CN216032577U - Efficient production line integrating feeding, wire distributing and material receiving - Google Patents
Efficient production line integrating feeding, wire distributing and material receiving Download PDFInfo
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- CN216032577U CN216032577U CN202121646307.0U CN202121646307U CN216032577U CN 216032577 U CN216032577 U CN 216032577U CN 202121646307 U CN202121646307 U CN 202121646307U CN 216032577 U CN216032577 U CN 216032577U
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Abstract
The utility model relates to the technical field of heating wire arrangement, in particular to a high-efficiency production line integrating feeding, wire distribution and material collection, which comprises a wire distribution machine and a feeding structure for conveying coiled materials or a material spreading area for spreading plates, wherein the feeding structure is arranged on the feeding side of the wire distribution machine; the material spreading area is arranged at the feed end of the wire distributing machine; a beam above the working area of the wire distributing machine is provided with a wire distributing device for automatically distributing heating wires; the wire distributing device is an ultrasonic welding wire device or an electric heating type welding wire device, the production line integrates feeding, wire distributing and material receiving, accurate feeding can be achieved, metal wires are distributed according to a preset track, and the process flow of material receiving is achieved, therefore, multiple processes are integrated into one process, the automation degree is high, the efficiency is high, the wire distributing quality can be guaranteed simply, conveniently and efficiently, meanwhile, cutting processes can be integrated according to needs, the production efficiency is greatly improved, the cost is saved, and the production line has high popularization and application values.
Description
Technical Field
The utility model relates to the technical field of heating wire arrangement, in particular to an efficient production line integrating feeding, wire distribution and material collection.
Background
The heating glass can effectively remove fog and frost, and ensure the driving safety of the driver, so the heating glass is widely used on the automobile.
In the prior art, heating wires are arranged on insulating materials such as PV (photovoltaic) and the like, the production process is complex, a section of sheet material is cut out by a machine (certain margin is reserved on the sheet material), the heating wires are distributed on the material by a robot hand on the next procedure after the cutting is finished, then the material is placed in a glass interlayer for installation, and after the installation is finished, the redundant material is manually removed. The production mode has the disadvantages of complex process, waste of a large amount of manpower and material resources and high cost.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model provides the efficient production line integrating feeding, wire distributing and receiving, which integrates the feeding and wire distributing processes and realizes automatic production, thereby greatly improving the production efficiency and ensuring the production precision.
The technical scheme adopted by the utility model for solving the technical problems is as follows: a high-efficiency production line integrating feeding, wire distribution and material collection comprises a wire distribution machine and a feeding structure for conveying coiled materials or a material spreading area for spreading plates, wherein the feeding structure is arranged on the feeding side of the wire distribution machine; the spreading area is arranged at the feed end of the wire distributing machine; a wire distribution device for automatically arranging heating wires is arranged on the cross beam above the working area of the wire distribution machine; the wire distribution device is an ultrasonic welding wire device or an electric heating welding wire device.
According to another embodiment of the utility model, the feeding structure comprises a feeding support, a material roll shaft and a material roll separating rotating shaft, wherein the material roll shaft and the material roll separating rotating shaft are both freely and rotatably arranged on the feeding support, and the material roll shaft and the material roll separating rotating shaft are respectively driven to rotate by a motor. The feeding structure can meet the requirement of separating feeding and a protective film at the same time, and therefore, the efficiency is high.
According to another embodiment of the utility model, the feeding support is adjustably mounted on the feeding base, two groups of deviation rectifying sensors which are arranged in a staggered manner are mounted on the feeding support, and the feeding support is driven to move on the feeding base by a deviation rectifying motor. The requirement of feeding deviation rectification is met.
According to another embodiment of the utility model, the feeding bracket is provided with at least two groups of opposite-shooting sensors which are arranged in the longitudinal direction and used for detecting the falling position of the material. The position of the falling of the material is accurately sensed. Thereby matching the requirement of the cloth silk.
According to another embodiment of the utility model, the wire distribution device comprises a mounting plate, a wire feeding module, a tensioning module, a wire clamping module, a liftable welding wire module and a wire breaking module are sequentially mounted on the mounting plate, the wire feeding module is responsible for feeding the heating wires, the tensioning module is responsible for tensioning the heating wires, the wire clamping module is responsible for clamping the heating wires, the welding wire module is responsible for welding the heating wires in the material, and the wire breaking module is responsible for cutting off the heating wires. The wire distributing device realizes accurate and efficient wire distribution through the synergistic effect of all the parts.
According to another embodiment of the utility model, the welding wire module is an ultrasonic welding wire module, wherein an energy converter is replaced in the ultrasonic welding wire module, the energy converter is connected with a welding head, and the welding head is provided with a lateral inclined hole communicated with the side wall and the bottom end face.
According to another embodiment of the present invention, the tensioning module further comprises a tensioning wheel, a swing link capable of freely rotating, a balance wheel and an encoder for detecting a rotation angle of the swing link, wherein the tensioning wheel and the balance wheel are respectively installed at two ends of the swing link, and the encoder is connected to a rotation shaft of the swing link. The tension of the metal wire is ensured, and the feeding speed of the metal wire is controlled.
According to another embodiment of the utility model, the wire clamping module and the welding wire module are both arranged on a sliding bracket, the sliding bracket is connected with the mounting plate through a sliding block and a longitudinal guide rail, and the sliding block is driven by a lifting cylinder. The synchronous lifting of the wire clamping module and the welding wire module is realized.
According to another embodiment of the utility model, the cutting device for automatic cutting is further installed on the cross beam above the working area of the wire distributing machine. The cutting process is further integrated, so that the production efficiency can be greatly improved, and the cost can be saved.
According to another embodiment of the utility model, it is further included that the cutting device comprises a full cutter to cut through the material and a half cutter not to cut through the material.
According to another embodiment of the utility model, the half-cutting tool further comprises a limiting sleeve connected with the lower part of the half-cutting tool and used for adjusting the extending length of the blade, and the blade extends out of the limiting sleeve. According to the thickness of material, thereby adjustment blade extension length, the adaptability is wider by adjustment stop collar.
The production line has the beneficial effects that the production line integrates feeding, wire distribution and material collection, can realize the process flow of accurate feeding, metal wire arrangement according to the preset track and material collection, so that multiple processes are integrated into one process, the automation degree is high, the efficiency is high, the wire distribution quality can be ensured simply, conveniently and efficiently, the cutting process can be integrated according to the needs, the production efficiency is greatly improved, the cost is saved, and the production line has higher popularization and application values.
Drawings
The utility model is further illustrated with reference to the following figures and examples.
FIG. 1 is a perspective view of the structure of the present invention;
FIG. 2 is a top view of the structure of the present invention;
FIG. 3 is a schematic view of the installation of the wire laying device and cutting device of the present invention on a beam;
FIG. 4 is a perspective view of a feed structure;
FIG. 5 is a front view of the feed structure;
FIG. 6 is a perspective view of the wire laying device;
FIG. 7 is a perspective view of the weld head;
figure 8 is a perspective view of the tensioning module;
FIG. 9 is a perspective view of a full cutter;
FIG. 10 is a schematic view of a full cutter cutting;
FIG. 11 is a perspective view of the half-cut tool;
fig. 12 is a cutting schematic of the half-cut knife.
In the figure, 1, a feeding structure, 2, a spreading area, 3, a wire distributor, 4, a wire distributor, 41, a mounting plate, 42, a wire feeding module, 43, a tensioning module, 431, a tensioning wheel, 432, a swinging rod, 433, a balance wheel, 434, an encoder, 44, a wire clamping module, 45, a welding wire module, 451, a welding head, 46, a wire breaking module, 5, a cutting device, 51, a full cutting tool, 52, a half cutting tool, 6, a feeding bracket, 7, a material reel, 8, a material roll separating rotating shaft, 9, a feeding base, 10, a deviation correction sensor, 11, a correlation sensor, 12, a lateral inclined hole, 13, a sliding bracket, 14, a sliding block, 15, a longitudinal guide rail, 16, a lifting cylinder, 17 and a limiting sleeve.
Detailed Description
Fig. 1 to 12 are schematic structural diagrams of the present invention, and an efficient production line integrating feeding, wire distribution and material collection is characterized by comprising a wire distribution machine 3 and a feeding structure 1 for conveying coils or a material spreading area 2 for spreading plates,
the feeding structure 1 is arranged on the feeding side of the wire distributing machine 3;
the material spreading area 2 is arranged at the feed end of the wire distributing machine 3;
a wire distribution device 4 for automatically distributing heating wires is arranged on a cross beam above the working area of the wire distribution machine 3;
the wire distributing device 4 is an ultrasonic welding wire device or an electric heating welding wire device.
Specifically, the insulating material may be a roll material or a plate material. For the rolled material, a feeding structure 1 is arranged at the side part of the wire distributing machine 3 and used for conveying the rolled material to the wire distributing machine 3. Aiming at the plate-shaped materials, a section of area is directly arranged on the wire distributing machine 3 to serve as a material paving area 2 of the plate-shaped materials, and after the materials are paved, the materials are directly conveyed to a working area from the material paving area 2 by a conveying belt on the wire distributing machine 3.
And a beam of the wire distributing machine 3 is provided with a wire distributing device 4 for distributing the metal wires in the insulating materials. After the working area of the material conveying wire distributing machine 3, firstly, the wire distributing device 4 on the beam distributes the metal wires in the material. The wire distributing device 4 can be an ultrasonic welding wire device or an electric heating type welding wire device, energy is provided in the modes of ultrasonic wave or electric heating and the like, the metal wire is heated, and materials at the contact position of the metal wire are melted, so that the metal wire is welded into the materials, and tight combination is realized. Because the crossbeam can move on the cloth silk machine, cloth silk device 4 also can move on the crossbeam, consequently, the crossbeam can drive cloth silk device 4 and remove in whole work area to can arrange the wire on the material according to predetermined orbit. The whole wire distribution process is accurate and efficient. When the cloth threads are finished, the material can be collected.
The production line integrates feeding, wire distribution and material collection, can realize accurate feeding, arrange metal wires according to a preset track and receive material, and has the advantages of one process, high automation degree and efficiency, simple and efficient wire distribution quality guarantee, great improvement on production efficiency and cost saving, and high popularization and application value.
This application, according to the material condition, the pay-off structure 1 and the region 2 of stone are arranged in the alternative, perhaps arrange pay-off structure 1 and the region 2 of stone simultaneously to satisfy the demand of different material types.
According to another embodiment of the utility model, it is further included that the feeding structure 1 comprises a feeding support 6, a material roll shaft 7 and a material roll separating spindle 8, wherein both the material roll shaft 7 and the material roll separating spindle 8 can be freely and rotatably mounted on the feeding support 6, and the material roll shaft 7 and the material roll separating spindle 8 are respectively driven to rotate by a motor.
Because the surface of the material is provided with a layer of protective film, the protective film is required to be separated before the silk is laid, a material reel 7 and a material roll separation rotating shaft 8 are arranged, the material reel 7 is used for unreeling the material, and the material roll separation rotating shaft 8 is used for reeling and separating the protective film, so that the feeding structure 1 can meet the requirements of feeding and separation of the protective film at the same time, and the efficiency is high.
According to another embodiment of the utility model, the feeding support 6 is adjustably mounted on the feeding base 9, two sets of deviation rectifying sensors 10 which are arranged in a staggered manner are mounted on the feeding support 6, and the feeding support 6 is driven by a deviation rectifying motor to move on the feeding base 9.
This embodiment is used for satisfying the demand of pay-off rectifying. The material position is responded to through two sets of sensors 10 of rectifying that stagger and arrange, judge whether the material deflects, particularly, the material border is located between two sets of sensors 10 of rectifying, a set of sensor 10 of rectifying promptly can sense the material, another set of sensor 10 of rectifying can not respond to the material, then prove the material and do not deflect, if two sets of sensor 10 of rectifying can sense the material simultaneously or can not respond to the material simultaneously, then prove the material and deflect, this moment, the motor drive pay-off support 6 that rectifies moves on pay-off base 9, until the material does not deflect. The feeding bracket 6 can be connected with the feeding base 9 in a sliding way through a guide rail sliding block and other structures. The deviation rectifying motor can drive the feeding bracket 6 to slide on the feeding base 9 through the screw nut component.
According to another embodiment of the present invention, it further comprises that at least two sets of opposite-direction sensors 11 arranged in the longitudinal direction are arranged on the feeding bracket 6 for detecting the falling position of the material.
The material falls to block the opposite light of the opposite sensor 11, thereby sensing the position of the falling material. The correlation sensors 11 are located at different height positions to more accurately sense the position where the material falls. The falling position of the material is lower, so that the feeding speed of the feeding structure 1 can be reduced; the feeding speed of the feeding structure 1 is increased when the falling position of the material is higher. Thereby matching the requirement of the cloth silk.
According to another embodiment of the present invention, the wire distribution device 4 further includes a mounting plate 41, a wire feeding module 42, a tensioning module 43, a wire clamping module 44, a liftable welding wire module 45, and a wire breaking module 46 are sequentially mounted on the mounting plate 41, the wire feeding module 42 is responsible for feeding the heating wire, the tensioning module 43 is responsible for tensioning the heating wire, the wire clamping module 44 is responsible for clamping the heating wire, the welding wire module 45 is responsible for welding the heating wire in the material, and the wire breaking module 46 is responsible for cutting off the heating wire.
The wire distributing device 4 realizes accurate and efficient wire distribution through the synergistic effect of all the parts. In order to prevent the metal wire from withdrawing, the metal wire is clamped through the wire clamping module 44, when the wire distribution device 4 moves to a specified position to be welded, the wire clamping module 44 is loosened, the welding wire module 45 welds the metal wire to the material, and after the welding is finished, the wire breaking module 46 cuts the metal wire. The wire clamping module 44 is driven to clamp through a thin air cylinder. The wire-breaking module 46 comprises a linear cylinder and a blade at the actuating end of the linear cylinder.
According to another embodiment of the present invention, it is further included that the welding wire module 45 is an ultrasonic welding wire module, in which a transducer is replaced, the transducer is connected with a welding head 451, and the welding head 451 is provided with a lateral inclined hole 12 communicating the side wall and the bottom end surface. Specifically, the wire passing out of the wire clamping module 44 passes through the lateral inclined hole 12. High-frequency electric energy generated by an external ultrasonic generator is converted into high-frequency vibration through a transducer, and then is transmitted to a part to be welded of the material through a welding head 451, so that the metal wire is welded into the material.
According to another embodiment of the present invention, it further includes that the tensioning module 43 comprises a tensioning wheel 431, a freely rotatable swing link 432, a balance wheel 433 and an encoder 434 for detecting a rotation angle of the swing link 432, the tensioning wheel 431 and the balance wheel 433 are respectively installed at two ends of the swing link 432, and the encoder 434 is connected with a rotation shaft of the swing link 432.
The wire passes take-up pulley 431, the in-process of welding movement of welding wire module 5, the tensile force of wire increases this moment, the wire can take-up pulley 431 and pendulum rod 432 to move down along the rotation axis, detect pendulum rod 432 certain angle of moving down when encoder 434, feed back the signal to the host computer, the host computer will control and send a module 42 action, send a module 42 pay-off forward, tension diminishes this moment, pendulum rod 432 and take the wire to move up along the rotation axis with take-up pulley 431. When the encoder 434 does not detect a signal after moving to a certain angle, the upper computer controls the wire feeding module 42 to stop feeding. The feeding process is sequentially circulated.
According to another embodiment of the utility model, the wire clamping module 44 and the welding wire module 45 are both mounted on a sliding bracket 13, the sliding bracket 13 is connected with the mounting plate 41 through a sliding block 14 and a longitudinal guide rail 15, and the sliding block 14 is driven by a lifting cylinder 16.
The sliding support 13 is installed on the sliding block 14, the longitudinal guide rail 15 is arranged on the installation plate 41, and the lifting air cylinder 16 drives the sliding block 14 to slide on the longitudinal guide rail 15, so that the wire clamping module 44 and the welding wire module 45 are lifted synchronously.
According to another embodiment of the utility model, the method further comprises that a cutting device 5 for automatic cutting is also arranged on the beam above the working area of the wire distributing machine 3.
And after the wire distribution is finished, starting the cutting device 5, cutting according to a certain contour track, and removing redundant leftover materials. As with the wire laying device 4, the cutting device 5 can also be moved over the entire working area, since the cutting device 5 is also located on the cross beam.
According to another embodiment of the present invention, it further comprises that the cutting device 5 comprises a full cutter 51 for cutting through the material and a half cutter 52 for cutting through the material.
The difference between the full-cutting tool 51 and the half-cutting tool 52 is the extension length of the blade, and the extension length of the blade of the full-cutting tool 51 is long enough to cut through the material directly; the half-cut tool 52 has a short length of blade extending from the tool holder to prevent the blade tip from cutting through the material. During the cutting process, the full-cutting tool 51 or the half-cutting tool 52 can be selected according to the requirement.
Preferably, a limiting sleeve 17 for adjusting the extension length of the blade is connected to the lower part of the half-cutting tool 52, and the blade extends out of the limiting sleeve. According to the thickness of the material, the limiting sleeve 17 is adjusted so as to adjust the extending length of the blade, and the adaptability is wider.
The foregoing description is intended to be illustrative rather than limiting, and it will be appreciated by those skilled in the art that many modifications, variations or equivalents may be made without departing from the spirit and scope of the utility model as defined in the appended claims.
Claims (10)
1. A high-efficiency production line integrating feeding, wire distribution and material collection is characterized by comprising a wire distribution machine (3) and a feeding structure (1) for conveying coiled materials or a material spreading area (2) for spreading plate materials,
the feeding structure (1) is arranged on the feeding side of the wire distributing machine (3);
the spreading area (2) is arranged at the feed end of the wire distributing machine (3);
a wire distribution device (4) for automatically distributing heating wires is arranged on a cross beam above the working area of the wire distribution machine (3);
the wire distributing device (4) is an ultrasonic welding wire device or an electric heating welding wire device.
2. The efficient production line integrating feeding, wire distribution and material collection as claimed in claim 1, wherein the feeding structure (1) comprises a feeding support (6), a material reel (7) and a material roll separation rotating shaft (8), the material reel (7) and the material roll separation rotating shaft (8) are both freely rotatably mounted on the feeding support (6), and the material reel (7) and the material roll separation rotating shaft (8) are respectively driven to rotate by a motor.
3. The high-efficiency production line integrating feeding, wire distributing and material collecting as claimed in claim 2 is characterized in that the feeding support (6) is adjustably mounted on the feeding base (9), two sets of deviation rectifying sensors (10) arranged in a staggered manner are mounted on the feeding support (6), and the feeding support (6) is driven by a deviation rectifying motor to move on the feeding base (9).
4. The high-efficiency production line integrating feeding, distributing and receiving as claimed in claim 2 is characterized in that at least two sets of opposite-jet sensors (11) which are arranged in the longitudinal direction and used for detecting the falling position of the material are arranged on the feeding bracket (6).
5. The efficient production line integrating feeding, wire distribution and material collection according to claim 1 is characterized in that the wire distribution device (4) comprises a mounting plate (41), a wire feeding module (42), a tensioning module (43), a wire clamping module (44), a liftable welding wire module (45) and a wire breaking module (46) are sequentially mounted on the mounting plate (41), the wire feeding module (42) is responsible for feeding the heating wires, the tensioning module (43) is responsible for tensioning the heating wires, the wire clamping module (44) is responsible for clamping the heating wires, the welding wire module (45) is responsible for welding the heating wires in the material, and the wire breaking module (46) is responsible for cutting off the heating wires.
6. The efficient production line integrating feeding, wire distributing and material collecting as claimed in claim 5 is characterized in that the welding wire module (45) is an ultrasonic welding wire module, an energy converter is replaced in the ultrasonic welding wire module, the energy converter is connected with a welding head (451), and the welding head (451) is provided with a lateral inclined hole (12) communicating a side wall and a bottom end face.
7. The efficient production line integrating feeding, wire distributing and material collecting as claimed in claim 5, wherein the tensioning module (43) comprises a tensioning wheel (431), a freely rotatable swing rod (432), a balance wheel (433) and an encoder (434) for detecting the rotation angle of the swing rod (432), the tensioning wheel (431) and the balance wheel (433) are respectively installed at two ends of the swing rod (432), and the encoder (434) is connected with the rotation shaft of the swing rod (432).
8. The efficient production line integrating feeding, wire distributing and material collecting as claimed in claim 5, wherein the wire clamping module (44) and the welding wire module (45) are mounted on a sliding support (13), the sliding support (13) is connected with a mounting plate (41) through a sliding block (14) and a longitudinal guide rail (15), and the sliding block (14) is driven by a lifting cylinder (16).
9. The high-efficiency production line integrating feeding, wire distributing and material collecting as claimed in claim 1 is characterized in that a cutting device (5) for automatic cutting is further mounted on a cross beam above a working area of the wire distributing machine (3).
10. The high-efficiency production line integrating feeding, distributing and collecting as claimed in claim 9 is characterized in that the cutting device (5) comprises a full-cutting tool (51) for cutting through the material and a half-cutting tool (52) for cutting through no material.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121646307.0U CN216032577U (en) | 2021-07-20 | 2021-07-20 | Efficient production line integrating feeding, wire distributing and material receiving |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121646307.0U CN216032577U (en) | 2021-07-20 | 2021-07-20 | Efficient production line integrating feeding, wire distributing and material receiving |
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| CN216032577U true CN216032577U (en) | 2022-03-15 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113547751A (en) * | 2021-07-20 | 2021-10-26 | 常州纳捷机电科技有限公司 | Efficient production process method integrating feeding, wire distribution and material collection |
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2021
- 2021-07-20 CN CN202121646307.0U patent/CN216032577U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113547751A (en) * | 2021-07-20 | 2021-10-26 | 常州纳捷机电科技有限公司 | Efficient production process method integrating feeding, wire distribution and material collection |
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