CN215996467U - Chemical composition liquid preparation device of aluminum foil corrosive liquid - Google Patents
Chemical composition liquid preparation device of aluminum foil corrosive liquid Download PDFInfo
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- CN215996467U CN215996467U CN202121855388.5U CN202121855388U CN215996467U CN 215996467 U CN215996467 U CN 215996467U CN 202121855388 U CN202121855388 U CN 202121855388U CN 215996467 U CN215996467 U CN 215996467U
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- circulating pump
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- 239000007788 liquid Substances 0.000 title claims abstract description 104
- 238000002360 preparation method Methods 0.000 title claims abstract description 53
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 15
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 15
- 239000011888 foil Substances 0.000 title claims abstract description 15
- 239000000126 substance Substances 0.000 title claims abstract description 12
- 239000000203 mixture Substances 0.000 title claims description 10
- 238000003756 stirring Methods 0.000 claims abstract description 32
- 239000000463 material Substances 0.000 claims abstract description 22
- 238000009826 distribution Methods 0.000 claims abstract description 10
- 230000007246 mechanism Effects 0.000 claims abstract description 10
- 238000003860 storage Methods 0.000 claims abstract description 4
- 238000005260 corrosion Methods 0.000 claims description 9
- 230000007797 corrosion Effects 0.000 claims description 9
- 239000005030 aluminium foil Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 5
- 238000002156 mixing Methods 0.000 abstract description 3
- 239000000243 solution Substances 0.000 description 13
- 238000007599 discharging Methods 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000005530 etching Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 238000004062 sedimentation Methods 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
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Abstract
The utility model discloses a chemical component liquid distribution device of aluminum foil corrosive liquid, which relates to the technical field of aluminum foil production and comprises a preparation barrel, a supply barrel and a high-level barrel, wherein the top wall of the preparation barrel is fixedly provided with a multi-way valve, a plurality of groups of input ends of the multi-way valve are fixedly provided with feed pipes, the other end of each feed pipe is communicated with a material storage tank, the preparation barrel, the supply barrel and the high-level barrel are connected together through a metering pump, the automatic liquid distribution of the corrosive liquid is realized through the preparation barrel, the supply barrel and the high-level barrel, the dependence degree on manpower is reduced, the labor intensity is reduced, the human error is reduced, the production efficiency is improved, meanwhile, stirring mechanisms are arranged in the preparation barrel, the supply barrel and the high-level barrel, in the liquid distribution process, a side plate of the high-pressure liquid barrel sprayed by a circulating pump drives a rotating shaft to rotate, so as to drive stirring blades to stir the liquid in the barrel, through the cooperation between circulating pump and the stirring leaf, carry out intensive mixing to the liquid in the bucket, improve product quality.
Description
Technical Field
The utility model relates to the technical field of aluminum foil production, in particular to a chemical component liquid preparation device for an aluminum foil corrosive liquid.
Background
The corrosion process is one of the important processes in the production process of the aluminum foil, and the solutions for the aluminum foil corrosion production line generally comprise a pretreatment tank solution, a middle treatment tank solution, a corrosion tank solution and a post-treatment tank solution. The etching solution is generally formed by mixing an acid (usually one or more of hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid) and a salt aqueous solution. The preparation of the tank solutions is finished manually at present, the existing tank solutions are complex in manual preparation process, high in labor intensity, low in precision, easy to make mistakes, high in danger, high in labor cost and the like, the components are not uniformly mixed, and the corrosion effect of the solution is reduced.
SUMMERY OF THE UTILITY MODEL
Aiming at the problems in the prior art, the utility model aims to provide a chemical component liquid distribution device for an aluminum foil corrosive liquid, which reduces the labor intensity, reduces the human error, improves the product quality and improves the production efficiency.
In order to achieve the purpose, the utility model provides the following technical scheme: the liquid level alarm device comprises a preparation barrel, a supply barrel and a high-level barrel, wherein multi-way valves are fixedly mounted on the top wall of the preparation barrel, a plurality of groups of input ends of the multi-way valves are fixedly provided with feed pipes, the other ends of the feed pipes are communicated with a storage tank, the input ends of the multi-way valves are communicated with the preparation barrel through a first material guide pipe, the bottom of the preparation barrel is communicated with the input end of a first metering pump, the output end of the first metering pump is communicated with the supply barrel through a second material guide pipe, the end part of the second material guide pipe is fixedly provided with a first control valve, the bottom of the supply barrel is communicated with the input end of a second metering pump, the output end of the second metering pump is communicated with the high-level barrel through a third material guide pipe, the end part of the third material guide pipe is also provided with a second control valve, and the inner wall of the preparation barrel is fixedly provided with a first liquid level alarm device and a first liquid level alarm device, the first liquid level high alarm is positioned above the first liquid level low alarm, the inner wall of the supply barrel is also provided with a second liquid level high alarm and a second liquid level low alarm from top to bottom, and the inner wall of the high-level barrel is provided with a third liquid level high alarm and a third liquid level low alarm from top to bottom.
As a further scheme of the utility model: a first circulating pump is arranged on one side wall of the preparation barrel, which is far away from the first metering pump, the input end of the first circulating pump is communicated with the interior of the preparation barrel, a first circulating pipe is fixedly arranged at the output end of the first circulating pump, the other end of the first circulating pipe extends into the preparation barrel, a first pneumatic valve is fixedly arranged at the end part of the first circulating pipe, a second circulating pump is arranged on one side wall of the supply barrel, which is far away from the second metering pump, the input end of the second circulating pump is communicated with the supply barrel, the output end of the second circulating pump is communicated with the supply barrel through a second circulating pipe, a second pneumatic valve is fixedly arranged at the end part of the second circulating pipe, a third circulating pump is arranged on one side wall of the high-position barrel, which is far away from the third liquid level height alarm, the input end of the third circulating pump is communicated with the high-position barrel, and the output end of the third circulating pump is communicated with the high-position barrel through a third circulating pipe, and a third pneumatic valve is fixedly arranged at the end part of the circulating pipe III, and stirring mechanisms are fixedly arranged in the preparation barrel, the supply barrel and the high-level barrel.
As a further scheme of the utility model: rabbling mechanism includes pivot, curb plate and stirring leaf, the pivot rotates to be installed on the roof of preparing the bucket, supplying with bucket and high-order bucket, and fixed mounting has the multiunit curb plate on the top lateral wall of pivot simultaneously, and wherein the curb plate sets up near the circulating pipe to fixed mounting has multiunit stirring leaf on the bottom lateral wall of pivot.
As a further scheme of the utility model: the discharging pipe is fixedly installed on the side wall of the high-position barrel, the other end of the discharging pipe is communicated with the external machine table, and a third control valve is fixedly installed inside the discharging pipe.
As a further scheme of the utility model: the bottoms of the preparation barrel, the supply barrel and the high-level barrel are arranged into an arc shape, and a liquid discharge valve is fixedly arranged at the bottom of the arc shape.
As a still further scheme of the utility model: and a plurality of groups of through holes are formed in the stirring blades.
Compared with the prior art, the utility model has the beneficial effects that: the automatic liquid preparation device is provided with the preparation barrel, the supply barrel and the high-level barrel, automatic liquid preparation of corrosive liquid is realized through the preparation barrel, the supply barrel and the high-level barrel, manual work is replaced by a machine, the dependence degree on manual work can be reduced while the yield of treatment liquid is ensured, the labor intensity can be reduced, the human error is reduced, the production efficiency is improved, meanwhile, stirring mechanisms are arranged in the preparation barrel, the supply barrel and the high-level barrel, in the liquid preparation process, the rotating shaft is driven to rotate through the side plate of the high-pressure liquid barrel sprayed out by the circulating pump, so that the stirring blades are driven to stir liquid in the barrel, the liquid in the barrel is fully stirred through the matching between the circulating pump and the stirring blades, the phenomenon that components in the liquid are precipitated is avoided, the components are fully mixed together, the product quality is improved, and the practicability of the device is greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural diagram of the stirring mechanism of the present invention.
As shown in the figure: 1. the device comprises a preparation barrel, 2, a supply barrel, 3, a high-level barrel, 4, a multi-way valve, 5, a stirring mechanism, 6, a feeding pipe, 7, a first material guide pipe, 8, a first circulating pump, 9, a first circulating pipe, 10, a first pneumatic valve, 11, a first liquid level high alarm, 12, a first liquid level low alarm, 13, a first metering pump, 14, a second material guide pipe, 15, a first control valve, 16, a second circulating pump, 17, a second circulating pipe, 18, a second pneumatic valve, 19, a second high alarm, 20, a second low alarm, 21, a second metering pump, 22, a third material guide pipe, 23, a second control valve, 24, a third circulating pump, 25, a circulating pipe, 26, a third pneumatic valve, 27, a third liquid level high alarm, 28, a third low alarm, 29, a discharging pipe, 30, a third control valve, 31, a liquid discharging valve, 51, a rotating shaft, 52, a side plate, 53, a stirring blade, 54 and a through hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-2, in an embodiment of the present invention, a chemical composition liquid distribution device for an aluminum foil etching liquid includes a preparation tank 1, a supply tank 2, and a high-level tank 3, a multi-way valve 4 is fixedly mounted on a top wall of the preparation tank 1, wherein a plurality of sets of input ends of the multi-way valve 4 are fixedly mounted with a feed pipe 6, the other ends of the feed pipes 6 are communicated with a storage tank (not shown in the drawings), and the input ends of the multi-way valve 4 are communicated with the preparation tank 1 through a first material guide pipe 7, while the bottom of the preparation tank 1 is communicated with the input end of a first metering pump 13, and the output end of the first metering pump 13 is communicated with the supply tank 2 through a second material guide pipe 14, wherein the end of the second material guide pipe 14 is fixedly mounted with a first control valve 15, while the bottom of the supply tank 2 is communicated with the input end of a second metering pump 21, and the output end of the second metering pump 21 is also communicated with the high-level tank 3 through a third material guide pipe 22, the end part of the third material guiding pipe 22 is also provided with a second control valve 23, the inner wall of the preparation barrel 1 is fixedly provided with a first liquid level high alarm 11 and a first liquid level low alarm 12, the first liquid level high alarm 11 is positioned above the first liquid level low alarm 12, the inner wall of the supply barrel 2 is also provided with a second liquid level high alarm 19 and a second liquid level low alarm 20 from top to bottom, the inner wall of the high-position barrel 3 is provided with a third liquid level high alarm 27 and a third liquid level low alarm 28 from top to bottom, and the liquid level in the barrel is monitored through the liquid level high alarm and the liquid level low alarm, so that the automatic operation of the device is facilitated.
Wherein, a side wall of the preparation barrel 1 far away from the first metering pump 13 is provided with a first circulating pump 8, the input end of the first circulating pump 8 is communicated with the interior of the preparation barrel 1, and the output end of the first circulating pump 8 is fixedly provided with a first circulating pipe 9, wherein the other end of the first circulating pipe 9 extends into the preparation barrel 1, the end part of the first circulating pipe 9 is fixedly provided with a first pneumatic valve 10, meanwhile, a side wall of the supply barrel 2 far away from the second metering pump 21 is provided with a second circulating pump 16, the input end of the second circulating pump 16 is communicated with the supply barrel 2, and the output end of the second circulating pump 16 is communicated with the supply barrel 2 through a second circulating pipe 17, wherein the end part of the second circulating pipe 17 is fixedly provided with a second pneumatic valve 18, and a side wall of the high-position barrel 3 far away from a third liquid level high alarm 27 is provided with a third circulating pump 24, the input end of the third circulating pump 24 is communicated with the high-position barrel 3, and the output end of the third circulating pump 24 is communicated with the high-level barrel 3 through a circulating pipe III 25, wherein the end part of the circulating pipe III 25 is fixedly provided with a third pneumatic valve 26, and the interiors of the preparation barrel 1, the supply barrel 2 and the high-level barrel 3 are fixedly provided with the stirring mechanism 5.
Wherein, the stirring mechanism 5 comprises a rotating shaft 51, side plates 52 and stirring blades 53, the rotating shaft 51 is rotatably installed on the top walls of the preparation barrel 1, the supply barrel 2 and the high-level barrel 3, meanwhile, a plurality of groups of side plates 52 are fixedly installed on the side wall of the top end of the rotating shaft 51, the side plates 52 are arranged close to the circulating pipe, and a plurality of groups of stirring blades 53 are fixedly installed on the side wall of the bottom of the rotating shaft 51, in the process of liquid preparation, a circulating pump is started to spray the liquid in the barrel from the end part of the circulating pipe, the sprayed high-pressure liquid barrel side plate 52 drives the rotating shaft 51 to rotate, so as to drive the stirring blades 53 to stir the liquid in the barrel, the liquid in the barrel is fully stirred through the matching between the circulating pump and the stirring blades, the phenomenon of sedimentation of components in the liquid is avoided, the full mixing of the components is ensured, and a plurality of groups of through holes 54 are opened in the stirring blades 53, on one hand, the weight of the stirring blade 53 is reduced through the through hole 54, the driving load of the rotating shaft 51 is reduced, on the other hand, the through hole 54 carries out multi-strand vortex flow on the liquid in the rotating process, the liquidity of the liquid is improved, and the stirring effect is better.
Preferably, a discharge pipe 29 is fixedly installed on a side wall of the upper barrel 3, the other end of the discharge pipe 29 is communicated with an external machine (not shown in the figure), and a third control valve 30 is fixedly installed inside the discharge pipe 29, so that liquid is introduced into the machine through the discharge pipe 29.
Preferably, the bottoms of the preparation barrel 1, the supply barrel 2 and the high-level barrel 3 are arranged in an arc shape, and a drain valve 31 is fixedly mounted at the bottom of the arc shape, so that the bottom walls of the preparation barrel 1, the supply barrel 2 and the high-level barrel 3 can be conveniently washed.
It should be noted that the circulating pump, the pneumatic valve, the control valve, the liquid level high alarm and the liquid level low alarm are all connected with an external PLC controller through wires, wherein the working principle and the installation mode of the PLC controller all adopt the prior art, which is common knowledge of people in the technical field and is not repeated herein.
According to the above preferred embodiment provided by the present invention, the working principle of the present invention is as follows: firstly, after various material sequences and liquid inlet amount are set through a PLC program, the materials are guided into a preparation barrel 1 through a multi-way valve 4, after liquid inlet is finished, a system closes the multi-way valve 4, a first circulating pump 8 and a first pneumatic valve 10 are opened, circulating stirring is started, the PLC program sets circulating time according to different solutions, after circulation is finished, the system opens a first metering pump 13 and a first control valve 15, the solutions are pumped into a supply barrel 2, the first circulating pump 8 and the first pneumatic valve 10 are closed, when the liquid level of the preparation barrel 1 is reduced to a first liquid level low alarm 12, the first metering pump 13 and the first control valve 15 are closed, meanwhile, the multi-way valve 4 is opened, and liquid preparation is restarted; when the liquid level of the supply barrel 2 reaches a second liquid level low alarm 20, a second circulating pump 16 and a second pneumatic valve 18 are started to circularly stir the liquid, when the liquid level reaches a second liquid level high alarm 19, the second circulating pump 16 and the second pneumatic valve 18 are closed, a second metering pump 21 and a second control valve 23 are started to pump the liquid into the high barrel 3, and when the liquid level reaches the second low alarm 20, the second metering pump 21 and the second control valve 23 are closed; when the liquid level in the high-level barrel 3 reaches the third liquid level low alarm 28, the third circulating pump 24 and the circulating pipe 25 are started to stir and mix the liquid level in the high-level barrel 3, when the liquid level rises to the third liquid level high alarm 27, the second metering pump 21 and the second control valve 23 are closed, the third control valve 30 is opened, the liquid machine is used, the automatic preparation of the solution is realized, and the work is more efficient.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the utility model can be made, and equivalents and modifications of some features of the utility model without departing from the spirit and scope of the utility model.
Claims (6)
1. The utility model provides a liquid device is joined in marriage to chemical composition of aluminium foil etchant, is including preparing bucket (1), supplying bucket (2) and high-order bucket (3), its characterized in that: the top wall of the preparation barrel (1) is fixedly provided with a multi-way valve (4), a plurality of groups of input ends of the multi-way valve (4) are fixedly provided with a feeding pipe (6), the other end of the feeding pipe (6) is communicated with a material storage tank, the input ends of the multi-way valve (4) are communicated with the preparation barrel (1) through a first material guide pipe (7), the bottom of the preparation barrel (1) is communicated with the input end of a first metering pump (13), the output end of the first metering pump (13) is communicated with a supply barrel (2) through a second material guide pipe (14), the end part of the second material guide pipe (14) is fixedly provided with a first control valve (15), the bottom of the supply barrel (2) is communicated with the input end of a second metering pump (21), and the output end of the second metering pump (21) is also communicated with a high-level barrel (3) through a third material guide pipe (22), the end part of the third material guide pipe (22) is also provided with a second control valve (23), the inner wall of the preparation barrel (1) is fixedly provided with a first liquid level high alarm device (11) and a first liquid level low alarm device (12), the first liquid level high alarm device (11) is positioned above the first liquid level low alarm device (12), the inner wall of the supply barrel (2) is also provided with a second liquid level high alarm device (19) and a second liquid level low alarm device (20) from top to bottom, and the inner wall of the high-level barrel (3) is provided with a third liquid level high alarm device (27) and a third liquid level low alarm device (28) from top to bottom.
2. The chemical composition liquid distribution device for the aluminum foil corrosion liquid as claimed in claim 1, wherein: a first circulating pump (8) is arranged on one side wall of the preparation barrel (1) far away from the first metering pump (13), the input end of the first circulating pump (8) is communicated with the interior of the preparation barrel (1), a first circulating pump (9) is fixedly installed at the output end of the first circulating pump (8), the other end of the first circulating pump (9) extends into the preparation barrel (1), a first pneumatic valve (10) is fixedly installed at the end part of the first circulating pump (9), a second circulating pump (16) is arranged on one side wall of the supply barrel (2) far away from the second metering pump (21), the input end of the second circulating pump (16) is communicated with the supply barrel (2), the output end of the second circulating pump (16) is communicated with the supply barrel (2) through a second circulating pipe (17), and a second pneumatic valve (18) is fixedly installed at the end part of the second circulating pipe (17), meanwhile, a third circulating pump (24) is arranged on one side wall of the high-level barrel (3) far away from the third liquid level height alarm (27), the input end of the third circulating pump (24) is communicated with the high-level barrel (3), the output end of the third circulating pump (24) is communicated with the high-level barrel (3) through a third circulating pipe (25), a third pneumatic valve (26) is fixedly installed at the end part of the third circulating pipe (25), and a stirring mechanism (5) is fixedly installed inside the preparation barrel (1), the supply barrel (2) and the high-level barrel (3).
3. The chemical composition liquid distribution device for the aluminum foil corrosion liquid as claimed in claim 2, wherein: rabbling mechanism (5) are including pivot (51), curb plate (52) and stirring leaf (53), pivot (51) are rotated and are installed on the roof of preparing bucket (1), supply bucket (2) and overhead bucket (3), and fixed mounting has multiunit curb plate (52) on the top lateral wall of pivot (51) simultaneously, and wherein curb plate (52) are close to the circulating pipe and set up to fixed mounting has multiunit stirring leaf (53) on the bottom lateral wall of pivot (51).
4. The chemical composition liquid distribution device for the aluminum foil corrosion liquid as claimed in claim 1 or 3, wherein: the high-order bucket (3) is characterized in that a discharge pipe (29) is fixedly mounted on the side wall of the high-order bucket (3), the other end of the discharge pipe (29) is communicated with an external machine table, and a third control valve (30) is fixedly mounted inside the discharge pipe (29).
5. The chemical composition liquid distribution device for the aluminum foil corrosion liquid as claimed in claim 1 or 3, wherein: the bottoms of the preparation barrel (1), the supply barrel (2) and the high-level barrel (3) are arranged into an arc shape, and a liquid discharge valve (31) is fixedly arranged at the bottom of the arc shape.
6. The chemical composition liquid distribution device for the aluminum foil corrosion liquid as claimed in claim 3, wherein: a plurality of groups of through holes (54) are formed in the stirring blades (53).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121855388.5U CN215996467U (en) | 2021-08-10 | 2021-08-10 | Chemical composition liquid preparation device of aluminum foil corrosive liquid |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121855388.5U CN215996467U (en) | 2021-08-10 | 2021-08-10 | Chemical composition liquid preparation device of aluminum foil corrosive liquid |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN215996467U true CN215996467U (en) | 2022-03-11 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121855388.5U Expired - Fee Related CN215996467U (en) | 2021-08-10 | 2021-08-10 | Chemical composition liquid preparation device of aluminum foil corrosive liquid |
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| Country | Link |
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| CN (1) | CN215996467U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115554901A (en) * | 2022-11-17 | 2023-01-03 | 广州三森健康产业科技有限公司 | Medical raw material mixing device for application liquid medicine processing |
-
2021
- 2021-08-10 CN CN202121855388.5U patent/CN215996467U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115554901A (en) * | 2022-11-17 | 2023-01-03 | 广州三森健康产业科技有限公司 | Medical raw material mixing device for application liquid medicine processing |
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