view of a paper tape feeding mechanism according to the present invention;
FIG. 13 is a schematic view of the tape application mechanism of the present invention;
FIG. 14 is a schematic structural view of a robot handling mechanism according to the present invention;
FIG. 15 is a schematic view of the structure of the robot chuck of the present invention;
FIG. 16 is a schematic view of the construction of a labeling mechanism according to the present invention;
FIG. 17 is a schematic view showing the structure of a full tray of the loading and unloading cart according to the present invention;
FIG. 18 is a schematic structural view of a loading and unloading trolley in the utility model;
FIG. 19 is a schematic view of an appearance sampling mechanism according to the present invention;
in the figure: 100-a rack, 101-a paper tape buffer, 102-a steering wheel group, 103-a paper tape flow channel, 104-a clamping cylinder and 105-a telescopic cylinder;
110-cache tower, 111-feeding roller, 112-driving wheel, 113-fixed wheel, 114-infrared sensor and 115-material belt;
120-material belt feeding mechanism, 121-active feeding roller, 122-rubber-coated lifting wheel, 123-material belt material guide pipe, 124-correlation counting optical fiber, 125-functional sampling streamline;
130-cutting mechanism, 131-first driving cylinder, 132-upper knife and 133-lower knife;
140-a rotating disc winding mechanism, 141-a driving disc, 142-a disc rotating shaft, 143-a first rotating mechanism and 144-a bracket rotating shaft;
150-driven disc mechanism, 151-driven disc, 152-base, 153-sliding plate, 154-supporting plate, 155-tongue depressor, 156-second driving cylinder;
160-glue dispensing mechanism, 161-glue dispensing valve, 162-third driving cylinder, 163-waste tray;
170-shearing mechanism, 171-shear, 172-fourth driving cylinder;
180-a paper tape feeding mechanism, 181-a paper tape material roll, 182-a paper tape cutting mechanism, 183-a paper tape damping adjusting mechanism, 184-a suction cup, 185-a fifth driving cylinder and 186-a paper tape;
190-adhesive tape sticking mechanism, 191-rotary cylinder, 192-clamping jaw cylinder, 193-sticking cylinder, 194-sticking roller, 195-cutter, 196-moving cylinder, 197-adhesive tape and 198-adhesive tape turntable;
210-a manipulator carrying mechanism, 211-a manipulator sucker, 212-an angle sensor and 213-a center positioning needle;
220-labelling mechanism, 221-label chuck, 222-blowing mechanism, 223-printer;
230-a loading and unloading trolley, 231-a positioning block and 232-a paper tray;
240-appearance sampling mechanism, 241-moving cylinder, 242-sampling material pipe, 243-motor, 244-rubber wheel, 245-feeding hole and 246-metal wheel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of this application and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used is interchangeable under appropriate circumstances such that the embodiments of the application described herein are, for example, capable of operation in sequences other than those illustrated or otherwise described herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
Spatially relative terms, such as "above … …," "above … …," "above … …," "above," and the like, may be used herein for ease of description to describe one device or feature's spatial relationship to another device or feature as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if a device in the figures is turned over, devices described as "above" or "on" other devices or configurations would then be oriented "below" or "under" the other devices or configurations. Thus, the exemplary term "above … …" can include both an orientation of "above … …" and "below … …". The device may be otherwise variously oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
Example (b): as shown in fig. 1 to 19, an automatic punching tape winder comprises a frame 100, and a buffer tower 110, a tape feeding mechanism 120, a cutting mechanism 130, a rotary disc winding mechanism 140, a driven disc mechanism 150, a dispensing mechanism 160, a shearing mechanism 170, a tape feeding mechanism 180, a tape attaching mechanism 190, a robot handling mechanism 210, a labeling mechanism 220 and an appearance sampling mechanism 240 arranged on the frame, wherein a tape 115 passes through the buffer tower 110 after being discharged from a punching machine, enters the tape feeding mechanism 120 through the buffer tower 110, the tape feeding mechanism 120 feeds the tape 115 into the rotary disc winding mechanism 140, the tape feeding mechanism 180 feeds a tape 186 into the rotary disc winding mechanism 140, the rotary disc winding mechanism 140 winds the tape 115 and the tape 186 together into a paper disc 232, the dispensing mechanism 160 is used for cutting the tape, the dispensing mechanism 130 is used for cutting the tape, the shearing mechanism 170 is used for shearing paper tapes, the driven disc mechanism 150 is used for sucking paper discs on the rotary disc winding mechanism 140 and then drawing the paper discs into horn mouths, the tape pasting mechanism 190 is used for pasting adhesive tapes on the paper discs and shearing the adhesive tapes, the mechanical arm carrying mechanism 210 is used for feeding and discharging the paper discs, the labeling mechanism 220 is used for pasting labels on the paper discs, and the appearance sampling mechanism 240 is used for sampling the material tapes.
The paper tape winding device is used for winding a material tape discharged by a punching machine on a paper disc and winding the paper tape, and the material tape is provided with a plurality of terminals; the buffer tower 110 and the paper tape feeding mechanism 180 are respectively positioned at the left side and the right side of the outer part of the rack 100, the labeling mechanism 220 is also positioned at the outer part of the rack 100, the material tape feeding mechanism 120, the cutting mechanism 130, the turntable winding mechanism 140, the driven disc mechanism 150, the dispensing mechanism 160, the shearing mechanism 170, the adhesive tape sticking mechanism 190 and the manipulator carrying mechanism 210 are positioned on a workbench inside the rack, a feeding hole in the appearance sampling mechanism 240 is positioned at the inner side of the rack, and a discharging hole of a sampling material pipe is positioned at the outer side of the rack, so that sampling is facilitated; according to the automatic paper disc feeding and discharging device, the buffer function of the buffer tower on the material belt is utilized to ensure that a punching machine does not need to be stopped, the automatic paper disc replacement, namely automatic feeding and discharging, is realized by the manipulator carrying mechanism, the automatic paper tape feeding and automatic paper tape replacement are realized by the paper tape feeding mechanism, the automatic glue sealing function of the paper tape is realized by the glue dispensing mechanism, the automatic glue sealing function of the paper tape is realized by the labeling mechanism, and the automation degree is high.
As shown in fig. 1 and 17-18, the feeding and discharging device further includes a feeding and discharging trolley 230, the manipulator carrying mechanism 210 is configured to carry a paper tray 232 of the feeding and discharging trolley 230 to the turntable winding mechanism 140, or carry the paper tray 232 on the turntable winding mechanism 140 to the feeding and discharging trolley 230, a positioning block 231 is disposed on the feeding and discharging trolley 230, the manipulator carrying mechanism 210 adsorbs the paper tray 232 through a manipulator suction cup 211, and a center positioning needle 213 and an angle sensor 212 are disposed on the manipulator suction cup 211. The positioning block 231 is used for positioning the loading and unloading trolley 230 and the winding machine, and the manipulator handling mechanism 210 is a six-axis manipulator commonly used in the field and will not be described in detail herein; the angle sensor 212 is used for sensing the angle of the paper tray and correctly sucking, and the center positioning needle 213 is used for positioning the mechanical arm sucker at the center of the paper tray.
As shown in fig. 3, the buffer tower 110 includes a first support, and a feeding roller 111, a movable roller 112, a fixed roller 113 and an infrared sensor 114 disposed on the first support, wherein the feeding roller 111 and the fixed roller 113 can rotate, the movable roller 112 can slide up and down along the first support, a material belt 115 discharged by the punching machine is wound between the movable roller 112 and the fixed roller 113 through the feeding roller 111, and the material belt 115 enters the material belt feeding mechanism 120 through the fixed roller 113. The infrared inductor 114 is used for sensing the state of the material belt and controlling the rotating speed of the feeding roller 111, and can be provided with one or more groups of driving wheels and fixed wheels, and is provided with two groups of driving wheels 112 and fixed wheels 113 in the embodiment, and the driving wheel 112 of the upper group is positioned above the fixed wheels 113, and the driving wheel 112 of the lower group is positioned below the fixed wheels 113, and the material belt firstly passes through the buffer tower before entering the material belt feeding mechanism, and can be used for discharging materials without stopping the punching machine when switching between full-disc materials and empty paper discs, and specifically is: when the punching machine stops discharging, the upper group of driving wheels 112 are driven by the driving mechanism to move downwards along the first support, so that the distance between the upper group of driving wheels 112 and the fixed wheel 113 is shortened to release the material belt between the two driving wheels 112 and the fixed wheel 113, and the moving directions of the lower group of driving wheels are just opposite; buffer tower 110's function is for being used for keeping in of material area, and when the speed of the punching machine ejection of compact was greater than carousel winding mechanism feed speed, unnecessary material area was deposited in the buffer tower, and when the speed of the punching machine ejection of compact was less than carousel winding mechanism feed speed, the demand of buffer tower release material area that lacks in order to satisfy carousel winding mechanism to guarantee the continuity, the smooth and easy degree of whole board operation.
As shown in fig. 4, the tape feeding mechanism 120 includes a second bracket, and an active feeding roller 121, a rubber-covered lifting wheel 122, a tape guide pipe 123, an opposite injection counting fiber 124 and a cutting mechanism 130 which are disposed on the second bracket, the active feeding roller 121 is disposed below the tape and rotatably mounted on the second bracket, the rubber-covered lifting wheel 122 is disposed above the tape and can move up and down relative to the second bracket to cooperate with the active feeding roller 121 to press or release the tape, the tape guide pipe 123 is used for guiding the tape 115 to a paper tray 232 on a turntable winding mechanism, the opposite injection counting fiber 124 is used for counting the number of terminals on the tape fed by the paper tray, the cutting mechanism 130 includes a first driving cylinder 131, an upper knife 132 and a lower knife 133, the first driving cylinder 131 can drive the upper knife 132 to move down to cut the tape between the upper knife 132 and the lower knife 133, the lower side of cutting mechanism 130 is equipped with function sample streamline 125, function sample streamline 125 is used for depositing the material area 115 of cutting mechanism 130 shearing.
When the empty paper tray is fed, the rubber-coated lifting wheel 122 moves downwards under the driving of the driving mechanism to press the material belt, then the driving feeding roller 121 rotates to feed the material belt into the material belt guide pipe 123, the material belt enters the paper tray 232 on the turntable winding mechanism 140 through the material guide nozzle of the material belt guide pipe, after the material belt is wound for one circle, the rubber-coated lifting wheel 122 moves upwards to release the material belt, and the material belt is wound under the action of the rotating tension of the paper tray; when the material is normally received, the material belt passes through the space between the upper knife 132 and the lower knife 133, when the material belt is required to be cut, the upper knife 132 moves downwards under the driving of the first driving cylinder 131, the material belt is cut by the upper knife and the lower knife, the cutting mechanism 130 is also used for function sampling, after the material belt is cut, the material belt is pulled out by a certain length under the action of the driving feeding roller 121 and the rubber-coated lifting wheel 122, the cutting mechanism 130 is used for cutting the material belt, the cut material belt is about 150mm long and is used for functional detection, and the cut material belt directly falls into the function sampling streamline 125 below.
As shown in fig. 7, the turntable winding mechanism 140 includes a third bracket, a driving disk 141, a first rotating mechanism 143, and a second rotating mechanism, the driving disk 141 is rotatably mounted on the third bracket through a disk rotating shaft 142, the first rotating mechanism 143 can drive the driving disk 141 to rotate, the driving disk 141 is used for supporting and sucking the paper tray 232, the second rotating mechanism is connected to the third bracket through a bracket rotating shaft 144, and the second rotating mechanism can drive the third bracket to rotate;
as shown in fig. 8-9, the driven disc mechanism 150 is mounted on one side of the turntable winding mechanism 140, the driven disc mechanism 150 includes a driven disc 151, a base 152, a sliding plate 153, a supporting plate 154, a pressing tongue 155, and a second driving cylinder 156, the sliding plate 153 is slidably mounted on the base 152, the second driving cylinder 156 is connected to the sliding plate 153 and can drive the sliding plate 153 to slide back and forth along the base, the supporting plate 154 is fixedly mounted on the sliding plate 153, the driven disc 151 is rotatably mounted on the supporting plate 154, the driven disc 151 is used for sucking the paper disc on the turntable winding mechanism 140 and pulling the paper disc away from the turntable winding mechanism, so that the paper disc forms a bell mouth for facilitating the introduction of the material belt and the paper belt, the pressing tongue 155 is mounted on the driven disc 151 and the pressing tongue 155 can move up and down and back and forth, the pressing tongue 155 is used to press the paper tape or the material tape into the paper tray so that the paper tape or the material tape rotates together with the paper tray.
In this embodiment, two disk rotating shafts 142 are provided, each disk rotating shaft is provided with a driving disk 141, a paper disk is attracted to each driving disk 141, when an empty paper disk is installed on the driving disk 141 close to one side of the driven disk mechanism 150, the driving disk attracts one side of the paper disk, the driven disk 151 is driven by the second driving cylinder 156 to approach the paper disk and attract the other side of the paper disk through the air suction device, the second driving cylinder drives the driven disk 151 to move in the opposite direction to pull the paper disk outwards to pull the paper disk into a horn mouth, so that a material guiding nozzle on a material belt guiding pipe can conveniently enter, when a paper tape is fed into a disk core of the paper disk through the paper tape feeding mechanism 180, a pressing tongue 155 on the driven disk mechanism 150 extends out and presses the paper tape, the paper disk drives the paper tape to rotate together for several circles, the material belt is fed into the paper disk through the material feeding mechanism 120, the pressing tongue 155 presses the paper disk again after the paper tape is loosened, and drives the paper tape and rotates together for several circles, the pressing tongue releases the material belt and retracts, the paper belt and the material belt are automatically drawn into the paper disc under the driving of the rotating force of the paper disc, when the paper disc close to the driven disc mechanism is filled with materials, the driven disc 151 releases the paper disc and moves towards the direction far away from the paper disc, the second rotating mechanism drives the third support to rotate the empty paper disc on the other side to the driven disc mechanism side, the actions are repeated, and meanwhile, edge sealing and blanking are carried out on the paper disc full of materials on the other side; therefore, paper disc double-station operation is adopted, one paper disc can receive materials, and one paper disc seals edges and discharges materials, so that the working efficiency is improved; the first rotating mechanism and the second rotating mechanism both adopt rotating cylinders.
As shown in fig. 10, the dispensing mechanism 160 includes a fourth bracket, a dispensing valve 161, a third driving cylinder 162 and a waste tray 163, the third driving cylinder 162 is horizontally installed on the fourth bracket and connected to the dispensing valve 161, the shearing mechanism 170 includes a fifth bracket, a fourth driving cylinder 172 and scissors 171, and the fourth driving cylinder 172 is horizontally installed on the fifth bracket and connected to the scissors 171. When the paper tray rolling is finished, the dispensing valve 161 is driven by the third driving cylinder 162 to extend into and dispense the paper tape below, and retracts after dispensing is finished, and the waste material tray 163 is used for discharging the dispensing valve at dispensing intervals; after the tape dispensing is completed, a circle of tape is wound, and then the scissors 171 extend and retract the tape after cutting by the fourth driving cylinder 172.
As shown in fig. 12, the paper tape feeding mechanism 180 includes a paper tape roll 181, a paper tape cutting mechanism 182, a paper tape damping adjustment mechanism 183, a suction cup 184, and a fifth driving cylinder 185, the paper tape feeding mechanism 180 is mounted on the outer side of the machine frame 100, the machine frame 100 is further provided with a paper tape buffer 101, a steering wheel set 102, and a paper tape flow channel 103, a paper tape 186 in the paper tape roll 181 passes through the paper tape buffer 101 and the steering wheel set 102 after passing through the paper tape cutting mechanism 182 and the paper tape damping adjustment mechanism 183, and finally enters the paper tape flow channel 103, the paper tape flow channel 103 feeds the paper tape to a paper tray on the turntable winding mechanism 140, the paper tape cutting mechanism 182 is used for cutting the paper tape, the paper tape damping adjustment mechanism 183 is used for adjusting damping during paper tape operation, the suction cup 184 is driven by the fifth driving cylinder 185 to suck the paper tape 186, the paper tape flow channel 103 is provided with a clamping cylinder 104 and a telescopic cylinder 105, the clamping cylinder 104 is used for clamping the paper tape, and the telescopic cylinder 105 is used for pulling out the paper tape and sending the paper tape to the paper tray 232 on the rotating disc winding mechanism 140.
In the embodiment, two paper tape material rolls 181, two paper tape cutting mechanisms 182 and two groups of suckers 184 are rotatably mounted on a machine frame, each group of paper tape cutting mechanism 182 corresponds to one paper tape material roll, each paper tape cutting mechanism 182 is provided with a cutter, when a paper tape needs to be cut, the cutter runs to the paper tape under the action of a driving mechanism and cuts the paper tape, when the paper tape is manually changed, a double-sided adhesive tape is pasted at the material head of the paper tape in a material waiting state and then the paper tape is placed into the sucker to be sucked, when the paper tape in use is about to run out, the sucker stretches out to paste the paper tape in the material waiting state and the paper tape in use to realize automatic switching of the paper tape, and simultaneously, the cutter cuts the paper tape in run out; the paper tape buffer 101 has a buffering function when tension is too large to prevent a paper tape from being broken, the steering wheel set 102 has a function of converting the running direction of the paper tape to convert the original paper tape in a vertical direction into a horizontal direction, the paper tape flow channel 103 is provided with a clamping cylinder and a telescopic cylinder, and during initial feeding, the clamping cylinder clamps the paper tape and then the telescopic cylinder pulls out the paper tape by a certain length and then sends the paper tape into the paper tray.
As shown in fig. 13, the tape attaching mechanism 190 includes a chassis, and a rotary cylinder 191, a clamping jaw cylinder 192, an attaching cylinder 193, an attaching roller 194, a cutting knife 195, a moving cylinder 196 and a tape rotating disk 198 mounted on the chassis, the tape rotating disk 198 is used for placing a tape 197, the rotary cylinder 191 is used for pulling out the tape 197, the clamping jaw cylinder 192 is used for clamping the head of the tape and pulling out the tape, the attaching cylinder 193 is used for driving the attaching roller 194 to roll the tape on a paper tray, and the cutting knife 195 can cut the tape under the action of the moving cylinder 196. The tape sticking mechanism 190 is used for sticking the tape to the quartered positions of the paper disc, firstly the rotary cylinder 191 pulls out the tape 197, then the clamping jaw cylinder 192 clamps the tape pulled out by the rotary cylinder and continuously pulls out the tape, the sticking roller 194 sticks the tape pulled out by the clamping jaw cylinder to the quartered positions of the paper disc, after sticking, the cutter 195 cuts the tape, and the sticking operation of the paper disc is completed on the rotary disc winding mechanism.
As shown in fig. 16, the labeling mechanism 220 includes a label suction cup 221, a blowing mechanism 222, and a printer 223, the printer 223 is configured to print a label, the blowing mechanism 222 is configured to blow the label discharged by the printer to make the label in a suspended state, the label suction cup 221 is configured to suck the label in the suspended state and attach the label to a paper tray, the appearance sampling mechanism 240 includes a moving cylinder 241, a sampling pipe 242, a motor 243, a rubber wheel 244, and a metal wheel 246, the sampling pipe 242 is provided with a feeding hole 245, the moving cylinder 241 is configured to send the feeding hole 245 of the sampling pipe to the material tape feeding mechanism 120, and the motor 243 is configured to drive the rubber wheel to rotate.
The printer 223 can discharge one label at a time, the content of label printing can be set as required, the label discharged by the printer is blown up by the blowing-up mechanism 222 and then sucked by the label sucking disc 221, the label sucking disc 221 sucks the label, then the label is conveyed to the paper disc by the driving mechanism and is attached to the paper disc on the mechanical arm carrying mechanism, the label sucking disc 221 loosens the label and returns to the initial position, the labeling mechanism can automatically discharge the label and separate release paper, a carrying plate after the label is discharged can be omitted by a suspension sucking mode, the mechanism is simplified, and the success rate of sucking is improved; during sampling, the moving cylinder 241 extends out, so that the feed port 245 of the sampling material pipe 242 is in butt joint with the material belt guide pipe 123 of the material belt feeding mechanism, the motor drives the rubber wheel 244 to rotate, the material belt enters between the rubber wheel 244 and the metal wheel 246 through the feed port and is fed into the sampling material pipe 242 through the rotating rubber wheel, the moving cylinder 241 retracts to the initial position after the material taking is completed, the sampled material belt is used for appearance detection, and the length of the sampled material belt is about 800 mm.
The operation process of the utility model is as follows: the method comprises the following steps:
the method comprises the following steps: the loading and unloading trolley 230 transports the empty paper tray 232 in the trolley to the turntable rolling mechanism 140, the driven tray 151 runs under the driving of the second driving cylinder 156 until the paper tray sucks the paper tray, and the paper tray is pulled out in the direction far away from the turntable rolling mechanism, so that the paper tray forms a bell mouth to facilitate the guiding in of paper tapes and material tapes; at the beginning, the loading and unloading trolley 230 loads empty paper trays 232 on two driving trays 141 in the turntable winding mechanism 140, the driving trays 141 suck one side of the paper trays, and the driven trays 151 suck the other side of the paper trays;
step two: the paper tape feeding mechanism 180 feeds the paper tape 186 to the paper tray 232 in the rotating disc winding mechanism 140, the pressing tongue 155 in the driven disc 151 extends out and presses the paper tape on the paper tray, the rotating disc winding mechanism 140 drives the paper tray to rotate, the paper tray drives the paper tape to rotate simultaneously and wind the paper tray, and the driven disc and the paper tray rotate synchronously; the paper tape 186 in the paper tape roll 181 passes through the paper tape cutting mechanism 182 and the paper tape damping adjusting mechanism 183, then passes through the paper tape buffer 101 and the steering wheel group 102, and finally enters the paper tape flow channel 103, the paper tape flow channel 103 feeds the paper tape into the paper tray on the turntable winding mechanism 140, the paper tape flow channel 103 is provided with a clamping cylinder and a telescopic cylinder, and during initial feeding, the clamping cylinder clamps the paper tape and then the telescopic cylinder pulls out the paper tape by a certain length and then feeds the paper tape into the paper tray; when the paper tape is manually changed, the double-sided adhesive tape is pasted at the stub bar of the paper tape in a waiting state, then the paper tape is placed on the sucking disc and is sucked by the sucking disc, when the paper tape in use is nearly used up, the sucking disc stretches out to paste the paper tape in the waiting state and the paper tape in use, so that the automatic switching of the paper tape is realized, and meanwhile, the cutter in the paper tape cutting mechanism 182 cuts off the paper tape in use, so that the paper tape is automatically switched to another paper tape roll;
step three: after the paper disc is wound on the paper disc for a plurality of circles, the material belt 115 is discharged from the punching machine, passes through the buffer tower 110, and enters the material belt feeding mechanism 120 through the buffer tower 110, the material belt feeding mechanism 120 feeds the material belt 115 into the paper disc of the rotary disc winding mechanism 140, the material belt is pressed after the paper belt is loosened by the pressing tongue 155 in the driven disc mechanism 150, the rotary disc winding mechanism 140 continues to drive the paper disc to rotate, the paper disc drives the paper belt and the material belt to rotate simultaneously so as to wind the paper belt and the material belt on the paper disc, and the pressing tongue 155 retracts after the material belt is wound on the paper disc for a plurality of circles; when the empty paper tray is fed, the rubber-coated lifting wheel 122 moves downwards under the driving of the driving mechanism to press the material belt, then the driving feeding roller 121 rotates to feed the material belt into the material belt guide pipe 123, the material belt enters the paper tray 232 on the turntable winding mechanism 140 through the material guide nozzle of the material belt guide pipe, after the material belt is wound for one circle, the rubber-coated lifting wheel 122 moves upwards to release the material belt, the material belt is wound under the action of the rotating tension of the paper tray, then the material belt feeding mechanism 120 does not participate in material belt feeding, and when the material belt is normally received, the material belt passes through the space between the upper cutter 132 and the lower cutter 133;
step four: the material belt and the paper belt are automatically wound in the paper disc rotating process, after the paper disc is filled with the material belt, the material belt is cut off by the cutting mechanism 130, the glue dispensing mechanism 160 is used for dispensing glue on the paper belt, a circle of paper belt is wound after the glue dispensing is finished, and the paper belt is cut off by the cutting mechanism 170; when the material belt needs to be cut off, the upper knife 132 moves downwards under the driving of the first driving cylinder 131, the material belt is cut off by the upper knife and the lower knife, the cutting mechanism 130 is also used for sampling, after the material belt is cut off, the material belt is pulled out for a certain length under the action of the driving feeding roller 121 and the rubber coating lifting wheel 122, the material belt is cut off by the cutting mechanism 130, the cut material belt is about 150mm long for functional detection, and the cut material belt directly falls into the functional sampling streamline 125 below; when the appearance sampling mechanism 240 performs sampling, the moving cylinder 241 extends out, so that a feed port 245 of the sampling material pipe 242 is in butt joint with a material belt guide pipe 123 of the material belt feeding mechanism, the motor drives the rubber wheel 244 to rotate, the material belt enters between the rubber wheel 244 and the metal wheel 246 through the feed port and is fed into the sampling material pipe 242 through the rotating rubber wheel, after the material is taken, the moving cylinder 241 retracts to the initial position, the material belt is cut off by the cutting mechanism 130, the sampled material belt is used for appearance detection, and the length of the sampled material belt is about 800 mm; the material belt feeding mechanism 120 is provided with a CCD detection position which can fully detect the state of the terminal, and the cutting mechanism 130 can realize the cutting and sampling functions of the material belt after the material collection is finished;
step five: the driven disc mechanism 150 releases the paper disc and moves towards the direction far away from the paper disc, the second rotating mechanism drives the third support to rotate the empty paper disc on the other side to the driven disc mechanism side, the first step, the second step and the third step are repeated to charge the empty paper disc, and meanwhile, the tape sticking mechanism 190 sticks the adhesive tape to the paper disc which is full of materials on the rotary disc winding mechanism; the tape sticking mechanism 190 is used for sticking tapes to the quartered positions of the paper disc, firstly, the rotary cylinder 191 pulls out the tape 197, then the clamping jaw cylinder 192 clamps the tape pulled out by the rotary cylinder and continuously pulls out the tape, the sticking roller 194 sticks the tape pulled out by the clamping jaw cylinder to the quartered positions of the paper disc, and after sticking, the cutter 195 cuts the tape;
step six: the mechanical arm carrying mechanism 210 carries the paper tray 232 after being sealed with the adhesive tape to the labeling mechanism 220, the labeling mechanism 220 is used for labeling the paper tray, and finally the mechanical arm carrying mechanism 210 carries the paper tray with the label to the upper blanking trolley 230; the empty paper tray 232 in the loading and unloading trolley 230 is transported to the turntable rolling mechanism 140 for standby; the printer 223 in the labeling mechanism ejects one label at a time, the content of label printing can be set as required, the label ejected by the printer is blown up by the blowing mechanism 222 and then sucked by the label suction cup 221, the label suction cup 221 sucks the label, then the label is conveyed to the paper tray on the mechanical arm conveying mechanism by the driving mechanism and is adhered to the paper tray, and the label suction cup 221 releases the label and returns to the initial position.
It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
1. The utility model provides an automatic rolling machine is taken to punching press material which characterized in that: comprises a frame (100), a buffer tower (110), a material belt feeding mechanism (120), a cutting mechanism (130), a rotary disc winding mechanism (140), a driven disc mechanism (150), a glue dispensing mechanism (160), a shearing mechanism (170), a paper belt feeding mechanism (180), a tape pasting mechanism (190), a mechanical arm carrying mechanism (210), a labeling mechanism (220) and an appearance sampling mechanism (240), wherein the buffer tower (110) is used for feeding the material belt (115) into the material belt feeding mechanism (120) through the buffer tower (110) after the material belt (115) is discharged from a punching machine, the paper belt feeding mechanism (120) feeds the material belt (115) into the rotary disc winding mechanism (140), the paper belt feeding mechanism (180) feeds the paper belt (186) into the rotary disc winding mechanism (140), and the rotary disc winding mechanism (140) winds the material belt (115) and the paper belt (186) together into a paper disc (232), some gum machines construct (160) and are used for some glue on the paper tape, it is used for cutting the material area to cut mechanism (130), cut mechanism (170) and be used for cutting the paper tape, follow disc mechanism (150) and be used for sucking the back into the horn mouth with the paper disc on carousel winding mechanism (140), paste sticky tape mechanism (190) and be used for laminating the sticky tape in the paper disc is cut the sticky tape, manipulator transport mechanism (210) are used for material loading and the unloading of paper disc, labeling mechanism (220) are used for laminating the label in the paper disc, outward appearance sampling mechanism (240) are used for taking a sample to the material area.
2. The automatic punching tape winder according to claim 1, wherein: still include last unloading dolly (230), manipulator transport mechanism (210) are used for carrying paper tray (232) to carousel winding mechanism (140) of going up unloading dolly (230), or carry paper tray (232) on carousel winding mechanism (140) to last unloading dolly (230), be equipped with locating piece (231) on going up unloading dolly (230), manipulator transport mechanism (210) pass through manipulator sucking disc (211) and adsorb paper tray (232), be equipped with central location needle (213) and angle inductor (212) on manipulator sucking disc (211).
3. The automatic punching tape winder according to claim 1, wherein: buffer memory tower (110) include first support and set up feeding roller (111), driving wheel (112), fixed wheel (113) and infrared inductor (114) on first support, feeding roller (111) and fixed wheel (113) can rotate, driving wheel (112) can slide from top to bottom along first support, and the material area (115) of the punching machine ejection of compact twines between driving wheel (112) and fixed wheel (113) through feeding roller (111), and material area (115) get into material area feeding mechanism (120) through fixed wheel (113).
4. The automatic punching tape winder according to claim 1, wherein: the material belt feeding mechanism (120) comprises a second support, an active feeding roller (121), a rubber coating lifting wheel (122), a material belt guide pipe (123), a correlation counting optical fiber (124) and a cutting mechanism (130), wherein the active feeding roller (121) is arranged on the second support, the active feeding roller is positioned below the material belt and is rotatably installed on the second support, the rubber coating lifting wheel (122) is positioned above the material belt, the rubber coating lifting wheel can move up and down relative to the second support and is matched with the active feeding roller (121) to press or loosen the material belt, the material belt guide pipe (123) is used for guiding the material belt (115) into a paper tray (232) on the turntable winding mechanism, the correlation counting optical fiber (124) is used for calculating the number of upper terminals of the material belt of the paper tray, and the cutting mechanism (130) comprises a first driving cylinder (131), an upper knife (132) and a lower knife (133), the first driving cylinder (131) can drive the upper knife (132) to move downwards to cut off the material belt between the upper knife (132) and the lower knife (133), a function sampling streamline (125) is arranged below the cutting mechanism (130), and the function sampling streamline (125) is used for storing the material belt (115) cut off by the cutting mechanism (130).
5. The automatic punching tape winder according to claim 1, wherein: the rotating disc winding mechanism (140) comprises a third support, a driving disc (141), a first rotating mechanism (143) and a second rotating mechanism, the driving disc (141) is rotatably mounted on the third support through a disc rotating shaft (142), the first rotating mechanism (143) can drive the driving disc (141) to rotate, the driving disc (141) is used for supporting and sucking a paper disc (232), the second rotating mechanism is connected to the third support through a support rotating shaft (144) and can drive the third support to rotate;
the driven disc mechanism (150) is arranged on one side of the rotary disc winding mechanism (140), the driven disc mechanism (150) comprises a driven disc (151), a base (152), a sliding plate (153), a supporting plate (154), a pressing tongue (155) and a second driving cylinder (156), the sliding plate (153) is slidably arranged on the base (152), the second driving cylinder (156) is connected to the sliding plate (153) and can drive the sliding plate (153) to slide back and forth along the base, the supporting plate (154) is fixedly arranged on the sliding plate (153), the driven disc (151) is rotatably arranged on the supporting plate (154), the driven disc (151) is used for sucking a paper disc on the rotary disc winding mechanism (140) and pulling out the paper disc in a direction away from the rotary disc winding mechanism, so that the paper disc forms a horn mouth to facilitate the introduction of the paper tape and the paper tape, the pressing tongue (155) is mounted on the driven disc (151), the pressing tongue (155) can move in the vertical direction and the front-back direction, and the pressing tongue (155) is used for pressing the paper tape or the material tape in the paper disc to enable the paper tape or the material tape to rotate together with the paper disc.
6. The automatic punching tape winder according to claim 1, wherein: the dispensing mechanism (160) comprises a fourth support, a dispensing valve (161), a third driving cylinder (162) and a waste material tray (163), the third driving cylinder (162) is horizontally installed on the fourth support and connected to the dispensing valve (161), the shearing mechanism (170) comprises a fifth support, a fourth driving cylinder (172) and scissors (171), and the fourth driving cylinder (172) is horizontally installed on the fifth support and connected to the scissors (171).
7. The automatic punching tape winder according to claim 1, wherein: the paper tape feeding mechanism (180) comprises a paper tape material roll (181), a paper tape cutting mechanism (182), a paper tape damping adjusting mechanism (183), a suction cup (184) and a fifth driving cylinder (185), the paper tape feeding mechanism (180) is installed on the outer side of the rack (100), a paper tape buffer (101), a steering wheel set (102) and a paper tape flow channel (103) are further arranged on the rack (100), a paper tape (186) in the paper tape material roll (181) passes through the paper tape cutting mechanism (182) and the paper tape damping adjusting mechanism (183), then passes through the paper tape buffer (101) and the steering wheel set (102), and finally enters the paper tape flow channel (103), the paper tape flow channel (103) sends the paper tape (186) into a paper disk on the paper tape rotating disk winding mechanism (140), the paper tape cutting mechanism (182) is used for cutting the paper tape, and the paper tape damping adjusting mechanism (183) is used for adjusting the damping of the running paper tape, the sucking disc (184) can suck a paper tape (186) under the driving of the fifth driving air cylinder (185), a clamping air cylinder (104) and a telescopic air cylinder (105) are arranged in the paper tape flow channel (103), the clamping air cylinder (104) is used for clamping the paper tape, and the telescopic air cylinder (105) is used for pulling out the paper tape and sending the paper tape to a paper tray (232) on the rotary disc winding mechanism (140).
8. The automatic punching tape winder according to claim 1, wherein: the tape pasting mechanism (190) comprises a chassis, a rotary cylinder (191), a clamping jaw cylinder (192), a pasting cylinder (193), a pasting roller (194), a cutter (195), a moving cylinder (196) and a tape rotating disc (198), wherein the rotating cylinder (198) is used for placing a tape (197), the rotary cylinder (191) is used for pulling out the tape (197), the clamping jaw cylinder (192) is used for clamping the head of the tape and pulling out the tape, the pasting cylinder (193) is used for driving the pasting roller (194) to roll the tape on a paper disc, and the cutter (195) can cut off the tape under the action of the moving cylinder (196).
9. The automatic punching tape winder according to claim 1, wherein: labeling mechanism (220) include label sucking disc (221), blow-up mechanism (222) and printer (223), printer (223) are used for printing the label, blow-up mechanism (222) are used for blowing up the label that the printer was vomited and let the label be in the suspension state, label sucking disc (221) are used for holding the label of suspension state and laminate the label on the paper dish, outward appearance sampling mechanism (240) are including motion cylinder (241), sample material pipe (242), motor (243), rubber tyer (244) and metal wheel (246), be equipped with feed inlet (245) on sample material pipe (242), motion cylinder (240) are used for sending feed inlet (245) of sample material pipe to material area feeding mechanism (120) department, motor (243) are used for driving the rubber tyer rotatory.
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CN202121210673.1U CN216140954U (en) | 2021-06-01 | 2021-06-01 | Automatic rolling machine is taken to punching press material |
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CN202121210673.1U CN216140954U (en) | 2021-06-01 | 2021-06-01 | Automatic rolling machine is taken to punching press material |
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CN216140954U true CN216140954U (en) | 2022-03-29 |
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Effective date of registration: 20230828 Address after: 215300 room 3, North West Road, Ba Town, Kunshan, Suzhou, Jiangsu, 3 Patentee after: JIANGSU JUSTECH PRECISION INDUSTRY Co.,Ltd. Address before: 215300 room 3, North West Road, Ba Town, Kunshan, Suzhou, Jiangsu, 3 Patentee before: Kunshan ficchi Precision Industry Co.,Ltd. |
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