CN216107008U - A leach sugar system of carrying for sugaring production - Google Patents
A leach sugar system of carrying for sugaring production Download PDFInfo
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- CN216107008U CN216107008U CN202122310500.3U CN202122310500U CN216107008U CN 216107008 U CN216107008 U CN 216107008U CN 202122310500 U CN202122310500 U CN 202122310500U CN 216107008 U CN216107008 U CN 216107008U
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Abstract
A sugar extraction system for sugar production comprises a vegetable silk blanching device and a tower type extraction device, wherein the vegetable silk blanching device comprises a shell, a driving rotating shaft arranged in the shell and a propeller blade arranged on the driving rotating shaft; the tower type leacher comprises a vertical tower body, a rotating shaft arranged in the tower body and a plurality of blades arranged on the rotating shaft, wherein a hot water inlet is arranged at the upper part of the tower body, a discharge auger conveyor is arranged above the hot water inlet at the upper part of the tower body, a material inlet is arranged at the bottom of the tower body, and a sugar juice outlet is arranged at the lower part of the tower body; the material outlet is connected with the material inlet through a pipeline and a material delivery pump, and the sugar juice outlet is connected with the sugar juice inlet through a pipeline and a sugar juice pump. The utility model has stable operation and better heat source utilization, can carry out continuous leaching production and can ensure the production efficiency.
Description
Technical Field
The utility model relates to the technical field of sugar production equipment, in particular to a leaching sugar extraction system for sugar production.
Background
The sugar production is a process of producing raw sugar and finished product sugar by adopting crop raw materials such as sugarcane or beet and carrying out fine processing on the sugar. In the production process of sugar by using beet as raw material, after the beet is pretreated, the beet is cut into vegetable shreds by means of shredder, and the vegetable shreds are fed into a leaching device to leach out sugar juice. Removing residue, weighing, and cleaning by using a double carbonic acid method to obtain clear juice. Then the production process of evaporation concentration, sugar boiling, crystallization aiding, honey separation, drying and packaging is carried out.
The extractor is a key device for extracting sugar juice from the cut vegetables and is an important device in the production of beet sugar. The leacher in the prior art has a plurality of problems, the structure needs to be further optimized, and a leaching device which has a reasonable structure, stable operation and better heat source utilization, can carry out continuous leaching production and can ensure the production efficiency is urgently needed in the prior art.
Disclosure of Invention
The utility model aims to overcome the defects in the prior art and provide the sugar leaching and extracting system for sugar production, which has the advantages of reasonable structure, stable operation, better heat source utilization, capability of continuous leaching production and capability of ensuring the production efficiency.
The utility model is realized by the following technical scheme: a sugar extraction system for sugar production comprises a shredded vegetable blanching device and a tower type extraction device, wherein the shredded vegetable blanching device comprises a transversely arranged shell, an active rotating shaft which is transversely arranged in the shell and driven by a speed reduction motor, and a propeller blade which is arranged on the active rotating shaft, the top of the shell is provided with a shredded vegetable inlet, the middle part of the top end of the shell is provided with a sugar juice inlet, the rear end of the bottom of the shell is provided with an extraction juice outlet, and the front end of the bottom of the shell is provided with a material outlet; the tower type leacher comprises a vertical tower body, a rotating shaft which is vertically arranged in the tower body and extends along the height direction of the tower body and is driven by a motor, and a plurality of paddles arranged on the rotating shaft, wherein the upper part of the tower body is provided with a hot water inlet, the upper part of the tower body is provided with a discharging auger conveyor above the hot water inlet, the bottom of the tower body is provided with a material inlet, and the lower part of the tower body is provided with a sugar juice outlet; the material outlet is connected with the material inlet through a pipeline and a material delivery pump, and the sugar juice outlet is connected with the sugar juice inlet through a pipeline and a sugar juice pump.
The top front end of the shell is provided with a foam outlet, the foam outlet is connected with an inlet of the foam remover through a pipeline, an outlet at the bottom of the foam remover is connected with a shell pass inlet of the plate heat exchanger through a pipeline and a foam removing juice pump, and the shell pass outlet of the plate heat exchanger is connected with the sugar juice inlet through a pipeline.
The shell is provided with a stainless steel screen at the inner side of the foam outlet.
The shell is provided with a stainless steel screen at the inner side of the extract outlet.
The upper part of the tower body is provided with a pulp pressing water inlet.
The vegetable shredding machine further comprises a belt conveyor, and the tail end of the belt conveyor is located right above the vegetable shredding inlet.
The utility model has the beneficial effects that: 1. the utility model has reasonable structure, better heat source utilization and small heat loss, can better carry out continuous leaching production, ensures the production efficiency and is easy to popularize and apply. 2. The utility model is suitable for processing the beet chips containing ice scraps in winter in the alpine regions, saves water and energy consumption and has stable production process.
Drawings
Fig. 1 is a schematic structural view of the present invention.
In the figure: 1-a belt conveyor; 2-a shredded vegetable blanching device; 3-a propeller blade; 4-driving rotating shaft; 5-a speed reduction motor; 6-a leached juice outlet; 7-juice pump for exudation; 8-material outlet; 9-foam outlet; 10-a delivery pump; 11-juice pump for removing foam; 12-a bubble remover; 13-a plate heat exchanger; 14-a tower leacher; 15-hot water inlet; 16-pulp pressing water inlet; 17-a material inlet; 18-a sugar juice outlet; 19-a paddle; 20-a rotating shaft; 21-a discharging auger conveyor; 22-sugar juice pump.
Detailed Description
The present invention is described in detail below with reference to the attached drawings.
As shown in fig. 1, a sugar extraction system for sugar production comprises a shredded vegetable blanching device 2 and a tower-type leacher 14, wherein the shredded vegetable blanching device 2 comprises a transversely arranged shell, a driving rotating shaft 4 which is transversely arranged in the shell and driven by a speed reduction motor 5, and a propeller blade 3 which is arranged on the driving rotating shaft 4, a shredded vegetable inlet is arranged at the top of the shell, a sugar juice inlet is arranged in the middle of the top end of the shell, a leached juice outlet 6 is arranged at the rear end of the bottom of the shell, and a material outlet 8 is arranged at the front end of the bottom of the shell; the tower type leacher 14 comprises a vertical tower body, a rotating shaft 20 which is vertically arranged in the tower body and extends along the height direction of the tower body and is driven by a motor, and a plurality of blades 19 arranged on the rotating shaft 20, wherein the upper part of the tower body is provided with a hot water inlet 15, the upper part of the tower body is provided with a discharging auger conveyor 21 above the hot water inlet 15, the bottom of the tower body is provided with a material inlet 17, and the lower part of the tower body is provided with a sugar juice outlet 18; the material outlet 8 is connected with the material inlet 17 through a pipeline and a material delivery pump 10, and the sugar juice outlet 18 is connected with the sugar juice inlet through a pipeline and a sugar juice pump 22.
The vegetable chopping machine also comprises a belt conveyor 1, and the tail end of the belt conveyor 1 is positioned right above the vegetable chopping inlet.
When the device works, the beet chips are conveyed to the beet chip blanching device 2 by the belt conveyor 1. The shell of the beet silk scalding device 2 is in a horizontal cylindrical shape, the beet silk is conveyed to the other end from one end by the screw blade 3 in the beet silk scalding device 2, and the screw blade 3 also plays a role in stirring in the conveying process. The hot sugar juice enters the shredded vegetable blanching device 2 from the sugar juice inlet in the middle of the top end of the shell, and is mixed with the shredded vegetables and preheated. The stainless steel screen is arranged on the inner side of the leached juice outlet 6 of the shell, the leached juice is discharged from the leached juice outlet 6 through the stainless steel screen, the temperature of the leached juice is about 20 ℃, and the leached juice is conveyed to a sand separator by a leached juice pump 7 and a pipeline for sand removal and then a cleaning process is carried out.
The beet chips are heated in the blanching apparatus to about 70 ℃, the protoplasm of the cells is denatured, and the mixture of beet chips and sugar juice is output from the material outlet 8 and is sent to the material inlet 17 of the tower-type leacher 14 by the material delivery pump 10 and the pipeline.
The top front end of shell is provided with foam outlet 9, and foam outlet 9 passes through the entry linkage of pipeline and bubble removal ware 12, and the bottom export of bubble removal ware 12 passes through the pipeline and removes bubble juice pump 11 and plate heat exchanger 13's shell side entry linkage, and plate heat exchanger 13's shell side export passes through the pipeline and is connected with the sugar juice entry. The housing is provided with a stainless steel screen on the inside of the foam outlet 9.
The foam floating on the top of the shredded vegetable blanching device 2 is discharged into a foam removing device 12 from a foam outlet 9, and is defoamed by steam injection. The sugar juice after bubble removal is pumped into a plate heat exchanger 13 by a juice removing pump 11, heated to about 80 ℃, and then returned to the shredded vegetable blanching device 2 from a sugar juice inlet through a pipeline. Wherein, bubble removing device 12 is the existing equipment, and is not described herein in detail, see the application of the Chinese utility model for a sugar juice bubble removing device 12, publication No. CN 207445678U.
In the tower-type seeping device, a mode of countercurrent flow of the beet chips and the sugar juice is adopted, namely the sugar-containing beet chips enter from the bottom of the tower-type seeping device, because the beet chips have smaller specific gravity than water, the beet chips slowly rise in the process of slowly rotating the paddle 19, hot water is slowly input from a hot water inlet 15 at the upper part of the tower-type seeping device, the hot water downwards passes through a beet chip layer to be countercurrent seeped with the rising beet chips, the cell protoplasm of the beet chips is subjected to scalding modification, so that the sugar juice is diffused out, and the sugar in the beet chips is gradually extracted. When the exuded juice with dissolved sugar flows to the bottom of the tower, the exuded juice is discharged from the sugar juice outlet 18 through the grate and then is sent to the sugar juice inlet of the vegetable shred blanching device 2 through the sugar juice pump 22 and the pipeline. The shredded vegetables after sugar extraction float to the upper part of the tower body and are output by a discharge auger conveyor 21. The output waste meal filaments are sent into a presser for pressing, all pressing water is recycled, a meal pressing water inlet 16 is arranged at the upper part of the tower body, and the pressing water enters the tower body again through the meal pressing water inlet 16 after being heated. The utility model greatly saves water consumption.
Finally, it should be noted that the above-mentioned contents are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, and that the simple modifications or equivalent substitutions of the technical solutions of the present invention by those of ordinary skill in the art can be made without departing from the spirit and scope of the technical solutions of the present invention.
Claims (6)
1. A leaching sugar extraction system for sugar production is characterized in that: the sugar extraction system for sugar production comprises a vegetable thread blanching device and a tower type sugar extractor, wherein the vegetable thread blanching device comprises a transversely arranged shell, an active rotating shaft which is transversely arranged in the shell and driven by a speed reduction motor, and a propeller blade which is arranged on the active rotating shaft; the tower type leacher comprises a vertical tower body, a rotating shaft which is vertically arranged in the tower body and extends along the height direction of the tower body and is driven by a motor, and a plurality of paddles arranged on the rotating shaft, wherein the upper part of the tower body is provided with a hot water inlet, the upper part of the tower body is provided with a discharging auger conveyor above the hot water inlet, the bottom of the tower body is provided with a material inlet, and the lower part of the tower body is provided with a sugar juice outlet; the material outlet is connected with the material inlet through a pipeline and a material delivery pump, and the sugar juice outlet is connected with the sugar juice inlet through a pipeline and a sugar juice pump.
2. The sugar extraction system for sugar production according to claim 1, wherein: the top front end of the shell is provided with a foam outlet, the foam outlet is connected with an inlet of the foam remover through a pipeline, an outlet at the bottom of the foam remover is connected with a shell pass inlet of the plate heat exchanger through a pipeline and a foam removing juice pump, and the shell pass outlet of the plate heat exchanger is connected with the sugar juice inlet through a pipeline.
3. The sugar extraction system for sugar production according to claim 2, wherein: the shell is provided with a stainless steel screen at the inner side of the foam outlet.
4. The sugar extraction system for sugar production according to claim 1, wherein: the shell is provided with a stainless steel screen at the inner side of the extract outlet.
5. The sugar extraction system for sugar production according to claim 1, wherein: the upper part of the tower body is provided with a pulp pressing water inlet.
6. The sugar extraction system for sugar production according to claim 1, wherein: the vegetable shredding machine further comprises a belt conveyor, and the tail end of the belt conveyor is located right above the vegetable shredding inlet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122310500.3U CN216107008U (en) | 2021-09-24 | 2021-09-24 | A leach sugar system of carrying for sugaring production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122310500.3U CN216107008U (en) | 2021-09-24 | 2021-09-24 | A leach sugar system of carrying for sugaring production |
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| Publication Number | Publication Date |
|---|---|
| CN216107008U true CN216107008U (en) | 2022-03-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202122310500.3U Active CN216107008U (en) | 2021-09-24 | 2021-09-24 | A leach sugar system of carrying for sugaring production |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116219081A (en) * | 2023-03-07 | 2023-06-06 | 呼伦贝尔晟通糖业科技有限公司 | Be used for beet sugar factory to crouch and soak production system |
-
2021
- 2021-09-24 CN CN202122310500.3U patent/CN216107008U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116219081A (en) * | 2023-03-07 | 2023-06-06 | 呼伦贝尔晟通糖业科技有限公司 | Be used for beet sugar factory to crouch and soak production system |
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