CN215998392U - Assembly equipment for vehicle sensing component on safety belt retractor - Google Patents

Assembly equipment for vehicle sensing component on safety belt retractor Download PDF

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Publication number
CN215998392U
CN215998392U CN202122403328.6U CN202122403328U CN215998392U CN 215998392 U CN215998392 U CN 215998392U CN 202122403328 U CN202122403328 U CN 202122403328U CN 215998392 U CN215998392 U CN 215998392U
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Prior art keywords
camera module
cover
component
assembly
conveying line
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CN202122403328.6U
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Chinese (zh)
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刘宇哲
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Kunshan Xingyuyuan Intelligent Equipment Co ltd
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Kunshan Xingyuyuan Intelligent Equipment Co ltd
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Abstract

The utility model discloses a subassembly rigging equipment is felt to car on safety belt coiler for install the car on the coiler and feel subassembly and shroud, include: a working platform; the device comprises a first conveying line and a second conveying line, wherein the first conveying line is used for containing the parallel train feel components, and the second conveying line is used for containing and arranging covers; a six-axis robot to move the retractor, the ride sense assembly, and the cover to the mounting station; the riveting mechanism is used for pressing the cover on the coiler; the working platform is also provided with a first camera module for visually correcting the automobile feel component and the assembling position of the cover cap, a second camera module for detecting whether the automobile feel component lacks accessories and detecting whether the cover cap is riveted, and a third camera module for detecting whether the automobile feel component is installed in place. The utility model provides a subassembly rigging equipment is felt to car has realized the automatic assembly that subassembly and shroud were felt to the coiler upper automobile, and degree of automation is high, has improved assembly efficiency, and then has reduced the human consumption.

Description

Assembly equipment for vehicle sensing component on safety belt retractor
Technical Field
The utility model belongs to the technical field of auto-parts technique and specifically relates to a subassembly rigging equipment is felt to car on safety belt coiler is related to.
Background
The retractor is a core component of a car seat belt and has an emergency locking function. The component for driving the coiler to sense the rotation of the braid is composed of a reel and at least one ratchet wheel fixedly installed at the end part of the reel, the reel is movably inserted between main boards on two sides of the coiler, and a locking component composed of a ratchet and the ratchet wheel and a vehicle sensing component are arranged on the main boards. The car among the prior art feels the subassembly and is accomplished by manual installation, but the assembly process of car feeling the subassembly needs control installation angle accurately, and manual assembly is inefficient, and operating personnel load is big.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model aims at providing a subassembly rigging equipment is felt to car on safety belt coiler realizes the automatic assembly of subassembly is felt to the car, reduces artifical consumption.
To achieve the above object, the present invention adopts the following:
a vehicle-sensing component mounting apparatus on a seatbelt retractor for mounting a vehicle-sensing component and a cover on the retractor, comprising:
a working platform;
the device comprises a first conveying line and a second conveying line, wherein the first conveying line is used for containing the parallel train feel components, and the second conveying line is used for containing and arranging covers;
a six-axis robot to move the retractor, the ride sense assembly, and the cover to the mounting station;
the riveting mechanism is used for pressing the cover on the coiler;
the working platform is also provided with a first camera module for visually correcting the automobile feel component and the assembling position of the cover cap, a second camera module for detecting whether the automobile feel component lacks accessories and detecting whether the cover cap is riveted, and a third camera module for detecting whether the automobile feel component is installed in place.
On the basis of the above technical solution, preferably, the riveting mechanism includes:
a base;
a supporting frame arranged on one side of the upper end of the base;
the riveting die is movably arranged on the support frame up and down through a Z-axis lifting mechanism;
the riveting die comprises an upper die and a lower die, relative sliding is realized between the upper die and the lower die through a plurality of guide post and guide sleeve groups, a plurality of mechanical springs are arranged between the upper die and the lower die, and the bottom end of the lower die is provided with an outwards convex and telescopic contact part and a plurality of positioning parts dispersed on the periphery of the contact part.
Further preferably, the device also comprises a probe detection component which can be movably arranged on the outer side wall of the support frame up and down through an electric sliding table group, and the probe detection component is provided with a plurality of PIN needles.
Preferably, the assembly table is movably mounted at the upper end of the base through a sliding rail and sliding block assembly, an electric screw rod assembly is arranged at the bottom end of the base, and the electric screw rod assembly drives the assembly table to move left and right at the upper end of the base.
Further preferably, the geometric centers of the assembly table, the probe detection assembly and the riveting die are kept consistent.
Still further preferably, the lens of the first camera module is disposed facing upward, the second camera module is disposed above the base and the lens thereof is disposed facing downward, and the lens of the third camera module is disposed facing downward of the probe detection assembly.
In addition to the above technical means, it is further preferable that the six-axis robot includes:
the mounting plate is rotatably arranged on the working head of the six-axis robot;
the first mechanical claw is used for clamping the retractor;
the second mechanical claw is used for clamping the vehicle sensing component;
a vacuum chuck for sucking the cover;
the first mechanical claw, the second mechanical claw and the vacuum chuck are respectively arranged on several side surfaces of the mounting plate.
Further preferably, the vehicle-mounted display device further comprises a defective product box for containing defective products of the vehicle sensing assembly and defective products of the cover.
Still further preferably, the safety protection cover is arranged above the working platform.
Compared with the prior art, the utility model, following advantage has: the automatic assembly machine has the advantages that the automatic assembly of the vehicle sensing component and the cover on the retractor is realized, the automation degree is high, the assembly efficiency is improved, and the manpower consumption is further reduced; in addition, before the assembly of the automobile sensor assembly and the cover cap, the automobile sensor assembly and the cover cap can be subjected to visual detection, whether the quality of parts is qualified or not is judged, defective products are eliminated, the assembly quality can be detected after the assembly of the automobile sensor assembly and the cover cap is completed, whether the assembly is successful or not is confirmed, and the assembly accuracy of the automobile sensor assembly is effectively guaranteed.
Drawings
The following describes embodiments of the present invention in further detail with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a vehicle sensing component mounting device on a seatbelt retractor according to an embodiment of the present invention;
FIG. 2 is a schematic diagram of a related structure of the riveting mechanism in FIG. 1;
FIG. 3 is a schematic view of a related structure of the riveting die in FIG. 2;
FIG. 4 is a schematic diagram of the relevant structure of the six-axis robot of FIG. 1;
fig. 5 is a schematic structural view of a vehicle sensing component mounting device on a seatbelt retractor according to another embodiment of the present invention;
in the figures, the various reference numbers are:
10-working platform, 20-first conveyor line, 30-second conveyor line, 40-six-axis robot, 50-riveting mechanism, 60-first camera module, 70-second camera module, 80-third camera module, 110-safety shield, 120-defective product box, 400-mounting plate, 410-first gripper, 420-second gripper, 430-vacuum chuck, 510-base, 511-support frame, 520-riveting die, 521-upper die, 522-lower die, 523-guide column guide sleeve group, 524-mechanical spring, 525-contact part, 526-positioning part, 530-Z axis lifting mechanism, 540-probe detection component, 541-electric sliding table group, 542-PIN needle and 550-assembly table, 560-sliding block component of sliding rail, 570-electric screw rod component.
Detailed Description
In order to illustrate the invention more clearly, the invention is further described below with reference to preferred embodiments. It is to be understood by persons skilled in the art that the following detailed description is illustrative and not restrictive, and is not to be taken as limiting the scope of the invention.
As shown in fig. 1, an embodiment of the present invention provides a vehicle sensor assembly device on a seat belt retractor, which is mainly used for automatically assembling a vehicle sensor assembly into a retractor semi-finished product, and press-fitting a cover on the retractor semi-finished product to prevent the vehicle sensor assembly from being directly exposed to the outside. Specifically, the apparatus comprises:
a working platform 10, mainly used as an assembly area;
the system comprises a first conveying line 20 for containing the side-by-side train feel components and a second conveying line 30 for containing and arranging the covers, wherein the first conveying line and the second conveying line are selectively arranged on the same side or two sides or adjacent sides of a working platform, firstly, the distance between the six-axis robot and the six-axis robot is required to be ensured so that the six-axis robot can grab the corresponding train feel components and covers, but in the consideration of ordered operation on a production line, in the embodiment, the first conveying line and the second conveying line are respectively arranged on two sides of the working platform;
the six-axis robot 40 is used for moving the retractor, the vehicle sensing component and the cover to the assembly station, and the six-axis robot is taken as an industrial robot widely adopted at present, comprises five rotary joints and one moving joint, and has the advantages of low research and development cost, easiness in installation and maintenance, strong operability and the like.
The riveting mechanism 50 is used for pressing the cover on the retractor, wherein the cover and the semi-finished product of the retractor are fixedly connected in a riveting mode, the connection point is firm and reliable, and the protective layer on the surface of a workpiece cannot be damaged.
In addition, still have on work platform 10 and be used for the vision to correct the first camera module 60 of car sense subassembly and shroud mounted position, be used for detecting whether the car sense subassembly lacks the accessory and detects the second camera module 70 that whether the shroud is the riveting, be used for detecting whether the car sense subassembly installs the third camera module 80 that targets in place, foretell first camera module, second camera module, third camera module all include camera, camera lens and light source, the utility model discloses utilize a plurality of industry cameras to replace people's eye to go to accomplish functions such as discernment, correction, based on the effectual detection speed and the precision that improves the assembly line of vision detection system, increase of production and quality greatly, reduce the cost of labor.
As shown in fig. 2 and 3, in the present embodiment, the riveting mechanism 50 includes:
a base 510;
a support frame 520 provided at one side of the upper end of the base 510;
a riveting die 520, which is movably arranged on the supporting frame 520 up and down through a Z-axis lifting mechanism 530, wherein the Z-axis lifting mechanism 530 can refer to a cylinder or a single-shaft robot in the prior art;
the riveting die 520 includes an upper die 521 and a lower die 522, the upper die 521 and the lower die 522 slide relatively through a plurality of guide post guide sleeve sets 523, a plurality of mechanical springs 524 are further disposed between the upper die 521 and the lower die 522, the bottom end of the lower die 522 has an outwardly protruding and retractable contact portion 525 and a plurality of positioning portions 526 dispersed around the contact portion 525, and it is noted that the contact portion is made of a flexible material such as a plastic steel profile, which is to reduce the wear of the surface of the cover when the contact portion is in contact with and pressed against the cover.
Specifically, firstly, the six-axis robot 40 completes the loading of the vehicle sensing component on the semi-finished retractor product, then a cover cap is required to be pressed to protect the vehicle sensing component, the assembled product moves to the lower part of the riveting die 520, the Z-axis lifting mechanism 530 controls the riveting die 520 to move down integrally until the contact part 525 contacts with the end surface of the cover cap, at this time, the positioning part 526 is correspondingly inserted into the reserved hole on the semi-finished retractor product to complete the positioning of the riveting die set and the semi-finished retractor product, so as to avoid the lateral deviation between the riveting die set and the semi-finished retractor product in the riveting process, then the Z-axis lifting mechanism 530 continues to drive the riveting die 520 to move down, since the upper mold 521 and the lower mold 522 can slide relatively, the upper mold 521 will contact the lower mold 522 and apply a downward force to the lower mold 522, and at this time, the upper mold 521 and the lower mold 522 continue to move downward, and the rivet preset on the cover is riveted into the retractor semi-finished product through the bottom end surface of the lower mold.
Generally, after the cover is pressed into the retractor semi-finished product, the riveting quality of the riveting position needs to be identified and judged, as shown in fig. 2 in detail, the present embodiment further includes a probe detection component 540, which is movably arranged on the outer side wall of the support frame 511 up and down through an electric sliding table group 541, the probe detection component 540 is provided with a plurality of PIN PINs 542, and the positions of the PIN PINs correspond to the positions of the riveting position one by one, so as to detect whether the rivet at the riveting position is completely riveted into the rivet hole.
As shown in detail in fig. 2, in this embodiment, the assembly table 550 is movably mounted at the upper end of the base 510 through a sliding rail slider assembly 560, an electric screw rod assembly 570 is disposed at the bottom end of the base 510, the electric screw rod assembly 570 drives the assembly table 550 to move left and right at the upper end of the base 510, a placement position for placing a semi-finished product of a retractor to be assembled is disposed at the middle position of the upper end of the assembly table, and the assembly table drives a product to be assembled to sequentially move to the lower portions of the riveting mold, the probe detection assembly and the second camera module for corresponding operation.
Furthermore, the geometric centers of the assembly table 550, the probe detection assembly 540 and the riveting die 520 are kept consistent, so that the product to be assembled on the assembly table can be positioned on the same central line with the riveting die and the probe detection assembly, and the riveting and the detection after the riveting are convenient.
In the present embodiment, the lens of the first camera module 60 is disposed facing upward, the second camera module 70 is disposed above the base 510 and the lens thereof is disposed facing downward, and the lens of the third camera module 80 is disposed facing downward of the probe inspection assembly 540. Specifically, the six-axis robot moves the clamped vehicle sensing assembly and the cover to the position above the lens of the first camera module to take a picture, so that the part quality of the vehicle sensing assembly and the part quality of the cover can be detected, and the mounting positions of the vehicle sensing assembly and the cover are calculated and corrected.
As shown in fig. 4, the six-axis robot 40 in the present embodiment includes: a mounting plate 400 rotatably provided on the working head of the six-axis robot 40; a first gripper 410 for gripping the retractor; a second gripper 420 for gripping the car feel component; a vacuum chuck 430 for sucking the cover; the first gripper 410, the second gripper 420, and the vacuum chuck 430 are respectively installed at several sides of the mounting plate 400.
The assembling apparatus for vehicular sensing components provided in this embodiment further includes a defective product box 120 disposed on the working platform 10 for containing the vehicular sensing component defective products and the cover defective products.
Referring to fig. 5, the assembly equipment is felt to car that another embodiment of the present invention provides still includes the safety guard 110 that locates the work platform 10 top, prevents that the dust in the air from getting into waiting to assemble inside the product, avoids appearing the defect and even damages the work piece.
Obviously, the above embodiments of the present invention are only examples for clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention, and it is obvious for those skilled in the art to make other variations or changes based on the above descriptions, and all the embodiments cannot be exhausted here, and all the obvious variations or changes that belong to the technical solutions of the present invention are still in the protection scope of the present invention.

Claims (9)

1. The utility model provides a subassembly rigging equipment is felt to car on safety belt coiler for install the car on the coiler and feel subassembly and shroud, its characterized in that includes:
a working platform;
the device comprises a first conveying line and a second conveying line, wherein the first conveying line is used for containing the parallel train feel components, and the second conveying line is used for containing and arranging covers;
a six-axis robot to move the retractor, the ride sense assembly, and the cover to the mounting station;
the riveting mechanism is used for pressing the cover on the coiler;
the working platform is also provided with a first camera module for visually correcting the automobile feel component and the assembling position of the cover cap, a second camera module for detecting whether the automobile feel component lacks accessories and detecting whether the cover cap is riveted, and a third camera module for detecting whether the automobile feel component is installed in place.
2. The vehicle sensing component mounting apparatus on a seatbelt retractor according to claim 1, wherein the rivet mechanism includes:
a base;
a supporting frame arranged on one side of the upper end of the base;
the riveting die is movably arranged on the support frame up and down through a Z-axis lifting mechanism;
the riveting die comprises an upper die and a lower die, relative sliding is realized between the upper die and the lower die through a plurality of guide post and guide sleeve groups, a plurality of mechanical springs are arranged between the upper die and the lower die, and the bottom end of the lower die is provided with an outwards convex and telescopic contact part and a plurality of positioning parts dispersed on the periphery of the contact part.
3. The vehicle sensing component assembling device on a safety belt retractor, as claimed in claim 2, further comprising a probe detection component movably arranged on the outer side wall of the support frame up and down through an electric sliding table set, wherein the probe detection component is provided with a plurality of PIN needles.
4. The vehicle sensing component assembling device on the safety belt retractor, as claimed in claim 3, wherein the assembling table is movably mounted on the upper end of the base through a sliding rail and sliding block assembly, the bottom end of the base is provided with an electric screw rod assembly, and the electric screw rod assembly drives the assembling table to move left and right on the upper end of the base.
5. The vehicle sensing component assembling device on a safety belt retractor according to claim 4, wherein the geometric centers of the assembling table, the probe detection component and the riveting die are consistent.
6. The vehicle sensing component mounting apparatus on a seatbelt retractor according to claim 5, wherein the lens of the first camera module is disposed facing upward, the lens of the second camera module is disposed facing downward above the base, and the lens of the third camera module is disposed facing downward of the probe detection component.
7. The vehicle feeling component mounting apparatus on a seatbelt retractor according to any one of claims 1 to 6, wherein the six-axis robot has:
the mounting plate is rotatably arranged on the working head of the six-axis robot;
the first mechanical claw is used for clamping the retractor;
the second mechanical claw is used for clamping the vehicle sensing component;
a vacuum chuck for sucking the cover;
the first mechanical claw, the second mechanical claw and the vacuum chuck are respectively arranged on several side surfaces of the mounting plate.
8. The assembling apparatus for a vehicular occupant sensor module on a seatbelt retractor according to claim 7, further comprising a defective product box for containing a defective product of the vehicular occupant sensor module and a defective cover product.
9. The vehicle sensing component mounting apparatus on a seatbelt retractor according to claim 8, further comprising a safety shield provided above the working platform.
CN202122403328.6U 2021-09-30 2021-09-30 Assembly equipment for vehicle sensing component on safety belt retractor Active CN215998392U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202122403328.6U CN215998392U (en) 2021-09-30 2021-09-30 Assembly equipment for vehicle sensing component on safety belt retractor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202122403328.6U CN215998392U (en) 2021-09-30 2021-09-30 Assembly equipment for vehicle sensing component on safety belt retractor

Publications (1)

Publication Number Publication Date
CN215998392U true CN215998392U (en) 2022-03-11

Family

ID=80523746

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202122403328.6U Active CN215998392U (en) 2021-09-30 2021-09-30 Assembly equipment for vehicle sensing component on safety belt retractor

Country Status (1)

Country Link
CN (1) CN215998392U (en)

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