CN216051453U

CN216051453U - Novel flaw detection equipment

Info

Publication number: CN216051453U
Application number: CN202122410060.9U
Authority: CN
Inventors: 孔一腾
Original assignee: Suzhou Pastoral Robot Co ltd
Current assignee: Suzhou Pastoral Robot Co ltd
Priority date: 2021-10-09
Filing date: 2021-10-09
Publication date: 2022-03-15
Anticipated expiration: 2031-10-09

Abstract

The utility model discloses a novel flaw detection device in the technical field of flaw detection devices, which comprises an electric cabinet, wherein a support frame is arranged at the top of the electric cabinet, a fixed frame is arranged at the top of the support frame, sliding guide columns are respectively arranged at two sides of the bottom end inside the fixed frame, one end of each sliding guide column penetrates through the fixed frame and is connected with a pressing mechanism, a flaw detection mechanism is arranged at the central position of the top of the electric cabinet, a cleaning mechanism is arranged at the central position of the rear end inside the support frame, the structure is reasonable, the utility model adopts the flaw detection mechanism which adopts the current mature and reliable X-ray technology, the reliability can be ensured, the condition that the traditional detection mechanism lacks a positioning device is changed, the semi-open structure is adopted to accelerate the detection speed, the device is allowed to detect workpieces with larger sizes, and the device is matched with good cleaning devices carried by the device, the device can keep good detection, image precision and accuracy.

Description

Novel flaw detection equipment

Technical Field

The utility model relates to the technical field of flaw detection equipment, in particular to novel flaw detection equipment.

Background

Cracks or defects within the metallic material or component are detected. The commonly used flaw detection methods include: x-ray flaw detection, ultrasonic flaw detection, magnetic particle flaw detection, penetration flaw detection, eddy current flaw detection, gamma-ray flaw detection and the like. Physical flaw detection is nondestructive flaw detection without chemical change, and the commonly used flaw detection method comprises the following steps: the physical flaw detection methods such as X-ray flaw detection, ultrasonic flaw detection, magnetic particle flaw detection, eddy current flaw detection, gamma-ray flaw detection, penetration flaw detection (fluorescent flaw detection and dye flaw detection) and the like adopt different flaw detection equipment to realize the detection purpose.

The existing flaw detection equipment has the following defects: most adopt enclosed construction, the distance of detecting detection device and waiting to detect the piece is difficult to keep, needs to rotate the removal to the work piece, and equipment cost is high, and it is limited to survey the size, and the imaging precision is relatively poor, and measuring speed is slower, and the circumstances such as maintenance trouble take place.

Therefore, it is necessary to develop a new flaw detection apparatus.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide novel flaw detection equipment, which is provided with a flaw detection mechanism, wherein the flaw detection mechanism adopts the current mature and reliable X-ray technology, so that the reliability can be ensured, the condition that the conventional detection mechanism is lack of a positioning device is changed, the detection speed is increased by adopting a semi-open structure, meanwhile, the device is allowed to detect workpieces with larger sizes, and the device can keep good detection, image precision and accuracy by matching with good cleaning equipment carried by the device, so that the problems of the flaw detection equipment, such as lack of fixation, small detection size, low measurement speed and difficult maintenance in the background technology are solved.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a novel detection equipment detects a flaw, includes the electric cabinet, the support frame is installed at the top of electric cabinet, the mount is installed at the top of support frame, the slip guide pillar is all installed to the inside bottom both sides of mount, the one end of slip guide pillar runs through the mount and is connected with pushing down the mechanism, the top central point of electric cabinet puts and installs the mechanism of detecting a flaw, the inside rear end central point of support frame puts and installs clean mechanism.

Preferably, a buffering mounting frame is installed at the top end inside the electric cabinet.

Preferably, the edges of two sides of the bottom of the electric cabinet are provided with damping support legs, and the bottoms of the damping support legs are provided with pad feet.

Preferably, a guide cylinder is installed at the front center position of the bottom end inside the fixing frame, and a push rod is installed at the bottom center position of the guide cylinder.

Preferably, a servo track A is installed at the rear center position of the bottom end in the fixing frame.

Preferably, the pressing mechanism comprises a fixed plate and a connecting plate, and two sides of the top of the fixed plate are fixedly connected with one end of the sliding guide column.

Preferably, hanging ring A is arranged on two sides of the bottom of the fixing plate, hanging ring B is arranged on two sides of the top of the connecting plate, the hanging ring B is connected with the hanging ring A through a positioning spring, and a pressure head is arranged at the center of the bottom of the connecting plate.

Preferably, the flaw detection mechanism comprises an X-ray flaw detector, and a detection seat is installed at the top of the X-ray flaw detector.

Preferably, the cleaning mechanism comprises a mounting plate, and a guide rail is mounted at the center of the front end face of the mounting plate.

Preferably, a servo track B is installed below the front end face of the installation plate, and a movable cleaning device is installed on one side of the front end face of the guide rail.

Compared with the prior art, the utility model has the beneficial effects that:

the supporting frame is matched with the electric cabinet and the fixing frame, so that the device realizes a semi-open structure, larger workpieces can be conveniently placed in the device, good protection can be provided for electronic equipment in the device, good stability can be maintained when the device is placed on the bottom surface through the matching of the damping support legs and the cushion legs, the adverse effect of external vibration on the measurement of the device is avoided, a certain degree of positioning is provided, the X-ray equipment for flaw detection can be tightly attached to the workpieces through the buffering mounting frame, the adverse effect on the X-ray equipment caused by a motion mechanism of the equipment can be reduced, the pressure head structure can obtain good positioning and guiding and keep high positioning and pressing precision through the matching of the sliding guide columns and the fixing frame, and all motion components of the device can keep good motion precision under the premise of quick motion by adopting the servo track A and the servo track B, through setting up clean mechanism, make the device also can keep higher cleanliness nature to the work operation region under the structure regulation of semi-opening, ensure the detection precision and the detection stability of equipment.

Drawings

FIG. 1 is an elevational, cross-sectional view provided by the present invention;

FIG. 2 is a front view provided by the present invention;

FIG. 3 is an elevation view of a hold-down mechanism provided by the present invention;

FIG. 4 is a front view of a flaw detection mechanism provided by the present invention;

FIG. 5 is a perspective view of a cleaning mechanism according to the present invention;

fig. 6 is a perspective view of the overall structure provided by the present invention.

In the figure: 1. an electric cabinet; 101. a support frame; 102. a buffer mounting bracket; 103. shock absorption support legs; 104. a foot pad; 2. a fixed mount; 201. a guide cylinder; 202. a push rod; 203. a servo track A; 204. sliding the guide post; 3. a pressing mechanism; 301. a fixing plate; 302. a hanging ring A; 303. a connecting plate; 304. a hanging ring B; 305. a positioning spring; 306. a pressure head; 4. a flaw detection mechanism; 401. an X-ray flaw detector; 402. a detection seat; 5. a cleaning mechanism; 501. mounting a plate; 502. a guide rail; 503. a servo track B; 504. a movable cleaning device.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The utility model provides the following technical scheme: a novel flaw detection device can effectively enhance the accuracy and stability of the flaw detection device in the using process, a pressing mechanism 3 and a flaw detection mechanism 4 are added, please refer to fig. 1-6, the flaw detection device comprises an electric cabinet 1, a support frame 101 is installed at the top of the electric cabinet 1, a fixed frame 2 is installed at the top of the support frame 101, sliding guide pillars 204 are installed on two sides of the bottom end inside the fixed frame 2, one end of each sliding guide pillar 204 penetrates through the fixed frame 2 to be connected with the pressing mechanism 3, the flaw detection mechanism 4 is installed at the center position of the top of the electric cabinet 1, and a cleaning mechanism 5 is installed at the center position of the rear end inside the support frame 101;

further, a buffer mounting frame 102 is mounted at the top end inside the electric cabinet 1, shock absorption support legs 103 are mounted at two side edges of the bottom of the electric cabinet 1, and pad feet 104 are mounted at the bottoms of the shock absorption support legs 103, specifically, the shock absorption support legs 103 are mounted at four corners of the bottom of the electric cabinet 1, and the pad feet 104 are mounted at the bottom ends of the shock absorption support legs 103, so that the shock absorption support legs 103 are matched with the pad feet 104, and the device can be stably placed;

further, a guide cylinder 201 is installed at the front center position of the bottom end inside the fixed frame 2, a push rod 202 is installed at the bottom center position of the guide cylinder 201, a servo track a203 is installed at the rear center position of the bottom end inside the fixed frame 2, and specifically, the push rod 202 is installed at the output end of the guide cylinder 201, so that the guide cylinder 201 drives the push rod 202 to freely move up and down;

further, the pressing mechanism 3 includes a fixing plate 301 and a connecting plate 303, two sides of the top of the fixing plate 301 are fixedly connected with one end of the sliding guide pillar 204, two sides of the bottom of the fixing plate 301 are respectively provided with a hanging ring a302, two sides of the top of the connecting plate 303 are respectively provided with a hanging ring B304, the hanging rings B304 are connected with the hanging rings a302 through a positioning spring 305, the center of the bottom of the connecting plate 303 is provided with a pressing head 306, specifically, the fixing plate 301 is matched with the sliding guide pillar 204 to limit and position the movement of the push rod 202, the pressing head 306 presses the workpiece, and the positioning spring 305 positions the fixing plate 301 to enable the fixing plate 301 to move in an allowable up-down movement range;

further, the flaw detection mechanism 4 comprises an X-ray flaw detector 401, a detection seat 402 is mounted at the top of the X-ray flaw detector 401, specifically, the workpiece is detected by the flaw detection mechanism 4, the detection seat 402 is convenient for placing the workpiece, and the X-ray flaw detector 401 performs irradiation inspection on the workpiece;

further, cleaning mechanism 5 includes mounting panel 501, guide rail 502 is installed to the preceding terminal surface central point of mounting panel 501, servo track B503 is installed to the preceding terminal surface below of mounting panel 501, movable cleaning device 504 is installed to the preceding terminal surface one side of guide rail 502, specifically, utilize cleaning mechanism 5 to carry out cleaning to the work area of device, mounting panel 501 provides fixed position for cleaning mechanism 5, guide rail 502 provides the direction for the motion of movable cleaning device 504, servo track B503 provides the power source for the removal of movable cleaning device 504, this flaw detection equipment adopts ripe X-ray technique, can realize harmless detection, and can detect bigger work piece than the equipment in the past, it is higher to detect the precision.

The working principle is as follows: when the utility model is used, the electric system of the installation equipment of the electric cabinet 1 is convenient to operate and maintain, the shock absorption support legs 103 are matched with the foot pads 104 to stably place the device, the support frame 101 is matched with the fixed frame 2 to fixedly support the equipment, the pressing mechanism 3 is used for fixing a workpiece, the guide cylinder 201 is used for guiding the push rod 202, the fixed plate 301 is matched with the sliding guide post 204 to limit and position the movement of the push rod 202, the pressure head 306 is used for pressing the workpiece, the guide cylinder 201 drives the push rod 202 to enable the push rod 202 to freely move up and down, the positioning spring 305 is used for positioning the fixed plate 301 to enable the fixed plate 301 to move in an allowable up and down movement range, the flaw detection mechanism 4 is used for detecting the workpiece, the detection seat 402 is convenient for placing the workpiece, the X-ray flaw detector 401 is used for irradiating and detecting the workpiece, and the buffering mounting frame 102 avoids the X-ray flaw detector 401 from being influenced by the outside, when the detection precision is wrong, the cleaning mechanism 5 can clean the working area of the device, the mounting plate 501 provides a fixed position for the cleaning mechanism 5, the guide rail 502 provides guidance for the movement of the movable cleaning device 504, and the servo track B503 provides a power source for the movement of the movable cleaning device 504.

While the utility model has been described above with reference to an embodiment, various modifications may be made and equivalents may be substituted for elements thereof without departing from the scope of the utility model. In particular, the various features of the embodiments disclosed herein may be used in any combination, provided that there is no structural conflict, and the combinations are not exhaustively described in this specification merely for the sake of brevity and conservation of resources. Therefore, it is intended that the utility model not be limited to the particular embodiments disclosed, but that the utility model will include all embodiments falling within the scope of the appended claims.

Claims

1. The utility model provides a novel flaw detection equipment, includes electric cabinet (1), its characterized in that: support frame (101) are installed at the top of electric cabinet (1), mount (2) are installed at the top of support frame (101), slip guide pillar (204) are all installed to the inside bottom both sides of mount (2), the one end of slip guide pillar (204) runs through mount (2) and is connected with pushing down mechanism (3), top central point of electric cabinet (1) puts and installs flaw detection mechanism (4), clean mechanism (5) are installed to the inside rear end central point of support frame (101).

2. The novel flaw detection apparatus according to claim 1, wherein: and a buffer mounting frame (102) is arranged at the top end inside the electric cabinet (1).

3. The novel flaw detection apparatus according to claim 1, wherein: shock absorption support legs (103) are installed at the edges of two sides of the bottom of the electric cabinet (1), and pad feet (104) are installed at the bottoms of the shock absorption support legs (103).

4. The novel flaw detection apparatus according to claim 1, wherein: the utility model discloses a lead frame, including mount (2), guide cylinder (201) is installed to the place ahead central point of the inside bottom of mount (2), push rod (202) are installed to the bottom central point of guide cylinder (201).

5. The novel flaw detection apparatus according to claim 1, wherein: and a servo track A (203) is arranged at the rear center position of the bottom end in the fixed frame (2).

6. The novel flaw detection apparatus according to claim 1, wherein: the pressing mechanism (3) comprises a fixing plate (301) and a connecting plate (303), and two sides of the top of the fixing plate (301) are fixedly connected with one end of the sliding guide column (204).

7. The novel flaw detection apparatus according to claim 6, wherein: the bottom both sides of fixed plate (301) all are equipped with link A (302), the top both sides of connecting plate (303) all are equipped with link B (304), be connected through positioning spring (305) between link B (304) and link A (302), pressure head (306) are installed to the bottom central point of connecting plate (303).

8. The novel flaw detection apparatus according to claim 1, wherein: the flaw detection mechanism (4) comprises an X-ray flaw detector (401), and a detection seat (402) is installed at the top of the X-ray flaw detector (401).

9. The novel flaw detection apparatus according to claim 1, wherein: the cleaning mechanism (5) comprises a mounting plate (501), and a guide rail (502) is mounted in the center of the front end face of the mounting plate (501).

10. The novel flaw detection apparatus according to claim 9, wherein: a servo track B (503) is installed below the front end face of the installing plate (501), and a movable cleaning device (504) is installed on one side of the front end face of the guide rail (502).